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Aztech Systems 32 manual

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Table of contents for the manual

  • Page 1

    - 1 - Version 1-2000 Novemb er 2000 OPERATION AND MA INTENANCE MANU A L FOR TX 2, 4, 8, 16, 32 LOW PROFILE HYDRAUL IC TORQUE WRENCHES Series TX-2, T X-4, T X-8, TX-16 and TX- 32 Low Prof ile Hydraulic T orque Wren ches are d esigned fo r installing and removin g large bo lts hav ing minima l wrench clearance at o ffsh ore platforms , pow er plants,[...]

  • Page 2

    - 2 - FAILURE TO OBS ERVE THE FOLLOWING W ARNINGS COULD RESULT IN INJ URY USING TH E TOOL • Keep hands, lo ose clot hing and long hair aw ay fro m the re action a rm and w orking area during operatio n. Do no t attempt to support the t ool wit h your ha nds during o peration. • This too l will exert a strong react ion forc e. Use proper mechani[...]

  • Page 3

    - 3 - PLACING THE TOOL IN SERVICE ADJUSTMENTS SETTING THE TORQUE After deter mining the desir ed torq ue, use the torque c on- version chart on the Shro ud or the tor que conversio n charts on page s 5 and 6 to deter mine the pressure that is necessar y to achieve that torque. 1. Connect t he tool to the po wer supply and turn t he pump on. 2. Dep [...]

  • Page 4

    - 4 - TX Series T orque Con version Chart Bar/N.M. TX-2 TX-4 TX-8 TX-16 TX-32 Hex 3/4" to 1-13/1 6" 1-7/8" to 2 -3/8" All Hex Sizes All Hex Sizes 2-5/8" to 3 -15/16" 4" to 4-5/8" 2-7/16" to 4-5/8" 4-11/16" to 6-1/2" Sizes 19 to 46MM 47 to 60MM All Hex Sizes All Hex Sizes 65 to 100MM 105 to[...]

  • Page 5

    - 5 - TX Series Torque Conversion Chart P.S.I./FT./lbs TX-2 TX-4 TX-8 T X-16 TX-32 Hex 3/4" to 1-13/1 6" 1-7/8" to 2 -3/8" All Hex Sizes All Hex Sizes 2-5/8" to 3 -15/16" 4" to 4-5/8" 2-7/16" to 4-5/8" 4-11/16" to 6-1/2" Sizes 19 to 46MM 47 to 60MM All Hex Sizes All Hex Sizes 65 to 100MM 1[...]

  • Page 6

    - 6 - TX - 16, TX - 32 SERIES LINK TX - 2, TX - 4, TX - 8 SERIES LINK[...]

  • Page 7

    - 7 - Part Numbers for Ordering (LINKS) Part TX2 TX4 T X8 TX16 TX32 1 SIDE PL A TE - L TX-2- L01 TX-4- L01 TX-8- L01 TX-16- L01 TX-32- L01 2 SIDE PL A TE - R TX-2- L02 TX-4- L02 TX-8- L02 TX-16- L02 TX-32- L02 3 DRIVE PL ATE TX-2- L03 TX-4- L03 TX-8- L03 TX-16- L03 TX-32- L03 4 DRIVE PIN TX-2- L05 TX-4- L05 TX-8- L05 TX-16- L05 TX-32- L05 5 DRIVE P[...]

  • Page 8

    - 8 - TX - 2, TX - 4, TX - 8 SERIES CYLINDER TX - 16, TX - 32 SERIES CYLINDER[...]

  • Page 9

    - 9 - Part Numbers for Ordering (CYLIND ERS) Part TX2 T X4 TX8 TX16 TX32 1 HOUSING TX-2-C01 TX-4-C01 TX-8-C01 TX-1 6-C01 TX-32-C01 PISTON ROD A SSEM BLY TX-2 -C03 TX-4-C03 TX-8-C03 TX-16 -C03 TX-32-C03 2 PISTON ROD TX-2-C03-1 N/A N/A TX-16-C03-1 TX-32-C03-1 3 PISTON C A P N/A N/A N/A TX-16-C03-2 TX-32-C03-2 VALVE B ALL N/A N/A N/A TX-16-C03-3 TX-32[...]

  • Page 10

    - 10 - Maintenance Section Alway s turn off t he powe r supply, bleed off hydraulic fluid fro m the hose co nnections on the cy linder assembly and disconnect t he hoses before a ttempting to repa ir or perfor m maintenance on this to ol. Alway s wear eye pr otectio n when opera ting or perfor ming maintenance on t his tool. DISASSEMBLY General Ins[...]

  • Page 11

    - 11 - unscrew and r emove the pisto n head fro m the sha ft with the Pisto n O-ring (1 7). 7. Pull the Piston shaft out o f the Housing. 8. If the Sliders ( 5) must be re placed, position the Slider Pin (14 ) over a clear ance opening in a soft bloc k and use a small dr ift to tap the Pin out of the Sliders and shaft. 9. If the Rod Seal (16) needs[...]

  • Page 12

    - 12 - 7. Wipe a thin film of Marine G rade Moly Lube onto t he inner race of t he large op ening in the Dri ve Plate. 8. Position the Ratc het (6) in the central o pening of the Drive Plate. 9. Insert the Dri ve Segment (7 ) into the op ening adja cent to the Ratchet. M ake cert ain t he tee th of the R atchet corre ctly engage the t eeth of t he [...]

  • Page 13

    - 13 - the outer edge o f both Slid ers or d eep enough to prevent the sha ft ends from dragging o n the Hous ing walls. 6. Install the Pisto n O-ring (1 7) in the inter nal groove of the Seal Ring ( 5). 7. Install the asse mbled Seal Ring and P iston O-rin g on the hub at the lar ge end o f the P iston Rod. 8. Install the Pisto n Seal P late (4) i[...]

  • Page 14

    - 14 - Troubleshootin g Guide Trouble Probable Cause Solution Couplers are not securely at tached to the tool or pump Check the Coupler connections and m ake certain that they are connected. Coupler is defective Replace any defective Coupler. Defective remote control switch Repl ace the switch and/or c ontrol pendent Piston will not advance or retr[...]