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Bacharach INSIGHT manual

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Table of contents for the manual

  • Page 1

    Fy r i t e ® INSIGH T Combustion Gas Analyzer Instru ction 24 -9460 Operation & Maintenanc e Rev . 0 – Oc t. 2 008 Product Leadership • T raining • Service • Reliability F1 F2 F3 ESC RUN HOLD PWR[...]

  • Page 2

    Fyrite ® INSIGHT Instruction 24-9460 i W ARRANTY Bacharach, Inc. warrants to Buyer that at the time of delivery this Product will be free from defects in mater ial and manufac ture and will conform substan tially to Bach arach Inc.’s ap plicable spec i fi ca tions. Bacharach’ s li a bil i ty and Buyer’s remedy under this warranty are lim it [...]

  • Page 3

    Fyrite ® INSIGHT Instruction 24-9460 1 Fyrite ® INSIGHT Instruction 24-9460 ii 1 .0 INT RODU CTION 1 . 1 The F yrite ® IN SIGH T Th e Fyri te ® INSIGHT is a hand -h el d resid en tial a n d comm ercia l gra de portab le co mb ustio n an a lyz e r tha t is des igned fo r on-d eman d sa m pling of light in du stria l co mbusti on equip me n t, re[...]

  • Page 4

    Instruction 24-9460 2 Fyrite ® INSIGHT Instruction 24-9460 3 Fyrite ® INSIGHT DIS PL AY ZO O M - Co mb ustion test da ta in the Run / H old screens can be sh own with e nla rged c haracters to ma k e v ie w ing easi er . T h e com pl ete list of Run / H ol d data can be scro lled through f or al l zoom l eve ls. A vailabl e zoom l ev els and in f[...]

  • Page 5

    Instruction 24-9460 4 Fyrite ® INSIGHT Instruction 24-9460 5 Fyrite ® INSIGHT 1 .3 O perational Over view P ressing th e PWR b utto n tur ns th e a nalyze r ON. No t e tha t the re is a warm- up pe riod of 60 se co nds that m ust e lap se bef ore the analyzer can be used. To pe r fo rm a comb ustion test, ch o ose a fu el cod e that correspo nds [...]

  • Page 6

    Instruction 24-9460 6 Fyrite ® INSIGHT Instruction 24-9460 7 Fyrite ® INSIGHT Gener al C haracteri stics : Power R equirements Four disposable ‘ A A ’ A lkaline batteries (op- tional AC adapter is a vailable ) Operating Time Minimum of 20 hours c on tin u ous operation (pump run ni ng and backlig ht ON ) War m Up T im e 60 s econ ds Memory Up[...]

  • Page 7

    Instruction 24-9460 8 Fyrite ® INSIGHT Instruction 24-9460 9 Fyrite ® INSIGHT Inspect the f lu e -gas h ose for cra cks. If a hose is de f ective, re place th e en- tire probe asse mbl y . Befo re using the analyze r , check tha t the W ater Trap / Fi l ter is d ry and no t di rty . If necessa ry , d ry ou t the trap an d rep lace the filter el e[...]

  • Page 8

    Instruction 24-9460 10 Fyrite ® INSIGHT Instruction 24-9460 11 Fyrite ® INSIGHT 3.5 Setup Mode T h e a nalyze r is preset a t the factory for th e para m eters sh own bel ow , but can be changed as described in the ir correspon di ng sec tio ns. F unction Pa rameter T o C hange F uel Natural Gas Section 4.3 T emperature Unit °F Section 3.5. 2 Pr[...]

  • Page 9

    Instruction 24-9460 12 Fyrite ® INSIGHT Instruction 24-9460 13 Fyrite ® INSIGHT 3.5.3 Pre ssu re Unit s Sel ect t o disp lay p ressure i n inch es of wa ter col umn (i n wc ), mil lib ar (mb ), Pascals ( P a), h ect o Pascals ( hPa ), or milli m eter of w ater co lumn ( mmw c) as fol lows: 1. En t e r the Setup M en u per Se ctio n 3 .5. 1. If n [...]

  • Page 10

    Instruction 24-9460 14 Fyrite ® INSIGHT Instruction 24-9460 15 Fyrite ® INSIGHT la ted data n o matter w hat zoom l evel has bee n selected. Select the d esired zoom l ev el as fo l lo ws: 1. En t e r the Setup M en u per Se ctio n 3 .5. 1. If n ecessa ry , press ESC until ME NU ap pears above F2 . 2. F rom th e SE TU P ME N U , use the ▲▼ bu[...]

  • Page 11

    Instruction 24-9460 16 Fyrite ® INSIGHT Instruction 24-9460 17 Fyrite ® INSIGHT Change the o rder in w h ic h da ta is displa yed as f ollo ws : 1. En t e r the SET UP M EN U per Section 3.5.1 . I f necessary , press ESC until ME NU ap pears above F2 . 2. Use th e ▲▼ b utto ns to sel ect RU N/HOLD FOR M AT . P ress ENTER to disp la y the Run [...]

  • Page 12

    Instruction 24-9460 18 Fyrite ® INSIGHT Instruction 24-9460 19 Fyrite ® INSIGHT NOTE : Th e def ault CAL R e mi nd er period is set to N EV E R . Set the calibr a tio n remind er period as f ollo ws: 1. En t e r the SET UP M EN U per Section 3.5.1 . I f necessary , press ESC until ME NU ap pears above F2 . 2. Use th e ▲▼ b utto ns to select C[...]

  • Page 13

    Instruction 24-9460 20 Fyrite ® INSIGHT Instruction 24-9460 21 Fyrite ® INSIGHT 4.0 OP ER A TION 4. 1 Op erating Ti ps W h en an analyzer is b rough t i n from a co ld ve h i cl e, le t it warm u p slo wl y t o mini mize con densa tion. T em pera tures belo w f reezing wi ll no t damage th e ana l yzer; ho w ev er , bri nging a cold analyze r int[...]

  • Page 14

    Instruction 24-9460 22 Fyrite ® INSIGHT Instruction 24-9460 23 Fyrite ® INSIGHT 4. P ress ENTER to sa ve the se lection and re- tur n to th e Com bus tio n Test H OL D screen or ESC to rev ert to the pre v io us setting a n d return t o th e M A I N ME N U . 4. 4 Sampl ing P oint F orced A ir Fur nace – W h en testing at mos ph eric burner o r [...]

  • Page 15

    Instruction 24-9460 24 Fyrite ® INSIGHT Instruction 24-9460 25 Fyrite ® INSIGHT 4.6 Making a Draf t / P ressure Measurement T h e d iffere nce in press ure ( Δ P ) be tween tw o a reas can be meas u red b y using the analyze r's tw o pressure ports and the PRES SU RE screen. By using the - Δ P po rt as the ref erence, th e pressure ap pli [...]

  • Page 16

    Instruction 24-9460 26 Fyrite ® INSIGHT Instruction 24-9460 27 Fyrite ® INSIGHT sured. T h e d if f eren tia l p ressu re be tween th e two areas is now displa yed o n the PRE SSU R E scree n. I f the p ressure at th e + Δ P port is higher than th e - Δ P port, the press u re rea d ing wi ll be posi tive. If it is l owe r , the rea d ing wil l [...]

  • Page 17

    Instruction 24-9460 28 Fyrite ® INSIGHT Instruction 24-9460 29 Fyrite ® INSIGHT 4. 1 1 P owering OF F the Analy zer & P urging Po wer O F F th e a nalyze r by p ressing the PWR but to n fo r at l east 2 secon ds, or until tw o beeps are h eard. T h e unit wi ll coun t down 5 secon ds before s hu tti ng d own, g i v ing the o pera tor an oppo [...]

  • Page 18

    Instruction 24-9460 30 Fyrite ® INSIGHT Instruction 24-9460 31 Fyrite ® INSIGHT 4. 1 4 Printing T est Data Comb ustio n, pressure, or te mpe ra ture data tha t is cu rren tly being dis- p la yed can be sent to a p ri n t e r usi ng Ir DA p roto co l as described belo w . Da ta that is stored in m emo ry ca n also be printed by fi rst disp laying [...]

  • Page 19

    Instruction 24-9460 32 Fyrite ® INSIGHT Instruction 24-9460 33 Fyrite ® INSIGHT W h en fi rs t connected, a “ F ound N ew Hardw a re Wizard” screen wi ll be displa ye d. Aga in, respon d to the p rom pts to com pl etio n. Click on: " Next " ... "Con tin ue an y wa y" .. . " Finish " Windo ws Vista Oper ating S ys[...]

  • Page 20

    Instruction 24-9460 34 Fyrite ® INSIGHT Instruction 24-9460 35 Fyrite ® INSIGHT 5.0 C ALIBR A TION & MAINTE NANC E IMPORT ANT : Befor e perform ing an y calib ration p rocedu re, ensur e t h at fresh bat teries are installed o r use the optional A C power ad ap t er . Al so, e n su re that the analy zer is at ro o m tem peratu re and wil l be[...]

  • Page 21

    Instruction 24-9460 36 Fyrite ® INSIGHT Instruction 24-9460 37 Fyrite ® INSIGHT 2. A llow th e a nalyze r t o cyc le throu gh i ts 6 0 secon d warm- up period. Dur ing warm- u p, th e a nalyze r's o perati on is check ed a n d the sen - sors are set to the f ollo wi ng am bi en t con d i tions: Oxygen se nsor spanned to 20.9% CO se nsor z er[...]

  • Page 22

    Instruction 24-9460 38 Fyrite ® INSIGHT Instruction 24-9460 39 Fyrite ® INSIGHT Pro ced ure: NO TE : T he un it-of -measure f or pressu re is selected per Section 3.5.3 . I n the fo llowi ng proced ur e in wc is selected, b ut note that an y uni t- of -measur e can be used fo r calib ration p urposes. 4 3 2 1 0 -1 -2 -3 -4 Par t s : 1. 3/ 16 &quo[...]

  • Page 23

    Instruction 24-9460 40 Fyrite ® INSIGHT Instruction 24-9460 41 Fyrite ® INSIGHT 2. I f no t a lread y don e, tu rn ON th e a nalyze r a n d d isp lay th e CA L I- BR ATIO N L IS T scree n per Sec ti on 5.2. 3. Use th e ▲▼ bu ttons to h ighlight T - Stack, and th en p ress ENTER to d isp la y the CA LI- BR ATE TS -ZERO screen. "Measured &[...]

  • Page 24

    Instruction 24-9460 42 Fyrite ® INSIGHT Instruction 24-9460 43 Fyrite ® INSIGHT “Mea su red” is the cu r re nt temper atur e reading , while “ Appl i ed ” i s a known te mp eratu re that wi ll be ap plied fo r calibr ation pu rposes. 4. S e t therm ocou pl e sim u la t o r t o 32 ° F (0 °C), and th en use the and bu tt o ns t o en ter a[...]

  • Page 25

    Instruction 24-9460 44 Fyrite ® INSIGHT Instruction 24-9460 45 Fyrite ® INSIGHT If t he sensor’ s outp ut is too low to be usable, then t he message “ Bad Calibr ati on Sensor End of L if e, Entry Not Saved ” will appear . T he sensor wil l now be mar k ed as being BA D in t he DIAG NOSTICS scr een. 6. Po w er O F F th e regu la tor of cali[...]

  • Page 26

    Instruction 24-9460 46 Fyrite ® INSIGHT Instruction 24-9460 47 Fyrite ® INSIGHT 6.3 O 2 Sens or Replacement Material R equired : • O 2 Senso r ( P/N 2 4- 07 8 8) Fyr i te ® Rear Pan el Pr y tab upwar d to rem ove the bat ter y door fro m the unit . CO Sensor O 2 Sensor Fig . 6 . 4 Pro ced ure: 1. A fter ba tter y d oor is rem oved, rem ove con[...]

  • Page 27

    Instruction 24-9460 48 Fyrite ® INSIGHT Instruction 24-9460 49 Fyrite ® INSIGHT 6.4 CO Sensor R eplacement Material R equired : • CO Sensor ( P / N 24 - 7265) or B -Smar t senso r ( P/ N 24- 1 4 6 7 ) Fig . 6 . 6 Fyr i te ® Rear Pan el Pr y tab upwar d to rem ove the bat ter y door fro m the unit . CO Sensor O 2 Sensor Pro ced ure: 1. A f te r[...]

  • Page 28

    Instruction 24-9460 50 Fyrite ® INSIGHT Instruction 24-9460 51 Fyrite ® INSIGHT 7 . Strip 1 / 4 i nc h of insula tio n from eac h of th e probe’ s therm ocou pl e connecto r wi res . IMPORT ANT : In Step 8, the t hermocou ple wir es must first b e twisted to gether and then crimped . 8. Tw i st both red the rmoco up le wires t og eth er; i nse [...]

  • Page 29

    Instruction 24-9460 52 Fyrite ® INSIGHT Instruction 24-9460 53 Fyrite ® INSIGHT Main Dia gnosti cs - L ists th e cur re nt s t a tus of the S tack and Ai r Ther- moco u p le c hannels, Ref ere nce Te mpe ra ture chan n el, P ressure channe l, CO chan n el, O 2 channel an d Batte r y . O2 S ensor Li fe - Displa ys th e app roxi ma te remain ing li[...]

  • Page 30

    Instruction 24-9460 54 Fyrite ® INSIGHT Instruction 24-9460 55 Fyrite ® INSIGHT 7 .0 P ARTS & SE R VICE 7 . 1 Replacement P ar t s Descriptio n Par t No. O2 Sensor ............................................................................................ 24- 0788 CO Sensor ....................................................................[...]

  • Page 31

    Headquarters: 621 Hunt V alley Circle, New Kensington, P A 15068 Ph: 724-334-5000 • Fax: 724-334-5001 • T oll Free: 800-736-4666 Website: www .bacharach-inc.com • E-mail: help@bacharach-inc.com Printed in U.S.A.[...]