Aussie 6112S8X641 manual

For Outdoor Household Use Only . Not for Commercial Use. Ne ed H elp ? Ne ed to R egi st er Y our G ri ll? Loo ki ng f or A us si e Par t s & A cc es so ri es? Vi s it u s onl in e at w w w . A us s ieG ri ll s. co m Or c all A u ss ie C u st om er S er vice a t 1-8 0 0 - 25 1 - 7 558 • Failure to follow thes e intruc tions c ould result in f[...]

2 NOT IC E Meco C orporation s trives to be a qualit y s upplier of consumer produc ts . I f we omit ted any par ts needed for a ssem bly , or you n eed troubleshooting in formation, please contact us u sing our toll fr ee number or vi sit our website. It i s impor tant to regi ster your grill and retain y our receipt. 1- 8 0 0 - 2 5 1-75 5 8 8 am [...]

3 Contents Preparation f or A s semb ly .............................................. 3 Parts Identification P arts Illustration Model 612 2 S8X64 1 ............................ 4 P arts List Model 612 2 S 8X6 4 1 ....................................... 5 P arts Illustration Model 61 12 S 8X6 4 1 ............................ 6 P arts List Model 61[...]

4 P ar t s Ill ust rati on - M odel 612 2 S8X 64 1 If you n eed re plac eme nt par ts, ref er to the Par ts Illustra tions to fin d the exac t p ar t s you ne ed. I f you have any que stion s or need hel p , contact Cu s- tom er S er v ic e at 1- 8 0 0 -251 - 7558 or go to www . aussiegrills .com . Be sure to ha ve the gr ill mo del number and s er[...]

5 P ar t s List - M odel 612 2 S8X 64 1 Key De sc ri pt ion Q u an ti t y 1 Side Bur n er Cover 1 2 Side B ur ne r El ec tro de 1 3 Side B ur ner Cook ing G r id 1 4 Le f t S ide T able A cce nt 1 5 Le f t S ide Table 1 6 Side B ur ne r V alve 1 6A V al ve to M anif old H ose 1 7 Side B urn er Control K nob 1 8 Regul ator A s semb ly 1 9 Side B ur [...]

6 P ar t s Ill ust rati on - M odel 61 12 S8X 64 1 If you n eed re plac eme nt par ts, ref er to the Par ts Illustra tions to fin d the exac t p ar t s you ne ed. I f you have any que stion s or need hel p , contact Cu s- tom er S er v ic e at 1- 8 0 0 -251 - 7558 or go to www . aussiegrills .com . Be sure to ha ve the gr ill mo del number and s er[...]

7 P ar t s List - M odel 61 12 S8X 64 1 Key De sc ri pt ion Q u an ti t y 4 Le f t Si de T able Ac cent 1 5 Le f t S ide T able 1 8 Regulator A s sembl y 1 1 0 Manifold A ssembly 1 1 1 Control Panel 1 1 2 Piezo I gniter B ut ton 1 1 3 M ain B urner Control K nob 2 1 4 Front Si de T ab le Supp or t 1 15 L e f t S h r o u d H a l f 1 1 6 R ight Sh ro[...]

8 As s e m b l y I n s t ru ct i o n s Step 1 Front Leg Frame A s sembl y Ide ntif y par t s and la y on floo r as shown. Par t s are nam ed f or their as sem bled p osition on the gr ill. Note in illust rations, holes w ith threa ded ins er ts are or iented f acin g up, as well as to the center . I nse r t R ight and L e f t Front L egs into th e [...]

9 NOTE: notches closest toge ther to ou tsi de Rear Le g A ssem bly C ylinder Support Side Crossbr ace Right Bowl S upport Lef t Bowl Support Step 3 Rear C rossbrace A s sembly At tac h Re ar Crossbr ace insid e Rear L eg Fr ame with 4) 1 / 4 -2 0 x .39” B olt s. N ote: The flan ges on the e nds of th e cros s- brac e tube are angl ed inward towa[...]

10 7 Step 5 Car t Frame A ssem bly With Re ar Le g Frame w ith Sup por ts and Cros sbr ace l ay ing on flo or , place Front L e g Frame on top and align h oles. A t- tac h Front Le g Frame to S uppor t s with 8) 1 / 4 -2 0 x .39 ” Bolt s. T ighten all s ecure ly . Step 6 Side T able Suppor t A s sembly La y Le f t an d Right S ide T ables up side[...]

11 T o re duce the r isk of a la cera tion haz ard, wear protec ti ve gloves whe n handling p ar ts th at have sh arp e dge s. CA U T I O N ! Step 7 Heat Shi eld As sembly At tac h the H eat S hield and th e Front Side Table Suppor t to the top of the Front U - L eg w ith 2) 1 / 4 -20 x 1 .5” B olts. I nser t the bolt s through the H eat S hield [...]

12 Step 9 Cont rol Panel to Car t Frame A s sembly Place th e Control Panel ass embly over the Front S ide T ab le Supp or t tub e, that is atta che d to the front o f the Car t Frame, as shown with 3) 1 / 4-20 x .39” B olt s. 1 / 4-2 0 x .3 9” Bol t 3 pc s Step 1 0 Shro ud Assem bly Place th e Le f t an d Right S hroud H alves f ac e down on t[...]

13 Step 1 1 Shroud to C ar t A s sembly Place th e shroud on the car t fr ame with the shrou d brac kets to the insid e of the car t le gs. Fas ten the shroud in p lace with 4) 1 / 4-20 x .39” B olts through th e shroud brac kets into th e thread ed inse r t s on the insid e of the front c ar t le gs. 1 / 4-2 0 x .3 9” Bol t 4 pc Step 1 2 Whe e[...]

14 .39 ” Bolt s and Nuts at f ront .7 9 ” B olt s at rear Step 1 3 Side T ables to C ar t A s sembl y At ta ch the L e f t and R ight S ide T ables to the c ar t w ith 2) 1 / 4 -20 x .39” B olts an d 1 / 4-20 Nuts ea ch, fir st to the Front S ide T abl e Supp or t th en sec ond to the c ontrol pan el end f lan ge with 2) 1 / 4 -20 x .39” B [...]

15 Step 1 5 Drip C up Wire A ssemb ly Slide the D rip Cup W ire down through the sm all hole in the c enter o f the bot tom of th e grill B owl. ( T his must b e done bef ore at tac hing the b urne r . Wire in p osition Step 1 4 Bowl to C ar t A ssemb ly At ta ch the B owl to th e car t with 4) 1 / 4 -2 0 x .59 ” Bo lts, 4) Fiber Washer s and 4) [...]

16 Step 1 6 Main Burner A ssembl y A. Slide th e burn er tube s down through th e indicate d hole s in the bowl an d align the hole s in the bur ner b rac kets with the hole s in the B owl. V e rif y that the val ve noz zle s are inse r te d in the en ds of the bur ner tub es. ( Se e Det ail) B. From un der ne ath the B owl, verif y that the val ve[...]

17 Step 1 7 (Model 6 1 22 ONL Y ) Side Burner E lect rode A s sembly A. Ins er t small en d of El ec trode W ire dow n through hole in Si de T ab le until met al tab with hol e is seate d over small threaded hole. B. Fasten E lec trod e in plac e to side tab le with 1 ) 5/32 x .39” B olt and 5/32 -3 0 Nut. Step 1 8 (Model 6 1 22 ON L Y ) Side Bur[...]

18 Step 1 9 A . Main Burner E lec trode A s sembl y Inse r t sm all end o f Ele c trode W ire down through th e hole in the B owl in f ront of the m ain burn er until fl ange of c ollec - tor box res ts on f ront edg e of bur ner . F asten E le c trode co llec tor box to th e burn er with 1 ) #5 x .3 1 ” T apping s crew . A B #5 x .31 ” Tapp in[...]

19 Step 20 Hood Handle A ssembly At tac h the H oo d Handl e to the Ho od with 2) 1 / 4-2 0 x .39 ” B olts and Fib er Washers . Align H andle as show n in side view . Pla ce H eat B a f f les b et we en the H andle an d the Ho od, orienting b af fle s so they align w ith the end o f the han dle. 1 / 4-2 0 x .3 9” Bol t 2 pc Fiber W asher 2 pc S[...]

20 T o reduc e the r isk of a lac eration ha zard: • W ear prote c tive gloves w hen in stallin g warmin g rac k. H ood an d B owl ed ges c ould b e shar p. CA U T I O N ! Step 22 Flavor Activator / Warming Rack A s sembl y A. Plac e Flavor Ac ti vator on Supp or t s in B owl. B. Install Warming Ra ck a s follows: Firs t inse r t le gs 1 an d 2 i[...]

21 A B T o reduc e the r isk of ser ious bo dily injur y or death f rom f ire or explosion: Never re move guards or d evice s to preve nt stora ge of sp are or oversiz e LP G as Cylin der s not re comme nde d for this gr ill. WA R N I N G ! Step 24 C ylinder B lockin g Wire A s sembl y At ta ch the Cylin der B loc kin g Wire to the c ar t with 2) 5[...]

22 Connec tin g/ D isconne c ting the G as Using Gas Carbon M onox ide Ha zard • T his applianc e can p roduce c ar bon mon oxide w hich h as no o dor . Using it in an e ncl osed sp ac e can k ill you. • N ever use this ap plianc e indoor s, on rec rea tional vehic les, or bo ats . DA N G E R ! T o reduc e the r isk of ser ious bo dily injur y [...]

23 LP Hose and Regulator T o reduc e the r isk of ser ious bo dily injur y or death from f ire or explosion: • Clean an d inspe ct th e gas hos e/ re gulator b ef ore eac h use of the out door c ookin g gas app liance. The g as hose/ regulator mus t be rep lac ed pr ior to being us ed, if there is ev idenc e of exce ssi ve abra- sion or wear , or[...]

24 B efore Us ing Y our LP Gas Gr il l Installation Codes T o reduc e the r isk of ser ious bo dily injur y or death f rom f ire or explosion: • This ins tallation mus t conf orm w ith local c ode s or , in the absenc e of loc al cod es, with either th e Na tional Fuel Ga s Code, AN S I Z 223. 1 /N F P A 54 Na tural G as and Prop ane Ins tallatio[...]

25 How to Per form A Leak T es t “ FI R ST TIM E US E ” and a s required Supplie s N ee ded f or a L eak Test: • Clean p aint br ush • W ater • Dish washing liquid 1 . Use an L P G as Cylind er eq uippe d with an O PD (O ve r f ill Preve ntion Dev ice) and h ave it f ille d at an authori zed L P gas de aler by a quali fie d at ten dant. 2[...]

26 6. If “gro wing” bub bles ap pe ar on any of the co nnec tion point s, you have d etec te d a gas le ak. I mmediate ly cl ose the LP G as Cylin der val ve by turnin g handl e cloc k wise a. If le ak appe ars at eith er end o f hose and re gulator as se mbly , retighten th e conne ction at th e leak , but do not over -tighten. (NOTE: O nly ha[...]

27 Lighting the G rill Usin g the Piezo Ignitor ( continued) 1 . Ope n the Ho od. 2. IMPORT ANT : Make sure Control Knob s are turn ed “O f f. ” (Fig. 4) 3. T ur n the LP G as Cy linder val ve open c ounterclo ck wis e until it stops . (Fig. 5) Ri g ht M a in B u rn er Cont ro l Knob Pie zo I gn i te r B ut t on Left Ma in Burne r Cont ro l Kno[...]

28 Manu al ly Lig hti ng th e Gr il l T o reduc e the r isk of ser ious bo dily injur y or death f rom f ire or explosion: • Ope n Ho od b efore lightin g the gr ill to prevent an ex plosion f rom gas b uild-up. WA R N I N G ! 1 . Ope n the Ho od. 2. IMPORT ANT : Make sure Control Knob s are turne d “O f f. ” (Fig. 4 - P . 2 7) 3. T ur n the [...]

29 Lighting the S ide Burner (Model 6 1 22 O nly) T o reduc e the r isk of ser ious bo dily injur y or death f rom f ire or explosion: • Ope n Side B ur ner L id be fore lightin g the grill to p revent an ex plosion f rom gas build -up. WA R N I N G ! 1 . Ope n the Side B ur ner Li d. (Fig. 8) NOTE : Side B urn er Lid is to re main ope n while th[...]

30 Coo kin g On the Gas Gr il l T o reduc e the r isk of ser ious bo dily injur y or death f rom f ire, explosion or burn h azard: • Neve r use ch arco al or lighter fluid in your g as grill. Ke ep this outdo or cook ing app liance c lear an d fre e from combus tible ma terials, ga soline, and other f lammabl e vapor s and liquids. • Keep any e[...]

31 Roasting (Indirec t Method) T o reduc e the r isk of bur ns from th e hot air and s team trap pe d inside: • Ope n the H ood c aref ully w hen ro astin g on grill. WA R N I N G ! In dir ec t C ook in g (Ro as ti ng): Food is c ooked like in an oven under lower he at and/ or longer co okin g times. T hes e foo ds require m ore than 25 minutes g[...]

32 War m i n g R a c k T o reduc e the r isk of f ire or flare -up from gre ase dr ipping s: • Whe n cook ing f ood on th e warming r ack , make sure no Bu rne rs are on dire c tly und er the D rip Pan. • Clean gre ase dr ippin gs awa y from gr ill af te r ea ch us e. WA R N I N G ! W arming R ac ks are a c onvenient wa y to cook f ood, keep co[...]

33 Ca re a nd Main tena nce CA U T I O N ! C leaning the G rill Regular ly c lean your L P gas gr ill be t wee n uses an d esp ec ially af ter ex ten de d per iods o f storag e. Ensure th e grill and it s compon ent s are cool b ef ore cle aning. In ord er to ex ten d the lif e and maintain th e condition o f your grill, we strongly recomm end th a[...]

34 How to C le an t he B ur ne rs 1 . M ake sure the Control Knob s are turne d “O f f ” and th e grill is co mpletel y coole d. 2. Carefully re move the Warming Rac k, Cook ing G rids an d Flavor Ac ti vator . 3. T o remove the M ain B ur ner , fir st unp lug the ele ctro de wire f rom the b ack of th e Ignitor B ut ton. (se e Step 1 9B). Nex [...]

35 7 . Chec k the G as Colle ctor B ox to ver if y that the re is a 3/ 1 6” gap bet we en the el ec trode tip an d the top fl ange of th e box as shown in Fig. 1 2. Ma ke su re t he s c rew h ol di ng t h e ele c t ro de u n de rn ea t h i s ti gh t so 3/ 1 6 ” gap b et wee n el ec t ro de t ip an d si de b ur ne r i s ma in ta in ed . 8. Che c[...]

36 Storage T o reduc e the r isk of ser ious bo dily injur y or de ath: • Store your LP gas gr ill in a co ol dr y plac e. Do not store an L P G as Cylind er in a spa ce gre ater than 1 25 de grees Fahrenh eit. Never store a c onne cte d LP G as Cy linde r in a building, garag e, or any enclose d area. • Store LP G as Cylin der s outdoor s out [...]

37 Emergencies Problem Ga s leak ing f rom crack ed/ cut /burned h ose Ga s leak ing f rom LP G as Cy linde r G as leak ing f rom LP G as Cy lin d e r v al ve G as leak ing b et ween LP G as Cylin der and re gu- lator conn ec tion Fire coming through Con - trol Panel Gre ase f ire or exce ssi ve flam es above cook ing sur f ac e Flashba ck ( Fire i[...]

38 T roubleshoot ing Problem Bur ne rs w ill not light using a matc h Low flam e or low heat Flam es blow out Pos si ble C a us e Regulator c oupling nut is not fully c onne cte d to LP c y lind er LP-E xc es s flow val ve tripp ed in regulator V ap or loc k in conne c tions Obs tr uc tions in Bur ne rs W et El ec trode s and B urn er s Wire loos e[...]

39 Problem Flar e up Per si s te n t gr e a s e f i r e Unabl e to fill L P tank Humming or w histlin g from regulator Pos si ble C a us e Grea se bu ild -u p E xce ssi ve fat in m eat Gre ase trapp ed aroun d burn er system Som e de aler s ha ve olde r f ill noz zles w ith worn thre ads Outsid e temperature, humid- it y , barome tric pre ssure, an[...]

40 Lim ited W arran t y ME C O CO R PO R A TION - LI MITE D WA RR ANT Y This prod uct is warranted to the origi nal consu mer purchaser agai nst defect s in material and w orkmanshi p under normal outdoor househo ld us e a nd correct as sembly (if assembled by the consumer pu rchaser) . Burners are warranted for a period of one ( 1 ) years from the[...]