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Table of contents for the manual
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Page 1
Convection Heated Holding Cabinet s 1 OPERA TION & MAINTENANCE MANUAL Phone: +1 Fax: +1 (214) 565-0976 T oll Free: +1 (800) 441-1601 Website: www .BevLes.com E-mail: sales@BevLes.com (214) 421-7366 BevLes 729 Third Avenue Dallas, TX 75226 Innovative Foodservice Equipment Custom Designed for Performance, Service and V alue. CA34-CV9 CA43-CV7 or [...]
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Page 2
W ARRANTY GETTING ST ARTED OPERA TION CARE OF YOUR UNIT TROUBLESHOOTING MAINTENANCE REPLACEMENT P ARTS WIRING DIAGRAMS 3 4 INTRODUCTION 4 MODELS 4 UNP ACKING 4 SETTING-UP 5 CLEANING . 5 6 OPERA TING CONTROLS AND COMPONENTS 6 OPERA TIONAL PROCEDURES 6 7 ASSIST ANCE 7 SAFETY AND HEAL TH 7 CLEANING 7 MODEL SPECIFICA TIONS 7 7 TROUBLESHOOTING 7 TROUBLE[...]
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Page 3
4/02 BEVLES COMP ANY LIMITED W ARRANTY 729 Third A venue * Dallas, TX 75226 Phone: +1 (214) 421-7366 Fax: +1 (214) 565-0976 1/05 1. W ARRANTY[...]
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Page 4
2. GETTING ST ARTED 2-1 INTRODUCTION **NOTE: "NOTE" "W ARNING” 2-2 MODELS 2-3 UNP ACKING **NOTE: W ARNING: NOTE: BEVLES Heated Holding Cabinets are quality built equipment designed to hold prep ared foods at a safe temperature (no less than 140°), with or without humidity . These cabinets have a wide range of applications for both[...]
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Page 5
2-4 SETTING-UP **W ARNING: Locate your holding cabinet in an area where the doors can be opened without impeding your operation and where loading and unloading product will be easy . A clearance of at least four (4) inches is required between the top of full size units (models beginning with CA70) and any other equipment or surfaces to allow air to[...]
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Page 6
Figure 5 10. Clean all pieces thoroughly and carefully with soapy water and soft cloths. Neveruse steelwool orcaustic cleaningcompounds. Avoid splashing water or any other liquid into the heating module to prevent possible damage to electrical components. **NOTE: **CAUTION: Reassembly S teps: 1. Replace door latches ): 1a. Wrap the flat met al latc[...]
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Page 7
4. CARE OF YOUR UNIT As with any piece of quality equipment, your BEVLES Heated Holding Cabinet requires regular care and maintenance. The most vit al procedure is the regular and thorough cleaning of the entire unit. For your assistance, we have included the following sections in this manual: 2-4 Setting Up 5 T roubleshooting 7-6 Parts List 2-5 Cl[...]
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Page 8
4. If you are unable to locate the problem in the table or if the solutions listed don't work, please call the BEVLES manufacturing facilities for assistance at (800) 441-1601. Y ou will need to provide the factory personnel with the following information: 1. The product model and serial numbers. 2. The specific nature of the problem. In some [...]
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Page 9
Figure 8 Figure 9 Figure 10 6. MAINTENANCE **CAUTION: All maintenance on BEVLES Heating Holding Cabinets should be performed by trained personnel using only quality BEVLES part s. 6-1a. Removing the top mounted heating module. Required: No tools required 1. Unplug unit from power source. 2. Open top front door and remove water pan and baf fles. 3. [...]
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Page 10
5. Feed the wires of the replacement indicator lamp module through the opening and snap the new indicator lamp module into place. 6. Reconnect wiring with each of the two new wires going to a different wire nut (it doesn't matter how you match the new module wires). Re-tape over wire nut s and wires. ** Be sure to correctly match the other wir[...]
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Page 11
Figure 19 Figure 16 Figure 17 Figure 18 6.1f. Replacing the thermometer . **NOTE: 6-1g. Replacing the power cord for a CA70 unit. Required: Crescent or standard 3/4" wrench 1. Remove front panel as found in section 6-1b. 2. Use a crescent or standard 3/4" wrench to loosen the thermometer mounting nut that holds the thermometer in place on[...]
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Page 12
6-1h. Replacing the power cord for a CA43. Required: Medium (6”) phillips screwdriver , Medium (6") flathead screwdriver , Wiring markers (color or number codes), Electrical tape , Wiring diagram for CA43(see step 10) 1. Remove the back p anel of the module by removing the five phillips head screws and gently lif ting out the back panel. Lay[...]
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Page 13
Figure 24 Figure 25 Figure 26 Diagram 3 Figure 27 Figure 28 Figure 29 Figure 30 6-1i. Replacing the thermost at for a CA70. Required: Small flathead screwdriver , Medium (6") flathead screwdriver , Medium (6") phillips screwdriver , Wiring markers (color or number codes), Electrical tape, Wiring diagram for thermost at (see step 9) 1. Rem[...]
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Page 14
Figure 31 Figure 32 7. Pull the copper thermostat probe and tubing from the fan blower motor assembly area through the opening to the front cover (it may be necessary to feed the probe, into the bottom of the assembly area under the fan blower to achieve the correct angle). (Fig. 31) DO NOT bend or kink the copper tubing when replacing the thermost[...]
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Page 15
Diagram 5 Figure 39 Figure 38 Figure 37 Figure 36 Figure 35 8. Remove the two screws and nuts securing the clips that att ach the copper thermostat probe to the motor bracket. Use a medium flathead screwdriver . (Fig. 38) 9. Pull copper probe and tubing from fan blower motor area through the opening to the front panel. DO NOT bend or kink the coppe[...]
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Page 16
Figure 43 Figure 44 Figure 45 Figure 42 Figure 41 Figure 40 6-1k. Replacing the fan blower motor assembly . **NOTE: **NOTE: **NOTE: Required: Medium (6") flathead screwdriver , Medium (6”) phillips screwdriver , Crescent or standard wrench, Wiring markers (color or number codes), Electrical tape 1. Remove top mounted heating module as found [...]
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Page 17
12. For CA70 unit s, secure fan blower motor bracket with the four phillips screws. Reatt ach thermostat probe clips with two flathead screws. DO NOT kink or bend the copper probe or tubing. 13. For CA43 units, reatt ach thermostat probe clips with two flathead screws. DO NOT kink or bend the copper probe or tubing. Secure fan blower motor bracket [...]
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Page 18
6-1m. Replacing the High-temperature safety thermost at. 6-1 n. Replacing the top mounted heating module seal (gasket). **NOTE: 6.1o. Replacing the fan blower cooling fan for CA43 unit s. Required: Medium (6”) flathead screwdriver , Medium (6") phillips screwdriver , Crescent wrench 1. Remove top mounted heating module as found in section 6-[...]
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Page 19
7. REPLACEMENT P ARTS Use only BEVLES replacement part s in repairing your unit. This assures you of continued high quality performance. T o determine the parts you need: 1. Use the drawings found in section 7-5 and refer to the parts list in section 7-6 to determine the BEVLES part numbers you need. 2. Note the model number , serial number and the[...]
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Page 20
7-5a. Heating Module for CA70 Models 1 1A 1B 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 22A 23 24 25 26 27 28 28A 29 30 31 32 33 34 34A Heating Module Heating Module, MP Heating Module, HW Front Control Panel Front Control Panel, MP Sheet Metal Screw , #10 x ½ s/s phillips Flat W asher , AN960-ClOL sls Thermometer , 6" 50-250°F T[...]
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Page 21
CA43 MODELS 7-5c. Heating Module for CA43 Models Drawing Reference Number Description 1 1A 1B 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22A 23 24 25 26 27 28 28A 29 30 31 32 33 34 34A 35 36 37 37A 38 Heating Module Heating Module, MP Heating Module, HW Front Control Panel Front Control Panel, MP Sheet Metal Screw , #10 x 1/2" S[...]
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Page 22
7-5a. EXPLODED VIEW - HEA TING MODULE FOR CA70 MODELS 28 28A 29 31 32 1 1A 1B 17 16 13 7 6 2 2A 8 5 12 9 11 3 4 14 10 27 18 15 33 34 34A 20 21 24 22 22A 25 23 26 30[...]
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Page 23
40 14A 24A 24 26 28 29 31 32 25A 35 39 38 1 1A 1B 37 22 21 17 33 19 20 23A 23 3A 3 36 34 18 14 15A 15 16 4 4A 12 13 10 25 30 8 9 5 5A 6 7 11 27 2A 2 7-5b. EXPLODED VIEW - CABINET ASSEMBL Y FOR CA70 MODELS[...]
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Page 24
7-5c. EXPLODED VIEW - HEA TING MODULE FOR CA43 MODELS 28A 29 28 34 34A 31 32 30 1 1A 16 19 13 7 6 2 2A 8 5 3 4 9 10 11 12 14 20 37 37A 38 21 33 24 22 22A 25 23 26 1B 15 27 18 17[...]
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Page 25
7-5d. EXPLODED VIEW - CABINET ASSEMBL Y FOR CA43 MODELS 1 1A 1B 19 20 22 21 17 33 6 6 7 3 3A 34 36 35 37 10 12 13 24A 24 23 23A 9 11 26 27 25 25A 30 31 32 28 29 8 2 2A 5 5A[...]
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Page 26
7-6 P ARTS LIST CA43-CV7 CV7HW CV13 CV13HW CVMP6 CVMP7 7-6i. Heating Module 7-6j. Heating Module Control Panel 7-6k. Heating Module Blower Motor 7-6I. Heating Module Heating Element 7-6m. Cabinet 7-6n. Cabinet Interior 7-6o. Cabinet Front Door 7-6p. Cabinet Rear Door Model Number List Number CA70-CV16 CV16HW CV32 CV32HW CVMP12 CVMP15 7-6a. Heating [...]
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Page 27
1 1A 1B 2 2A 3 3A 4 4A 5 5A 6 7 8 9 10 11 12 13 14 14A 15 15A 16 17 18 19 20 21 22 23 23A 24 24A 25 25A 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 20024 20128 20136 20028 20030 20032 20108 20036 201 12 20040 201 16 50132 50140 50736 70073 50392 50400 50720 83044 83096 83098 40916 40918 70280 20044 20048 83008 70257 83100 41040 83120 84024 50744 5[...]
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Page 28
1 1A 1B 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22A 23 24 25 26 27 28 28A 29 30 31 32 33 34 34A 35 36 37 37A 38 20068 20132 20140 41060 41 152 70169 70104 82128 50468 70288 821 16 82132 70212 82136 70284 831 12 82082 82024 70173 70144 70141 41 144 41 148 41052 82124 82296 41044 41048 83104 70189 70292 82076 82068 83108 82108 70212[...]
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Page 29
1 1A 1B 2 2A 3 3A 5 5A 6 7 8 9 10 11 12 13 17 19 20 21 22 23 23A 24 24A 25 25A 26 27 28 29 30 31 32 33 34 35 36 37 20068 20132 20140 20072 20074 20076 20124 20080 20082 50132 50140 50736 70073 50392 50400 50720 83044 20084 83008 70257 83100 41041 83180 84028 50744 50818 50744 50818 50810 70276 80036 80040 70068 70040 70324 20086 20162 30028 20160 5[...]
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Page 30
Notes: IMPORT ANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment. For W ARRANTY SER VICE and/or P ARTS, this information is required.[...]
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Page 31
Notes:[...]
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Page 32
Phone: +1 Fax: +1 (214) 565-0976 T oll Free: +1 (800) 441-1601 Website: www .BevLes.com E-mail: sales@BevLes.com (214) 421-7366 BevLes 729 Third Avenue Dallas, TX 75226 Innovative Foodservice Equipment Custom Designed for Performance, Service and V alue.[...]