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Bakers Pride Oven ALF-FC manual

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Table of contents for the manual

  • Page 1

    Automatic Lift Fryer MODELS ALF-F, & ALF-FC Service Manual Serial Numbers 137733 and higher[...]

  • Page 2

    Warranty Information LIMITED ONE YEAR WARRANTY BKI (The "Company") warrants to the original purchaser that at time of shipment from the Com pany factory, this equipment will be fre e from defect in materials and workmanship. Written notice of a claim under this warranty must be received by the Com pany within ONE YEAR from the date of ins[...]

  • Page 3

    Automatic Lift Fryer Table of Contents 1 T able of Content s Table of Contents .............................................................................................................. .......................... 1 Introduc tion ................................................................................................................... .[...]

  • Page 4

    Automatic Lift Fryer Introduction 2 Introduction The ALF Fryer is compact, attractive and functional in desi gn. It is constructed of a stainless steel fryer pot for cleaning ease. Exclusive BKI pat ented feature s and safety devices offer flexibility, efficiency and reliability plus PERFECTION IN FRYING! The BKI name and trademark on this unit ass[...]

  • Page 5

    Automatic Lift Fryer Introduction 3 Specific Precautions Risk of fire exists if the oil level dr ops below 5mm of the maximum oil level. Use of oil/shortening older than the manu facture rs recommendation s for life of the oil is prone to surge boiling and flas h fires. Follow the oil manufacturers guidelines for the life cycle of oil/shortening. D[...]

  • Page 6

    Automatic Lift Fryer Introduction 4 Safe Work Practices Noncombustible Floors Only Make sure your floor is non comb ustible. Do not operate your fryer on floors that are wood, car peted or have rubber mats. • Placing your fryer on a combustible floor could cause a fire. Serious injury could result. • Examples of noncombustible floors where you [...]

  • Page 7

    Automatic Lift Fryer Introduction 5 Do Not Overfill The Fryer With Shortening Hot shortening and steam may esc ape and bu rn you if you put too much shortening in the fryer. Fill the fryer to approximately one inch below the fill marks that are in side the fryer pot. Heat the shortening. If needed, carefully add more shorte ning to bring the level [...]

  • Page 8

    Automatic Lift Fryer Introduction 6 Keep this manual with the Equipment This manual is an important part of your equipment. Always keep it near for easy access. If you need to replace this manual, contact: BKI Technical Services Depart ment P.O. Box 80400 Simpsonville, S.C. 29680-0400 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963[...]

  • Page 9

    Automatic Lift Fryer Introduction 7 Be Prepared for Emergencies Be prepared for fires, injuries, or oth er emergencies. Keep a first aid kit and a fire extinguisher near the equipment. You must use a 40-pound Type BC fire extinguishe r and keep it within 25 feet of your equipment. Keep emergency numbers for doct ors, ambulance services, hospitals, [...]

  • Page 10

    Automatic Lift Fryer Introduction 8 Safety Labels[...]

  • Page 11

    Automatic Lift Fryer Installation 9 Inst allation Serious injury, equipment damage or death coul d result if attempting to install this fryer yourself. Ensure that an authoriz ed BKI service agent installs the fryer. Unpacking and Handling It is the owners’ responsibility to file all freight clai ms with the delivering truck lin e. Inspect all ca[...]

  • Page 12

    Automatic Lift Fryer Installation 10 Initial Test and Adjustment 1. Fill pot with shortening to about one inch below the m ark. Risk of fire exists if the oil level drops below the minimum oil level. The level of oil within the pot must not fall below 5mm of the maximum oil level. Use of oil/shortening older than the manu f acture rs recommendation[...]

  • Page 13

    Automatic Lift Fryer Operation 11 Operation Controls and Indicators Refer to the figure and table below for a n expl anatio n of the fryer’s controls and indicators.[...]

  • Page 14

    Automatic Lift Fryer Operation 12 Item # Description Function 1 Computer Used to set and activate product programs. 2 Momentary Basket Switch UP – Momentarily pushing the switch to this position causes the lift mechanism to rise. This is enabled only when the FILTER/OFF/FRY switch is in the FRY position. DOWN – Momentarily pushing the switch to[...]

  • Page 15

    Automatic Lift Fryer Operation 13 Item # Description Function ALARM button This button allows the user to set an elapsed time at which the internal alarm will sound during a cycle. The time is set by pressing and holding the ALARM button while using the UP and DOWN arrows to change the time. The controlle r will limit the alarm time to be less than[...]

  • Page 16

    Automatic Lift Fryer Operation 14 Care of the Shortening To extend the life of your shortening, for the best possible flavor in your products, and for economy and efficiency of operation, we urge you to follow the se re commen dations: 1. Use only high-quality frying shortening without additives, of low moisture content and with a hi gh smoke point[...]

  • Page 17

    Automatic Lift Fryer Operation 15 3. The digital timer has a STIR OIL function that operates in on e of four reconfigu rable modes. If the timer needs to be reconfigured, follo w step a. If the timer does not need to be reconfigured, follow step b. a. Press and hold the ALARM button and at the same tim e place the FILTER/OFF/FRY switch in the FRY p[...]

  • Page 18

    Automatic Lift Fryer Operation 16 Cooking 1. Ensure that the Start-Up procedures have been pe rformed. 2. When frying chicken, lower the basket into t he shorteni ng by depressing the b asket switch to the DOWN position. Hot shortening may splash out of the pot cau sing severe injury when drop ping chicken into pot. Carefully drop pieces of chicken[...]

  • Page 19

    Automatic Lift Fryer Operation 17 ALF-FC Operation System Progra mmi ng Use the following figure and table to set opt ions that apply to each produ ct programs. Figure 1. System Programming Sequen ce[...]

  • Page 20

    Automatic Lift Fryer Operation 18 Table 1. System Program m ing Procedure STEP ACTION DISPLAY COMMENTS 1 Press the FILTER/OFF/FRY switch to FRY . LOW 2 Press PROG on the keypad. PROGRAM CODE 3 Input 1712 and ENTER. PROGRAM SYSTEM 4 Press ENTER. PROGRAM DEGREES ° F This command allows you to choose the temperature scale option you want to use. The [...]

  • Page 21

    Automatic Lift Fryer Operation 19 Product Programming Use the following figure and table to set a maximum of eight produ ct programs. The product program s must be set before cooking can begin. Figure 2. Product Program m ing Sequence[...]

  • Page 22

    Automatic Lift Fryer Operation 20 Table 2. Product Programm ing Procedure STEP ACTION DISPLAY COMMENTS 1 Press the FILTER/OFF/FRY switch to FRY . LOW 2 Press PROG on the keypad. PROGRAM CODE 3 Input 1724 and press E NT E R. PROGRAM PRODUCT # 4 Select the program product number (1-8). PROGRAM PRODUCT X X re fers to the program number you selected. 5[...]

  • Page 23

    Automatic Lift Fryer Operation 21 STEP ACTION DISPLAY COMMENTS 12 Press TOGGLE/CLEAR until the desired option is displayed. PROGRAM VALVE1 X X refers to the solenoid valve option selected. OPEN is used for Models ALF and BLF Automa tic Lift fryers. If your program requires the solenoid valve to be closed while cooking, choose the CLOSED option. 13 [...]

  • Page 24

    Automatic Lift Fryer Operation 22 Start-Up 1. Make sure the main drain valve is clo sed. 2. Fill pot with shortening to about one inch below the m ark. Risk of fire exists if the oil level drops below the minimum oil level. The level of oil within the pot must not fall below 5mm of the maximum oil level. Use of oil/shortening older than the manu f [...]

  • Page 25

    Automatic Lift Fryer Operation 23 4. Carefully drop the chicken in the shortening one piece at a time starting with thi ghs a nd drumsticks. The fryer is designed to accommodate 32 piece s of chicken. 5. Press the desired program numbe r a second time . The red light above the program numbe r wil l flash and the computer will display “ COOK ”. [...]

  • Page 26

    Automatic Lift Fryer Maintenance 24 Maintenance Failure to comply with the maintenance below could result in a serious a ccident. Your fryer will need periodi c mainten ance and servicing. We stron gly suggest that you use only a service company that is authorize d by BKI to do this work. Scheduled Maintenance Use the following table to help manage[...]

  • Page 27

    Automatic Lift Fryer Maintenance 25 Filtering Procedure Breaded foods require frequent filtering. An excess a m ount of breading left in the fryer pot will redu ce the life of the shortening. We recommend the sho rtenin g be filtered after every three frying cycle loads. If the shortening starts to show sign s of foam ing or has a bad taste, do not[...]

  • Page 28

    Automatic Lift Fryer Maintenance 26 To refill the pot through the rin se hose, use the steps below: • Make certain that the rinse hose is connected to rinse hose conne ctor. • Holding the hose by the handle, place hose n ozzle inside the pot. • Position the FILL lever in the THRU HOSE position. • Position the FILTER/OFF/FRY switch t o FILTE[...]

  • Page 29

    Automatic Lift Fryer Maintenance 27 10. Before draining the cleaning solution , remove the filter bag, screen and pipe conne ctions from the filter vat. This must be done before draining the cleanin g soluti on. NEVER pump water or detergent through t he filter system. 11. After 15 minutes, slowly open the drain valve. Dr ain the solution into the [...]

  • Page 30

    Automatic Lift Fryer Maintenance 28 Filter Pad Replacement The filter pad must be replaced daily. If the shortening has a milky color when it is pumped into the pot, the filter pad should be replaced immediately. If the filter pad is not properly closed, breading crumbs will get through the pad opening and clog the pump. Ensure tha t the filter pad[...]

  • Page 31

    Automatic Lift Fryer 29 Troubleshooting Refer to the table below for troubl eshoot ing information. Problem Cause Possible Solution Shortening Heating Too Slowly Low voltage or improper voltage Contact an authorized BKI service agent for corrective action. Bad thermostat or loose wires Contact an authorized BKI service agent for corrective action. [...]

  • Page 32

    Automatic Lift Fryer Replacement Parts 30 Replacement Part s Use the information in this section to identify repl acement parts. To order repla ceme nt part s, call your local BKI sales and service representat ive. Before calli ng, please note the serial number, model numbe r and voltage on the rating tag affixed to the unit. Assemblies Description[...]

  • Page 33

    Automatic Lift Fryer Replacement Parts 31 Figure 3. Drain Valve & Plugs (SB1999S) Table 3. Drain Valve & Plugs (SB1999S) Parts ITEM # PART # QTY DESCRIPTION 1 MB19101000 1 DRAIN VALVE REPLACEMENT 2 FT0243 2 PLUG, 3/8" SQ HEAD PIPE[...]

  • Page 34

    Automatic Lift Fryer Replacement Parts 32 Figure 4. Door Assembly (SB1289) Table 4. Door Assembly (SB1289) Parts ITEM # PART # QTY DESCRIPTION 1 F0083 2 THR EAD I NSER T 10- 24 STEEL 2 H0010 1 HINGE, LH PIN HALF 3 N0165 1 DECAL, NOTICE LOST MANUAL 4 N0175 1 DECAL, SLIPPING ADMONITIONS 5 N0176 1 DECAL, INSTR & SAFETY MANUAL 6 N0527 1 DECAL, SAFE[...]

  • Page 35

    Automatic Lift Fryer Replacement Parts 33 Figure 5. Drain/Motor/Piping Assembly[...]

  • Page 36

    Automatic Lift Fryer Replacement Parts 34 Table 5. Drain/Motor/Piping Assembly Parts ITEM # PART # QTY DESCRIPTION 1 D0060 1 VALVE, DRAIN SS BALL&PLT.CAR.STEM 2 FT0044 1 ELL, STREET 3/8 90 DEG BLACK 3 FT0412 2 NIPPLE, 3/8 NPT X 1 1/2 SCH 40 4 SB1314 1 BALL VALVE ASSY, FRYERS 5 FT0538 1 TEE, 1/2 X 1/2 X 3/8 BLK 6 FT0507 1 CONNECTOR, MALE 10FBU-S[...]

  • Page 37

    Automatic Lift Fryer Replacement Parts 35 Figure 6. Control Panel ALF-F[...]

  • Page 38

    Automatic Lift Fryer Replacement Parts 36 Table 6. Control Panel ALF-F Parts ITEM # PART # QTY DESCRIPTION 1 K0040 1 KNOB, S/S STRAT T0075 2 T0075 1 THERMOSTAT, SOLID STATE FRYER 3 PL0004 1 PILOT LIGHT, ROUND 250V 4 R0134 R0134 4 3 RELAY, MERCURY MDI 60NO220A (AN15 210 700) RELAY, MERCURY MDI 60NO220A (AN15210 600) 5 R0150 R0148 1 1 RELAY, 4 POLE 2[...]

  • Page 39

    Automatic Lift Fryer Replacement Parts 37 Figure 7. Control Panel ALF-FC[...]

  • Page 40

    Automatic Lift Fryer Replacement Parts 38 Table 7. Control Panel ALF-FC Parts ITEM # PART # QTY DESCRIPTION 1 CP0039 1 CONTROLLER, VFD LESS HARNESS 2 R0134 R0134 4 3 RELAY, MERCURY MDI 60NO220A (A N15210900) RELAY, MERCURY MDI 60NO220A (AN15210 800) 3 R0150 R0148 1 1 RELAY, 4 POLE 208-240 60 HZ (A N15210900) RELAY, 3 POLE 42CF35AG (AN1521 08 00) 4 [...]

  • Page 41

    Automatic Lift Fryer Replacement Parts 39 Figure 8. Oil Vat Assembly (AN86202800)[...]

  • Page 42

    Automatic Lift Fryer Replacement Parts 40 Table 8. Oil Vat Assembly (AN86202800) Part s ITEM # PART # QTY DESCRIPTION 1 SB1991 1 QUIK DISCONNECT BRACKET WELD MENT 2 O0013 1 O-RING, FLUOROCA RBON V680-70 3 WB86202700 1 FILTER TUBING/DIS CONN ALF LGF LPF 4 SB7659 1 FILTER SCREEN FITTING SPOTWELD 5 FS0003 1 FILTER SCREEN, TOP 6 FS0002 1 FILTER SCREEN [...]

  • Page 43

    Automatic Lift Fryer Replacement Parts 41 Figure 9. Quick Disconne ct Assemb ly Table 9. Quick Disconn ect Assembl y Parts ITEM # PART # QTY DESCRIPTION AB86200700 1 B0996 1 BALL, 11/16" STEEL BEARING 2 FT0429 1 QUICK DISCONNECT, PUMP SIDE 3 FT0500 1 QUICK DISCONNECT, VAT SIDE 4 FT0536 1 COUPLING, 5/8 45¦ FLARE TO 5 O0013 2 O-RING, FLUOROCA R[...]

  • Page 44

    Automatic Lift Fryer Replacement Parts 42 Figure 10. Components 1 2 3 4 5 6 7 8 9 10 11 12[...]

  • Page 45

    Automatic Lift Fryer Replacement Parts 43 Accessories Description Accessory # Figure # Item # BASKET, ALF USES LIFT HANDLE - option B0115B Figure 11 1 HANDLE, TEE STYLE LIFT H0151 Figure 11 2 BRUSH, DRAIN (LONG WHITE ) B0075 Figure 11 3 BRUSH, L TIPPED 40152 B0063 Figure 11 4 BRUSH, POT SCRUBBER, WHITE B0049 Figure 11 5 FILTER HOSE, FEMALE SOCKET -[...]

  • Page 46

    Automatic Lift Fryer Replacement Parts 44 Figure 12. Storage Cover Assem bly (Optional) Table 10. Storage Cover Assem bly Part s ITEM # PART # QTY DESCRIPTION 1 ALFA123 1 HANGER, FRY POT COVER 2 SCR136 1 SCREW, 10-24 X 3/8 SLTD TRUSS 3 N0358 1 DECAL, BLF COVER CAUTION 4 K0044 1 KNOB, LARGE COVER, #3200 5 ALFA122 1 COVER, STORAGE ALF 6 N0162 1 DECAL[...]

  • Page 47

    Automatic Lift Fryer Wiring Diagrams 45 Wiring Diagrams Refer to the table below to find the wirin g diagram a s sociated with your unit. Wiring Diagram Diagram # Figure # Page # ALF-F 208V/240V, 3 Phase SB15291100 Figure 13 46 ALF-F 208V/240V, 1/3 Phase SB15291200 Figure 14 47 ALF-FC 208V/240V, 1/3 Phase SB15290400 Figure 15 48 ALF-FC 208V/240V, 3[...]

  • Page 48

    Automatic Lift Fryer Wiring Diagrams 46 Figure 13. ALF-F 208V 3 Phase or ALF-F 240V 3 Phase M[...]

  • Page 49

    Automatic Lift Fryer Wiring Diagrams 47 Figure 14. ALF-F 208V/240V, 1/3 Phase M[...]

  • Page 50

    Automatic Lift Fryer Wiring Diagrams 48 Figure 15. ALF-FC 208V 1/3 Phase or ALF-F C 240V 1/3 Phase (Sheet 1 of 3)[...]

  • Page 51

    Automatic Lift Fryer Wiring Diagrams 49 Figure 15. ALF-FC 208V 1/3 Phase or ALF-F C 240V 1/3 Phase (Sheet 2 of 3)[...]

  • Page 52

    Automatic Lift Fryer Wiring Diagrams 50 Figure 15. ALF-FC 208V 1/3 Phase or ALF-F C 240V 1/3 Phase (Sheet 3 of 3)[...]

  • Page 53

    Automatic Lift Fryer Wiring Diagrams 51 Figure 16. ALF-FC 208V/240V/3 Phase (sh eet 1 of 3)[...]

  • Page 54

    Automatic Lift Fryer Wiring Diagrams 52 Figure 16. ALF-FC 208V/240V/3 Phase (sh eet 2 of 3)[...]

  • Page 55

    Automatic Lift Fryer Wiring Diagrams 53 Figure 16. ALF-FC 208V/240V/3 Phase (sh eet 3 of 3)[...]

  • Page 56

    Automatic Lift Fryer Notes 54 Notes[...]

  • Page 57

    Automatic Lift Fryer 55[...]

  • Page 58

    Automatic Lift Fryer 56[...]

  • Page 59

    Automatic Lift Fryer 57[...]

  • Page 60

    P.O. Box 80400, Simpsonvill e, S.C. 29680-0400, USA http://www.bkideas.co m Made and printed in t he U.S.A LI0228/0808[...]