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Ariens 991056 - MAX ZOOM 2560 manual

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Table of contents for the manual

  • Page 1

    Models 991056 - Max Zoom 2560 991065 - Max Zoom 2552 03790600B 9/09 Printed in USA Max Zoom Part s Manual[...]

  • Page 2

    2 T HE M ANUAL Before you oper ate your unit, car efully and comp letely read ma nuals s upplied with the unit. T he conten ts will provide you with a n unders tanding of saf ety instruc tions and con trols du ring norma l operat ion and maintenan ce. For your safety and the safety of oth ers always read, unders tand, and follow a ll DANGE R, W ARN[...]

  • Page 3

    3 M ODELS Model 99 1056 25hp Ko hler Cour age with 6 0-Inch Mower De ck Serial No . 000101 an d up Model 99 1065 25hp Ko hler Cour age with 5 2-Inch Mower De ck Serial No . 000101 an d up T ABLE O F C ONTENT S D ECALS Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 M AIN F RAME Frame . . . . . . . . . . . . . . . . [...]

  • Page 4

    4 D ECALS Model 991056, 065 Item Part No. Qty . Description 1 07756000 1 Decal, Dang er Fan 2 07754100 2 Decal, Hot Surfac e 3 07731400 2 Decal, Mowe r Pan Danger 4 07742300 1 Decal, Warning 5 691 100 00 1 Set, Dec al Common Danger/Fuel 3 4 3 2 5 PD0260 5 5 1[...]

  • Page 5

    5 D ECALS Model 991056, 065 Item Part No. Qty . Description 1 05305100 1 Decal, Ame ric an F lag 2 07800 1 1 2 1 Dec al , Ari ens Sin c e 193 3 3 00 26 000 0 1 Decal, Co ntro l Panel 4 07 757500 1 D ecal, Parking Brake Lever 5 00166400 1 Decal, Height o f Cut 6 03271 900 2 Decal , ZT Ho od 7 00465400 1 D eca l, Belt Diagram 8 07757600 1 D eca l, In[...]

  • Page 6

    6 F RAM E Model 991056, 065 4 5 2 6 3 1 7 5 9 11 10 8 5 5 10 11 9 5 5[...]

  • Page 7

    7 F RAM E Model 991056, 065 Item Part No. Qty . D escription 1 03735 251 1 52-60 " Mai n Frame 2 06530400 2 Nut, S pin L ock Flange .3 12-18 3 02989059 1 Kick Pla te 4 03251 551 1 Arie ns Zoom Bu mper Weldme nt 5 07415400 12 Sc rew , T apping .38-16 x .75 Hex W a sher Head 6 07533600 2 Bumper , Rubber 7 00298959 1 Panel, Ins pection 8 00462 35[...]

  • Page 8

    8 S EAT Model 991056, 065 Item Part No. Qty . D escription 1 03829400 1 Assembly , Seat w ith Armrest s 2 06545400 4 Nut, Nyloc Flange 5/16 -18 3 05500901 2 Bushing, Fl ange .515 x .750 x .745 x 1.00 4 02982751 1 Weldm ent, Seat Plat e 5 03255700 1 Weldm ent, Seat Shaf t 6 07000034 2 Bolt, Shoulde r EP .38-16 x .30 Hex 7 06545500 1 Nut, .38-16 N yl[...]

  • Page 9

    9 E NGINE AN D C LUTCH Model 991056, 065 Item Part No. Qty . D escription 1 08200426 1 Engine, 25H P Kohler Cour age 2 00470400 1 Muffle r , Kohler Eng ine 3 06308600 4 W ash er , Locki ng .31 x . 078 Reg 4 05933100 4 Screw , C ap .31-18 x .7 5 Socket He ad 5 03772951 1 Guard, Clutch Wire 6 06308700 1 W ash er , Locki ng-EXT .391 x .6 82 x .036 7 0[...]

  • Page 10

    10 H YDRO D RIVE Model 991056, 065 Item Part No. Qty . D escription 1 0721 1 500 1 Belt, 4L 6 7.47 Wrapped 2 05508 900 1 Bu shing, Slee ve .377 x .624 x .23 5 3 06545500 3 Nut, .38-16 Nyloc Fl ange 4 05500 123 AR Bush ing, 1.00 x 1.125 x 1 .936 5 01581700 1 Bushing , S pac er .502 x .99 7 x 2.03 6 06500010 1 Nut .50-13 Nyloc Fla nge 7 03792 900 AR [...]

  • Page 11

    11 F UEL T ANKS AND H OSES Model 991056, 065 Item Part No. Qty . D escription 1 09298200 1 T ank, Right Hand Fuel 2 07000018 8 Bolt, SEMS .31-18 x .62 3 03278800 5 Clamp, Fuel Line 4 00262700 1 T ank, Left Hand Fuel 5 09258200 1 V alve, Fuel 6 00273700 2 Cap, Fuel 7 03900400 2 Assembley , Medium T ank Fuel Pi ck-up 8 00257351 1 Panel, Con trol 9 06[...]

  • Page 12

    12 T RANSMISSION Model 991056, 065 1 1 3 4 5 2 4 5 6 9 13 11 14 12 20 15 17 18 7 16 10 8 8 19 20 20 21 22 23 25 24 24 16 24 14 13 23 15 19 12 7 10 9 8 25 26 22 25 25 26 8[...]

  • Page 13

    13 T RANSMISSION Model 991056, 065 Item Part No. Qty . D escription 1 03283700 1 T rans axle, 2800 Series- Le ft Hand (page 14) 1 03283600 1 T rans axle, 2800 S eries- Right H and (page 16) 2 03282 851 1 Rig ht Hand D ump V alv e Lever- B lack 3 03282951 1 Left Hand Dum p V alve L ever- Bl ack 4 06701900 2 Pin-Hai r-Internal .0 6 x .18 x .77 5 0741[...]

  • Page 14

    14 H YDRO -G EAR H YDROST ATIC P UM P Model 991056, 065 If an Arie ns part numb er is not li sted next to a Hydro-Gear number , sourc e the part from your lo cal Hydro-Gea r parts distributor .[...]

  • Page 15

    15 H YDRO -G EAR H YDROST ATIC P UM P Model 991056, 065 Item Ariens p/n Hydro-G ear p/n Qty . Descrip tion 1 71421 1 Kit, Mai n Housing LH 7 215438 19 51 190 16 HFHCS 1/4 -20 x 1.25 10 51804 2 O-Ring, 1 1 1 .103 x .424 1 1 086137 00 90051 10-5600 1 Plug, 9/1 6-18 (Meta l) NS 215437 71 50928 10.1 oz Sealant NS N/A 70.3 oz 20W50 O il 22 215438 39 514[...]

  • Page 16

    16 H YDRO -G EAR H YDROST ATIC P UM P Model 991056, 065 If an Ari ens part number is not listed next to a Hy dro-Gear n umber , source the part from your local Hydro-Ge ar parts distributo r .[...]

  • Page 17

    17 H YDRO -G EAR H YDROST ATIC P UM P Model 991056, 065 Item Ariens p/n Hydro-G ear p/n Qty . Descrip tion 1 71413 1 Kit, Mai n Housing RH 7 215438 19 51 190 16 HFHCS 1/4 -20 x 1.25 10 51804 2 O-Ring, 1 1 1 .103 x .424 1 1 086137 00 90051 10-5600 1 Plug, 9/1 6-18 (Meta l) NS 215437 71 50928 10.1 oz Sealant NS N /A 70.3 oz 20W50 Oil 22 215438 39 514[...]

  • Page 18

    18 W HEELS Model 991056, 065 1 1 5 8 5 8 2 2 9 9 3 3 3 3 6 6 7 10 10 10 10 4 4 11[...]

  • Page 19

    19 W HEELS Model 991056, 065 Item Part No. Qty . D escription 1 03774051 2 Weldment, Fron t Fork 2 05900013 2 Bolt, Hex .38 -16 x 1.0 0 3 00675 300 4 S pacer , Whee l 4 06443400 2 W asher , Flat- S teel .380 x 1.50 x .125 5 07100 218 2 Tire/Wheel A ssembl y , 13 x 5. 00-6 07100219 AR T ire, 1 3 x 5.00-6 6 05978200 2 Bolt, Hex .50 -13 x 7.5 0 Grade [...]

  • Page 20

    20 B RAKES AND L INKAGE Model 991056, 065 Item Part No. Qty . D escription 1 03780600 1 Wel dm ent , Neu tral Loc k Arm 2 06216100 4 Bolt, Round Head Sq uare Neck .31- 18 x 1.00 Grade 5 3 03251351 2 Ne utral Lock La tch 4 05503900 2 Bush ing, Flang e .750 x 1.00 0 x .625 x 1. 250 5 03780900 1 Plate, Neutral Interlock 6 05714600 2 Ring, Retaini ng-E[...]

  • Page 21

    21 N OTES[...]

  • Page 22

    22 M ECHANICAL L IF T Model 991056, 065 PD0361 1 2 5 6 8 9 10 11 12 13 7 4 3 2 15 14 16 17 19 18 20 23 22 21 24 25 26 27 30 29 28 31 20 29 27 24 23 25 7 18 28 30 32 32 33 33 34 34 35 35 23 23 29 29[...]

  • Page 23

    23 M ECHANICAL L IF T Model 991056, 065 Item Part No. Qty . D escription 1 06500010 1 Nut, Lock ing T op Fl ange .50-13 2 06430 200 2 Washer , Flat S teel .5 31 x 1.25 x .10 3 07000 031 1 Be aring, Pede stal 4 09286251 1 Weldment, Mec hanical Lift 5 05960100 1 Bolt, Hex .50 -13 x 3.7 5 Grade 5 6 09299 651 1 Loc k-Up, Mech anica l Lift 7 08319000 2 [...]

  • Page 24

    24 S TEERING C ONTRO LS Model 991056, 065 19 6 21 22 23 25 6 2 20 25 17 6 6 2 8 7 13 13 15 15 24 14 14 3 3 3 3 11 18 5 17 18 9 9 10 10 4 4 4 4 4 12 12 12 12 12 18 16 18 1 17[...]

  • Page 25

    25 S TEERING C ONTRO LS Model 991056, 065 Item Part No. Qty . D escription 1 03251 700 2 Ass embly , S t eering Li nkage 2 07412900 4 Screw , T appi ng .38-16 x .50 Hex Washer Head 3 05521 100 4 Bushing, Fla nge .515 x .750 x .74 5 x 1.00 4 05957400 8 Bolt, Hex .31 -18 x 1.7 5 Grade 5 5 06308800 4 W asher , L ocking .38 x .0 94 6 06535900 4 Nut, He[...]

  • Page 26

    26 C ONTIN UITY D IAGRAM Model 991056, 065 (01545600) (03252300) (00432100) (03654200) PD03 20[...]

  • Page 27

    27 W IRING D IAGRAM Model 991056, 065[...]

  • Page 28

    28 E LECTRICAL S YSTEM Model 991056, 065 PD0270 1 2 4 5 6 7 8 9 10 11 12 13 14 15 26 17 18 19 20 29 30 22 3 23 24 27 28 27 12 1 3 16 25 19 6 18 27 11 30 31 21[...]

  • Page 29

    29 E LECTRICAL S YSTEM Model 991056, 065 Item Part No. Qty . D escription 1 09089 700 1 Ke y Switch 2 01545600 1 Switch, Clutch 3 07533200 3 Boot, Ey elet T ermi nal 4 03288500 1 Harness- CZ Remote SOL. 5 00456600 1 Hour Meter – Digital 6 00432 100 AR Relay , Se aled W /Diode 7 00696900 1 Solenoid 8 01554800 1 Battery 9 03494051 1 Hold Down 10 06[...]

  • Page 30

    30 D ECK , D ISCHARGE C HUTE , A NTI -S CA LP R OLLERS , & B ELT C OVERS Model 991056, 065 1 19 3 2 19 4 2 6 7 10 9 13 17 14 12 15 11 8 7 6 16 16 9 10 11 7 7 6 6 8 5 5 5 14 14 18[...]

  • Page 31

    31 D ECK , D ISCHARGE C HUTE , A NTI -S CA LP R OLLERS , & B ELT C OVERS Model 991056, 065 Item Part No. Qty . D escription 1 0298925 9 1 Weldment, 6 0" Side Discharge Deck (056) 02984853 1 Weldment, 52" Side Disch arge Dec k (0 65) 2 07001525 6 Nut, Heavy Hex .38-16 3 0377795 9 1 Guar d, 60" Rig ht Hand S pind le Sheav e (056) 0[...]

  • Page 32

    32 M OUNTING C HAINS Model 056, 065 Item Part No. Qty . D escription 1 09284 700 4 Chain, Link 2 05900022 8 Bolt, Hex M12-1.75 x 50 Class 8.8 3 06500003 16 Nut, S pin Lock-F lange M1 2-1.75 4 00442 800 4 Brac ket, Deck Leveling 5 06536 100 4 Nut, Jam .312-18 6 05980900 4 Bolt, Hex .312-18 x 2. 00 FTH Grad e 5 PD044 1 1 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3[...]

  • Page 33

    33 M OUNTING A RM S Model 991056, 065 Item Part No. Qty . D escription 1 0037415 9 1 Ba f fle, 6 0" Disc harge (056 ) 0044085 9 1 52" Discharg e Baffle (065) 2 06216100 2 Bolt, Roun d Head Squa re Neck .31-1 8 x 1.00 Gr ade 5 3 06545400 2 Nut, .31-18 Nyloc Fl ange 4 06545500 2 Nut, .38-16 Nyloc Fl ange 5 05948700 2 Bolt, Hex .38-16 x 1.00[...]

  • Page 34

    34 B ELT S , S PINDLES , I DLERS AND M OWER B LADES Model 991056, 065 1 2 3 4 5 8 10 11 9 38 12 13 14 15 17 18 19 20 21 22 9 13 12 38 16 16 15 14 23 24 17 25 26 26 37 27 28 29 14 37 7 32 14 33 36 30 34 38 38 15 16 27 28 29 28 6 31 35 39 39 41 40[...]

  • Page 35

    35 B ELT S , S PINDLES , I DLERS AND M OWER B LADES Model 991056, 065 Item Part No. Qty . D escription 1 07200028 1 Belt, BB 130.00 Wrappe d Hex (056) 07200026 1 Belt, BB 120.50 Wrapped Hex ( 06 5) 2 07200038 1 Belt, B 63.00 RAW COGGED (056) 07200036 1 Belt, B 56.00 RAW COGGED (065) 3 05957900 1 Bolt, Hex .38 -16 x 1.5 0 Grade 5 4 05500905 1 Bushin[...]

  • Page 36

    Arien s Company 655 Wes t Rya n Street Brill ion, WI 541 10-1072 920- 756-2141 Fax 920 -756-2407 www .ariens.com[...]