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APC MGE Galaxy 5000 40 kVA manual

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Table of contents for the manual

  • Page 1

    MGE Galaxy 5000 40–130 kV A 480 V Installation[...]

  • Page 2

    [...]

  • Page 3

    T able of Contents IMPORT ANT SAFETY INSTRUCTIONS - SA VE THESE INSTRUCTIONS ............................................................................................................... 1 Symbols Used ................................................................................................................... 1 Specications ............[...]

  • Page 4

    Install Panels and Labels on 48” Battery Cabinet (Stand Alone Only) ...........21 Install Panels and Labels on 48” Battery Cabinet ...............................................22 ii MGE Galaxy 5000 40–130 kV A 480 V 990–5217[...]

  • Page 5

    IMPORT ANT SAFETY INSTRUCTIONS - SA VE THESE INSTRUCTIONS Symbols Used W ARNING: Indicates an electrical hazard, which, if not avoided, could r esult in injury or death. Caution: Indicates a hazard, which, if not avoided, could result in injury or death. Note: Indicates important information. See: Indicates that more information is available on the[...]

  • Page 6

    Specications AC Input AC input 40 kV A 50 kV A 60 kV A 80 kV A 100 kV A 130 kV A Nominal input voltage (V) 480 480 480 480 480 480 Input frequency (Hz) 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz Nominal input current (A) 1 48 59 71 94 1 17 151 Max input current (A) 2 59 70 88 1 1 1 150 182 Input current limit (A) 3 57 70 85 1 1 1 148 182 Input phase ro[...]

  • Page 7

    Recommended Fuses 40 kV A 50 kV A 60 kV A 80 kV A 100 kV A 130 kV A Input and output fuse rating (A) 160 160 160 160 315 315 990–5217 MGE Galaxy 5000 40–130 kV A 480 V 3[...]

  • Page 8

    Connect Input and Ground Cables in Single Systems Single Utility/Mains Systems 1. Remove the protection cover in the bottom of the enclosure. 2. Connect the AC input cables to the AC input terminals and to the UPS grounding plate. 3. Connect the AC output cables to the AC output terminals and to the UPS grounding plate. 4. Connect the battery cable[...]

  • Page 9

    Connect AC Input and Power Cables in Parallel Systems Single Utility/Mains Note: A maximum of two UPS units can be installed for Pn. 1. Remove the protection cover in the bottom of the enclosure. 2. Connect the AC input cables to the AC input terminals and to the UPS grounding plate for both UPS units in both UPS units. 3. Connect the AC output cab[...]

  • Page 10

    Dual Utility/Mains Systems Caution: If the two UPS units are placed side by side, connect as indicated below . In other congurations, always make sure that the cables between the UPS units and the bypass source have the same cross-section and the same length. The same is true for the cables between the UPS units and the load. Note: The drawings [...]

  • Page 11

    Connect Communication Cables Overview of Communication Cables in Single Systems Caution: T o ensure suf cient isolation of control and communication cables, they must be run separately from the power cables. Reinforce the insulation of these control and communication cables if any risk of contact with the power cables exists. A. Relay communicat[...]

  • Page 12

    Overview of Communication Cables in Parallel Systems Caution: T o ensure suf cient isolation of control and communication cables, they must be run separately from the power cables. Reinforce the insulation of these control and communication cables if any risk of contact with the power cables exists. A. Relay communication card (SEL V) B. Optiona[...]

  • Page 13

    Connect Relay Communication Card Caution: Isolate and lock-out all power sources for this card before making connections. Never connect SEL V (safety extra low voltage) and non-SEL V circuits to the dif ferent outputs of the same card. Characteristics of output contacts: • Permissible voltage: 250 V AC, 30 V DC • Permissible current: 2 A • Ca[...]

  • Page 14

    4. Connect conductors to the output terminals. A. General alarm B. Battery fault C. Load on UPS D. Load on automatic bypass E. Load on battery power F . Low battery warning 5. Put the cover back in place and secure it with the screws. 6. T ighten the screws to lock the cables. 7. Indicate the locations of the power sources on the labels. 8. Insert [...]

  • Page 15

    1. Remove the wire jumper from the terminal block. 2. Connect the general shutdown NC contact to terminals 1 and 2 (SEL V). 3. Secure the cable. Connect Parallel Communication Cables in Redundant Parallel Systems Note: The supplied cables (33 ft) limit the distance between two UPS units to approximately 20 ft. 1. Connect a communication cable from [...]

  • Page 16

    Connect Parallel Communication Cables in Capacity Parallel Systems Note: The supplied cables (33 ft) limit the distance between the two UPS units to approximately 20 ft. 1. Use the XMS02 and XMS03 terminals to create a loop between all UPS units as shown on the illustration (all the XMS02 and XMS03 terminals must be used). 12 MGE Galaxy 5000 40–1[...]

  • Page 17

    2. Daisy-chain the UPS units using the XMS06 and XMS07 terminals. Fit a blue connector on the rst UPS units and a red plug on the last UPS unit (all the XMS06 and XMS07 connectors must be used). 3. Connect terminals 7, 8, 9, and 10 on the auxiliary terminal block TB2 in the system bypass cabinet to UPS terminal blocks XMS04/XMS05 pins 1, 2, 3, a[...]

  • Page 18

    14 MGE Galaxy 5000 40–130 kV A 480 V 990–5217[...]

  • Page 19

    Install an External Battery Cabinet Install A TIZ PCA and GND Busbar 26” and 32” Battery Cabinet 48” Battery Cabinet 1. If the A TIZ PCA option has been purchased, install the A TIZ PCA in the rst battery cabinet. 2. Install the Ground (GND) busbar . 990–5217 MGE Galaxy 5000 40–130 kV A 480 V 15[...]

  • Page 20

    The Battery Circuit Breaker Note: Only one circuit breaker is necessary even if several battery cabinets are connected. 1. The battery circuit breaker is pre-installed in the battery cabinet from factory . 2. Secure the base plate to the battery cabinet to support the circuit breaker . 3. Secure the XR1 connector box to the battery cabinet frame. 4[...]

  • Page 21

    Connect Power and Control Cables Power and Control Cable Connections for 26” and 32” Battery Cabinets 990–5217 MGE Galaxy 5000 40–130 kV A 480 V 17[...]

  • Page 22

    Power and Control Cable Connections for 48” Battery Cabinets 1. Route the power and control cables as shown. For multiple adjacent cabinets, cables interconnect through the middle of cabinet. 18 MGE Galaxy 5000 40–130 kV A 480 V 990–5217[...]

  • Page 23

    Mount the Battery Cells Caution: The battery cabinet must only be assembled by trained personnel. Caution: A minimum clearance of 150 mm is required between the top of the battery cells and the next shelf. 1. Place the battery cells on each shelves and interconnect them. 2. Interconnect all the battery shelves and connect the complete battery assem[...]

  • Page 24

    Install Panels and Labels on 26” Battery Cabinet (Stand Alone Only) 1. V erify proper lock operation in door . 20 MGE Galaxy 5000 40–130 kV A 480 V 990–5217[...]

  • Page 25

    Install Panels, Labels and Pallet on 26” Battery Cabinet 1. Place kickplates on top of unit. 2. Place interconnect brackets kit on top of unit. 3. Use corner board and damage label. Install Panels and Labels on 48” Battery Cabinet (Stand Alone Only) 1. V erify proper lock operation in door . 990–5217 MGE Galaxy 5000 40–130 kV A 480 V 21[...]

  • Page 26

    Install Panels and Labels on 48” Battery Cabinet 1. Place kickplates on top of unit. 2. Place interconnect bracket kit on top of unit. 3. Use corner board and damage label. 22 MGE Galaxy 5000 40–130 kV A 480 V 990–5217[...]

  • Page 27

    990–5217 MGE Galaxy 5000 40–130 kV A 480 V 23[...]

  • Page 28

    Worldwide Customer Support Customer support for this or any other product is available at no char ge: • Contact the Customer Support Center by telephone or e-mail. For local, country-specic centers: go to www .apc.com/support/contact for contact information. © APC by Schneider Electric. APC and the APC logo are owned by Schneider Electric Ind[...]