Baldor ISO9001 manual

PRESENTS YOUR OPERATORS MANUAL BALDOR GENERATORS 3815 OREGON STREET OSHK OSH, WI 54902 PHONE: 920-236-4200 FAX: 920-236-4219 FORM#: S-PSG-002-91 REV ISED: 2/25/02 C:ISO9001FORMSS-PSG-00291.MSW EFFECTIVE: 5/ 3/01 STANDBY PERMANENT MOUNT SERIES GENERATOR[...]

FORWARD This manual contains the information you need to safely and efficiently operate your generator set. During the preparation of this manual every effort was made to ensure the accuracy of its contents. Never operate this generator set without first carefully reading this manual and observing all the safety warnings it presents. While safety i[...]

Ƈ Place protective covers and guards over the rotating parts, if rotating parts such as the drive shaft, pulley, belt, etc. are left exposed, they are potentially hazardous. Ƈ When cleaning, repairing o r inspecting, make sure all moving parts have stopped. Ƈ Prior to working on the generato r set, disconnect the spark plug and battery to preven[...]

Ƈ Never permit anyone to operate the gen erator set without prope r instructions. Ƈ Never allow children to ope rate the generator set. Ƈ Children and pets must be kept away from the area of operation due to the possi bility of burns from hot engine component s or injury from any equipment the generato r set is powering. Ƈ Always wear eye prote[...]

Ƈ Always treat the electrical circuits as if they were energized. Ƈ Disconnect all leads pl ugged into the unit Prior to working on it. Ƈ Have the electrical circuits servi ced only by qualified technicians. Ƈ Inspect wiring frequently and repla ce frayed, broken or poor leads. Ƈ Do not connect this unit to any building's electrical syste[...]

ż ż ż ż FOR GASOLINE OR DIESEL POWERED GENERATOR SETS ż ż ż ż Ƈ Check all fuel supply piping and their connections on a monthly basi s for fuel leaks. Ƈ Use only approved piping and compo nentry in your fuel supply system. Ƈ A professional, experienced techni cian should only install the fuel supply system. Ƈ Do not run the fuel line up[...]

STANDBY PERMANENT- MOUNT SERIES GENERATOR Table of Contents ITEM PAGE VOLTAGE RATINGS: This informational page de scribes features and specification s for all Standby Permanent- Mount Series Units. 1 ELECTRICAL CONNECTI ON INFORMATIO N: This information explains how to interfa ce your generator with the AC loads and other standa rd and optional acc[...]

Baldor Generator Features ■ Baldor generators are manuf actured in a certified ISO9001 f acility located in Oshkosh, Wisconsin. ■ Every generator is design, prototype, and production tested ■ Brushless synchronous four-pole alternator ■ Industrial grade e xhaust silencer ■ Engine bloc k heater ■ Baldor gensets attain one step load accep[...]

Engine Specifications Engine Data Manuf acturer P er kins Model 3.1524 Cylinders 3 in-line Cycle 4-stroke Induction system Natural Displacement, L (cu. in.) 2.5 (152 cu. in.) Bore and Stroke 91.4 x 127.0 Compression Ratio 16.5:1 Lubrication capacity 6.17 Quarts Cooling capacity (incl. radiator) 11.85 Quarts Weight without fuel - Net 685 Weight with[...]

Baldor Generator Features ■ Baldor generators are manuf actured in a cer tified ISO 9001 f acility located in Oshkosh, Wisconsin ■ Every generator is design, prototype, and production tested ■ Brushless synchronous four-pole alternator ■ Industrial-grade e xhaust silencer ■ Engine bloc k heater ■ Baldor gensets attain one step load acce[...]

Engine Specifications Engine Data Manuf acturer P er kins Model 1004-40T Cylinders 4 in-line Cycle 4-stroke Induction system T urbocharged Displacement, L (cu. in.) 3.99 (243.5 cu. in.) Bore and Stroke 100.0 MM x 127.0 MM 3.94 x 5 Compression Ratio 17.25:1 Lubrication capacity 8.4 liters (9 qts.) Cooling capacity (incl. radiator) 18.8 liters (23.4 [...]

Baldor Generator Features ■ Baldor generators are manuf actured in a cer tified ISO 9001 f acility located in Oshkosh, Wisconsin ■ Every generator is design, prototype, and production tested ■ Brushless synchronous four-pole alternator ■ Industrial-grade e xhaust silencer ■ Engine bloc k heater ■ Baldor gensets attain one step load acce[...]

Engine Specifications Engine Data Manuf acturer P er kins Model 1004-40T Cylinders 4 in-line Cycle 4-stroke Induction system T urbocharged Displacement, L (cu. in.) 3.99 (243.5 cu. in.) Bore and Stroke 100.0 MM x 127.0 MM 3.94 x 5 Compression Ratio 17.25:1 Lubrication capacity 8.4 liters (9 qts.) Cooling capacity (incl. radiator) 18.8 liters (23.4 [...]

Baldor Generator Features ■ Baldor generators are manuf actured in a cer tified ISO9001 f acility located in Oshkosh, Wisconsin. ■ Every generator is design, prototype, and production tested ■ Brushless synchronous four-pole alternator ■ Industrial grade e xhaust silencer ■ Engine bloc k heater ■ Baldor gensets attain one step load acce[...]

Engine Specifications Engine Data Manuf acturer P er kins Model 1004-40TW Cylinders 4 in-line Cycle 4-stroke Induction system T urbocharged Displacement, L (cu. in.) 3.99 (243.5 cu. in.) Bore and Stroke 100.0 MM x 127.0 MM 3.94 x 5 Compression Ratio 17.3:1 Lubrication capacity 8.5 liters (9 qts.) Cooling capacity (inc. radiator) 22.2 liters (23.4 q[...]

Baldor Generator Features ■ Baldor generators are manuf actured in a cer tified ISO9001 f acility located in Oshkosh, Wisconsin. ■ Every generator is design, prototype, and production tested Brushless synchronous four-pole alternator Industrial grade e xhaust silencer Engine bloc k heater Baldor gensets attain one step load acceptance of namepl[...]

Engine Specifications Engine Data Manuf acturer P er kins Model 1006-6T Cylinders 6 in-line Cycle 4-stroke Induction system T urbocharged Displacement, L (cu. in.) 5.99 (365.0 cu. in.) Bore and Stroke 100.0 MM x 127.0 MM 3.94 x 5.0 Compression Ratio 17.3:1 Lubrication capacity 16.1 liters (17.0 qts.) Cooling capacity (inc. radiator) 27.7 liters (29[...]

Baldor Generator Features ■ Baldor generators are manuf actured in a cer tified ISO9001 f acility located in Oshkosh, Wisconsin ■ Every generator is design, prototype, and production tested ■ Brushless synchronous four-pole alternator ■ Industrial grade e xhaust silencer ■ Engine bloc k heater ■ Baldor gensets attain one step load accep[...]

Engine Specifications Engine Data Manuf acturer P er kins Model 1006-6T A Cylinders 6 in-line Cycle 4-stroke Induction system T urbocharged - aftercooled Displacement, L (cu. in.) 5.99 (365.0 cu. in.) Bore and Stroke 100.0 MM x 127.0 MM 3.94 x 5.0 Compression Ratio 17.3:1 Lubrication capacity 19.0 liters (20.0 qts.) Cooling capacity (inc. radiator)[...]

STANDBY PERMANENT - MOUNT SERIES GENERATOR ELECTRICAL CONNECTION INFORMATION High voltage may be present at receptacles and load studs while engine is operating - DANGER of electrical shock is present. Use extreme care. Voltage is present at the 120V/15 Amp convenience receptacle only when generator is operating. When configured for 277/480 main ou[...]

CONNECTION INFORMATION Your new Pow'R Gard Generator has all interconnecting wiring terminated at a junction box. All wiring will be clearly labeled as being load, remote start contacts and AC input terminals and are to be connected as described below. LOAD - These connections are rated and sized according to the KW of the generator. Proper le[...]

STANDBY PERMANENT MOUNT SERIES GENERATOR GENERATOR MOUNTING REQUIREMENTS The generator set must be secured to a solid surface, which is non-combustible. A co ncrete floor is typical of this application. Wood floors should be prepared in accordance with lo cal and state requirements for the load, heat and fluids that will be encountered with operati[...]

ENGINE COOLING AIR The air, which will cool the engine, must be brought in from outside the building. A forced airflow of sufficient Cubic Feet per Minute (CFM) will prevent the incoming cooling air from mixing with the air inside the building and eventually overheating and damaging the engine. To do t his requires that an exhaust fan of sufficient[...]

When discharging the heated cooling air or the hot exhaust gases out through the side of the building or compartment please contact your local building inspector to find out what is necessary for your application to prevent a fire from occurring. You must clean and inspect both the exhaust fan and its louvers along with the building's cooling [...]

If you are using a remote muffler it should be mounted as close to the engine as possi ble, since it will clog with carbon if it's operating temperature is too low. If you are using a remote muffler a flexible coupling of 12" or more must be installed between the exhaust line and the manifold to absorb the engine's vibration. However[...]

When discharging the heated cooling air or the hot exhaust gases out through the side of the building please contact your local building inspector to find out what is necessary for your application to meet local building code requirements. Keep all fuel and its associated piping away from all components of the engine exhaust system. Once the exhaus[...]

BUILDING VENTILATION As hot air rises you must provide some type of power ventilation at the highest possible point of the building to permit the accumulating hot air to escape. This will help to p revent engine damage and it will help to eliminate hot restart problems. An electric powered exhaust fan of sufficient size will satisfy this requiremen[...]

EXHAUST REQUIREMENTS While it is important to supply the proper amount of clean air to the cylinder, it is equally important to discharge the gases of combustion. If these ga ses remain in the cylinder, the next cycle cannot burn the fuel completely. This condition results from excessive backpressure that is caused by any one or combination of thes[...]

FIGURE 6-2: DOUBLE THIMBLE - WALL OUTLET DETAILS EXHAUST PIPING THRU WALLS AND ROOFS Always check local and state laws pertaining to hot gas pipes before making plans for running exhaust piping thru walls or roofs. If the exhaust pipe must pass thru combustible walls or roofs, use an exhaust thimble to prevent exhaust pipe heat from being transmitt[...]

FIGURE 6-3 — DOUBLE THIMBLE - ROOF OUTLET DETAILS a rain shield must be included above the thimble as shown in Figure 6-3. The rain cap as shown on the end of the exhaust pipe is recommended only in areas not subject to freezing temperatures. In an area where freezing is common, extend the exhaust piping well beyond the roof and use a gradual “[...]

CONTROL PANEL OPERATION AND FUNCTION A. MASTER CONTROL SWITCH - This switch controls the starting an d stopping of the engine via t he engine control logi c circuitry. With this switch in the “Manual” mode, the engi ne will start and run immediately after a 10 - 20 second time delay. CAUTION: Please note that once the engine has been told to st[...]

The Hour Meter accumulates and dis plays the total running ti me of the generator set. E. VOLTAGE ADJUST - The rheostat allows the user to “fi ne tune” the generator set’s voltag e output. It is normally used to adjust ou tput voltage after switching the output of th e generator set to a dif ferent voltage. F. METERS - These meters monitor an[...]

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OPERATION - PRE-START PROCEDURE 1. Fill system fuel tank with clean, fresh diesel fuel. Wipe up any and all fuel spillage 2. Fill Engine crankcase to full mark with clean, fresh lubricating oil per attached engine operating guide. 3. Radiator Coolant should be checked at the beginning of each day and filled in compliance with the engine manufacture[...]

OPERATION The Prime mover utilized in this power gene rating system is controlled via an engine control module. Starting is accomplished b y commanding the control to "start" the engine. This comman d can be given by a number of controls; The operator control mounted on the front panel. The remote controls via the transfer swi tch or remo[...]

3. Overspeed Adjustment (OS) - Over Frequ ency Overspeed protection is provided by a frequency sensing n etwork within the controller. The trip point of the frequency network is adju stable via a rheostat located on the top of the controller at the right hand side. Clockwise (CW) rotation increa ses the trip frequency and, thereby, rai ses the shut[...]

TROUBLESHOOTING - GENERATOR As with any machine, trouble may develop in electrical generators. It may be due to long service or neglect of regular maintenance. Servicing, and checking. Should trouble develop, the following instruct ions will be helpful in tracing the cause and making repairs. SPEED DEVITIONS: The generator speed should be maintaine[...]

LOW VOLTAGE (Continued) CAUSE CHECK AND REMEDY High resistance connections- Make better connection electrically and Connections will be warm or hot mechanically. Shorted field. Test field coils for possible short by checking resistance with an ohmmeter or resistance bridge. Return rotor assembly to factory for repair if alternator field coils are s[...]

OVERHEATING (continued) CAUSE CHECK AND REMEDY High room temperature. Improve ventilation. Insufficient circulation. Provide cross-ventilation. Low power factory. Reduce inductive loads or install po wer factor improvement capacitors. Unbalanced load The load on each leg should be as evenly balanced as possible and should not exceed the rated curre[...]

TROUBLESHOOTING - ENGINE CODE LIST OF POSSIBLE CAUSES 1. Battery capacity low. 33. Piston rings not free or are worn or broken. 2. Bad electrical connections. 34. Valve stems and/or guide worn. 3. Fault in starter motor. 35.West type air cleaner too full or wrong oil used. 4. Fault in starter motor. 36. Crankshaft bearings worn or damaged.. 5. Wron[...]

LIMITED WARRANTY Unless otherwise provided, Baldor generators are warranted against defects in Baldor workmanship and materials for a period of time as set forth in the Warranty Period chart on the following page. All warranty claims must be subm itted to a Baldor Generator repair facility prior to the expiration of the warranty period. Baldor Gene[...]

WARRANTY PERIOD Generator Series Labor* Parts Portable Products (Premier, PowerChief, DG Series, K Series) 1 Year 3 Years Towable Products (TS) 1 Year or 3,000 Hours Whichever comes first 3 Years or 3,000 Hours Whichever comes first 3600 RPM Standby Systems (Some AE Models) 1 Year or 1,000 Hours Whichever comes first 3 Years or 1,000 Hours Whicheve[...]

Limitations: Baldor Generators is not responsible for the repair of generators requi red because of normal wear, accident, misuse, abuse, improper installation, lack of maintenance, unauthorized modifications or im proper storage. Normal Wear: This warranty will not cover rep air where norm al use has exhausted the life of a part or generator. It s[...]

For Standby, Automatic Emergency And Prime Power Generators It is required that both sides of this form be filled out completely, signed where indicated and returned to Baldor Generators within 30 days of initial Start-up and test. It is your responsibility to insure that copies are distributed to: Factory Distributor Customer DISTRIBUTOR INFORMATI[...]

Pre Start-Up Check List Start-Up Procedure No Freight Damage (Components Tight, Straight, Etc.). Check That All Applicable Warning De cals Are In Their Proper Place And Are Legible. Proper Belt Alignment And Tensions. The ATS Engine Start Wires and other DC Wires, if Any, Must be Properly Connected. Flex Fuel Lines Installed Between Engine And Tank[...]

3518 Oregon Street Oshkosh WI 54902 Phone: 920-239-4200 Fax: 920-236-4219 Baldor Generators firmly believes proper installation along with proper maintenance are critical factors in assuring proper, depend able, safe and lon g term operation. The checklist was developed for making sur e your installation is cor rect to help achieve these goals. If [...]

CALIFORNIA PROPOSITION 65 WARNING Engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, and other reproductive harm. CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some constituents are known to the state of California to cause cancer, birth defects, and other reproductive [...]

Service is just a phone call away: 800-872-7697 www.baldor.com/products/generators.asp 3815 Oregon Street Oshkosh WI 54902 Phone: (920) 236-4200 Fax: (920) 236-4219[...]