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APC 9000 manual

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Table of contents for the manual

  • Page 1

    Installati on manu al Single- unit UPS Modul ar U PS Para llel U PS with S SC Frequen cy conv erters Static Sw itch Cubi cle MGE TM Galaxy TM 9000 50, 60 Hz 800 - 900 kVA[...]

  • Page 2

    34006451E N/AC - Pag e 2[...]

  • Page 3

    34006451EN/A C - Page 3 Content s 1. Characteri stics 1.1 C haract eristics comm on to all cub icles ................ ........... ................. ................. ................ ............... 4 1.2 Re ctifier-inverter cubic le ............ ................. ................ ................. ................. ................. ..............[...]

  • Page 4

    34006451E N/AC - Pag e 4 1. Characteristics 1.1 Ch aract erist ics com mon to all c ubicl es MGE TM Ga laxy TM 9000 UPS: example of a rectifi er-inverter c ubicle Af ter mo ving them to th eir inst all ation l oca tion on th eir p alle ts , MGE TM Galaxy TM 9000 cubicl es can be move d short distances us ing a forklift or pallet-mo ver when t he fr[...]

  • Page 5

    34006451EN/A C - Page 5 Chara cteri stics 1.2 Re ctifier- inver ter cubi cle Characte ristics of rectifier-in verter cubi cles 1.3 Stat ic Swit ch Cubicl e Characteristic s of St a tic Switch Cubicle s The parameters given in the t able opposite can be used to deter mine the required rating of a single-unit or modular UPS, a frequency converter, or[...]

  • Page 6

    34006451E N/AC - Pag e 6 Characteristics 1.4 Ele ctrical paramete rs for sel ecting protectiv e devices Electrical p arame ters for Mains 1 Electrical p arame ters for Mains 2 (4 15 V) The parameters given in the t able below can be us ed to determi ne the r equired rating of the source side protect ive circuit breaker on Mains 1 of a single-unit o[...]

  • Page 7

    34006451EN/A C - Page 7 Chara cteri stics 1.5 Elec trical par ameters for dete rminin g cable c ross-sect ions Parameters for single-unit UPS cables Copper condu ctors Alumin ium conductors – this table has been drawn up for rated phase-to-phase Mains and load voltages of 415 V. For voltages of 380 V, multiply the currents for Mains 2 and load by[...]

  • Page 8

    34006451E N/AC - Pag e 8 Characteristics Inst allation wi th pa rallel frequenc y converters I Inst allation wi th pa rallel UPSs with a centralised SSC The table below serves as an example for an installat ion compri sing u p to four frequency converters or four parallel UPS s with a centralised S SC. – for installations with redundant units, ta[...]

  • Page 9

    34006451EN/A C - Page 9 Chara cteri stics Inst allation c omprising mod ular UPSs with a n external mainte nance byp ass The table below serves as an example for an installation with up to four modular UPSs wit h an external maintenance bypass. – for installations with redundant units, take into account only the units require d to supply the load[...]

  • Page 10

    34006451E N/AC - Pag e 10 2. Installation (to be carried out by qualified personn el only) 2.1 Ha nding 2.2 P osition ing t he cu bicle s Side clearan ces provided by the sp acing u pright s Unpacked cubicles may be moved using a forklift from the front or from the back. Dist ances must not exceed a f ew meters. – prior to mov ing the cubicles to[...]

  • Page 11

    34006451EN/A C - Page 11 Installa tion 2.3 Fl oor loads (fig ure 5) Cubi cle f ootpads 2.4 Cubi cle layo ut on false floor or n ormal floo r (figures 6, 7, 8) – the floor supports the weight of each cu bicle via the four 60 mm diameter pads at the bottom of the feet screwed into th e corners of the frame; – the exact locations of the footpads a[...]

  • Page 12

    34006451E N/AC - Pag e 12 Instal lation Layout for a s ingle-unit UPS w ith one battery cub icle Layout for a s ingle-unit UPS w ith several battery cubicles Layout for an inst allation with two p arallel UPSs and a centralised SSC Fig. 6 Fig. 7 – on the floor under the cubicles, in the free space equal to the height of the feet. In this case the[...]

  • Page 13

    34006451EN/A C - Page 13 Installa tion 2.5 Powe r circu it wiri ng diag rams Diagram for a single-unit or single modul ar UPS with common Mains 1 an d 2 Diagram for a single-unit or single modul ar UPS with common Mains 1 an d 2 Diag ram fo r a fre qu ency c o nverter with batterie s The single-wire diagrams for typical UPS inst allations are given[...]

  • Page 14

    34006451E N/AC - Pag e 14 Instal lation Diagram fo r a frequen cy converter without batter ies Exam ple o f a 2 parall el UPS rec tifi er-i nve rter s with SSC Fig. 12 Fig. 13 Note : Both the rectifier-inverter cubicles and the Static Swi tch Cubicle can be supplied from a common Mains, in which case there is only one upstream circuit breaker (same[...]

  • Page 15

    34006451EN/A C - Page 15 Installa tion Example o f 2 mult i-byp ass modula r UPS cubicle s for redundanc y Fig. 1 4 Q3BP Q4S + - + - QF1 Q1 Q5N Q3BP Q4S + - + - QF1 Q1 Q5N load earth mains 1 inverter 1 output modular UPS cubicle 1 earth battery cubicle beside rectifier- inverter cubicle 1 other battery cubicles (if applicable) earth mains 1 inverte[...]

  • Page 16

    34006451E N/AC - Pag e 16 Instal lation Example of a n inst allation co mprising three modular UPSs with a n external ma intenance b ypa ss Fig. 15 Important . The power cables between each UPS and the upstream protection devices must be t he same length. The same holds for the power cables between each UPS cubicle and the external maintenance bypa[...]

  • Page 17

    34006451EN/A C - Page 17 Installa tion 2.6 Cubi cle moun ting and c onnect ion Mounting of the lef t and right cubi cles Gusset plates have been fitted to the top corners on all four sides of the cubicles to provide reinforcem ent for transportation . – prior to joining the two cubicles, remove t he rear gusset from the right side of the left cub[...]

  • Page 18

    34006451E N/AC - Pag e 18 Instal lation Internal connect ions between cubicles – removal of inverter leg no.6 is recommended prior to bolting fish-plates L+ and L-; – first remove the two fuses and the two cables connected to the leg; – then pull the leg out; – bolt fish-plates L+ and L-; – refit inverter leg no 6; – intended only for t[...]

  • Page 19

    34006451EN/A C - Page 19 instal lati on 2.7 Conn ectio n of powe r circu its Lef t cubicle o f single-unit o r para llel UPS with SSC Before making connections, check that switches Q1, Q4S, Q3BP and Q5N are in the "open" position (toggle opposite the "O" mark). General: – in the case of parallel-connected re ctifier-inverter c[...]

  • Page 20

    34006451E N/AC - Pag e 20 Instal lation Right cubicle of single-unit UPS Cables connected by lugs to 100 x 8 mm c opper terminals and 13 mm diam eter holes. Height of connections r elative to floor: – mains 2 and load: 430 mm; – remote relay board: 1030 mm. cross-section AA front view A A XR7 XR6 XR5 XR9 XR8 XR4 XR2 XR1 Q4S XR3 L1 L2 L3 N L1 L2[...]

  • Page 21

    34006451EN/A C - Page 21 Installa tion Right cubic le of a p arallel UPS with SSC Cables connected by lugs to 100 x 10 mm copper terminals and 14 mm diameter holes. Height of connections relative to floor: – load: 410 mm; – remote relay board: 1030 m m. cross-section AA front view APOZ board inverter stack inverter stack inverter stack spacing [...]

  • Page 22

    34006451E N/AC - Pag e 22 Instal lation 2.8 Conn ection of "Me dia Contacts 9" stan dard au xiliary c ircuits (f igur e 16) Connection of auxiliary circ uits on the remote relay board The standard auxiliary c ircuits of the rectifier-inverter and Stat ic Switch Cubicles are c onnected to the remote relay board by 4 connectors (see the loc[...]

  • Page 23

    34006451EN/A C - Page 23 Installa tion Connection t o battery circuit breaker QF1 Emergency shut dow n 2.9 Con necti ons betw een c ubicles (modular UPSs or parallel UPSs with SSC) Connections between APOZ boards Connections between rectifi er-inverter cubicles Connect the cable from connector XR3 (p ins 7 to 12) of the rect ifier-inverter cubicle [...]

  • Page 24

    34006451E N/AC - Pag e 24 Instal lation Connections between ACPZ boards (frequen cy converters or p arallel UPSs with SSC) Connections b etween each re ctifier-inverter c ubicle and th e St atic Swit ch Cubicle (exam ple of 3 p arallel UPS rec tifier-inverters with SSC) – these connections are made through t he special cables s upplied; – these[...]

  • Page 25

    34006451EN/A C - Page 25 Installa tion Connections be tween MISI boar ds (modular UPSs) See figures 19 to 21. – these connections are made using the special cables ( A ) supplied; – connectors XM5, XM6 and XM7 on the MISI board are used to transmit signals; – connectors XM10, XM11 and XM12 on the MISI board are used to receive signals; – co[...]

  • Page 26

    34006451E N/AC - Pag e 26 Instal lation 2.10 Con necti ons betw een r ectifier -invert er cubic les and external maintenan ce bypass cubi cle Important Outside the cubicles, group the ca bles between the MISI boards and those between the APOZ boards with the other auxiliary links between cubicles and separate all these cables from the power cables [...]

  • Page 27

    34006451EN/A C - Page 27 Installa tion 2.11 Conne ction of "Media Co ntacts 1 5" addition al auxili ary circ uits (fig ure 22) ACPZ board of th e St atic Switch Cubicle The additional auxiliary circuits of the rectifier-inverter and Stat ic Switch Cubicles are connected to add itional remote relay board by means of the 4 connectors (see l[...]

  • Page 28

    34006451E N/AC - Pag e 28 Instal lation 2.12 Con necti on o f the b attery "Temper atu re Monit or" (op tional ) Connections Connection of the battery "T empera ture Monitor" ( for a single-un it UPS) This unit must be connected to connector XR4 of the remote relay bo ard of the rectifier-inverter cubicles (see the location of t[...]

  • Page 29

    34006451EN/A C - Page 29 Installa tion Connection of the battery "T emperature Mon itor" (for a p aralle l UPS with batteries in the sam e room) Fig. 2 4 "T emperature M onitor" inst allation in a battery room "T emperature Monitor" base Fig. 2 5 The "Temperature Monitor" should be secur ed against a wall or [...]

  • Page 30

    34006451E N/AC - Pag e 30 Instal lation 2.13 Con necti on o f the " LED" remote i ndicat ions u nit 2.14 Con necti on o f "Tel e Monito r" r emote c ontrol and i ndicati on un it (op tion) Connection of "T ele Monitor" remote control and indicati on unit 2.15 Fin al inst allat ion ste ps This unit is connected to conne[...]

  • Page 31

    34006451EN/A C - Page 31 3. Appendix (to be c arried out by q ualified pers onnel only) 3.1 Mai ns 2 lin e protec tion The rating of the m ains 2 line up stream protection circuit -breaker must be chosen: – to protect the s tatic switch thyrist ors with res pect to maxi m um permissible currents. Refer to the table opposite for a 400 V mains 2 vo[...]

  • Page 32

    34006451E N/AC - Pag e 32 Appendix 3.2 Cu bicle mo unting a nd conn ecti on for 2000 kVA Stat ic Swit ch Cub icle Cubicle mounting Internal connect ions between cubicles – move the cubicles to their operating location; – adjust the front foot pads so t hat the cubicles are vertical and their doors aligned. – install and bolt the supplied fish[...]

  • Page 33

    34006451EN/A C - Page 33 Appendix Right c ubicle of a 2 000 kV A St a tic Switch Cables connected by lugs to 5 x (5 x 100) m m copper terminals and 16 mm diameter holes. Height of connections relative to floor: – mains 2 : 140 0 mm; – load: 800 mm. cross-section AA front view N L1 L3 L2 A A spacing uprights power cable routing via the bottom ai[...]

  • Page 34

    34006451E N/AC - Pag e 34 Appendix Lef t cubicle of a 2000 kV A St atic Switc h Cables connected by lugs to 5 x (5 x 100) mm copper termina ls and 16 mm diameter holes. Height of connections r elative to floor: – inverter outputs : 700 mm – remote relay board: 500 mm. cross-section AA front view A A spacing uprights card cage remote relay board[...]

  • Page 35

    34006451EN/A C - Page 35 Appendix 3.3 Det ails of earthing connec tions in the various cu bicles Rectifier-inv erter cubicle 120 to 12 00 kV A S ta tic Switch Cubi cles AIRZ AIRZ connection with a bolt, nut and contact washer mains 1 mains 2 inverter input inverter input transformer three-phase inductor battery inductor inverter transformer transfo[...]

  • Page 36

    34006451E N/AC - Pag e 36 Appendix 2000 kV A S t atic Switch Cubicles "T ele-Monito r" unit SYNI connection with a bolt, nut and contact washer door door door frame door frame earth bar earth bar mains 2 input inverters input connection with a bolt, nut and contact washer mains T ele Monitor unit COMZ[...]

  • Page 37

    34006451EN/A C - Page 37[...]

  • Page 38

    34006451E N/AC - Pag e 38[...]

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    34006451EN/A C - Page 39[...]

  • Page 40

    34006451E N/AC[...]