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Baldor MN754 manual

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Table of contents for the manual

  • Page 1

    High Resolution Analog Input / Output Expansion Board Catalog No. EXBHH005A01 2/06 MN754 Installation and Operating Manual[...]

  • Page 2

    Any trademarks used in this manual are the property of their respective owners.[...]

  • Page 3

    T able of Contents T able of Contents i Section 1 General Information 1‐1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction 1‐1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Limited W arranty 1‐2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Notice 1‐3 . . . . . . . .[...]

  • Page 4

    ii T able of Contents[...]

  • Page 5

    Section 1 General Information General Information 1‐1 Introduction The Baldor controls represent the latest technology in microprocessor based motor controls. In addition to the user programmable parameters available in every control, many different expansion boards are available from Baldor to further customize the control to most any applicatio[...]

  • Page 6

    1‐2 General Information Limited W arranty For a period of two (2) years from the date of original purchase, BALDOR will repair or replace without charge controls and accessories which our examination proves to be defective in material or workmanship. This warranty is valid if the unit has not been tampered with by unauthorized persons, misused, a[...]

  • Page 7

    General Information 1‐3 Safety Notice This equipment contains voltages that may be as great as 1000 volts! Electrical shock can cause serious or fatal injury . Only qualified personnel should attempt the start‐up procedure or troubleshoot this equipment. This equipment may be connected to other machines that have rotating parts or parts that ar[...]

  • Page 8

    1‐4 General Information W ARNING: Improper operation of control may cause violent motion of the motor shaft and driven equipment. Be certain that unexpected motor shaft movement will not cause injury to personnel or damage to equipment. Peak torque of several times the rated motor torque can occur during control failure. W ARNING: Motor circuit m[...]

  • Page 9

    Section 2 Expansion Board Description Description 2‐1 Introduction High Resolution Analog Expansion Board Catalog No. EXBHH005AXX. When this board is installed, two high resolution analog inputs are provided in addition to the two standard analog outputs. Features: T wo (2) Analog Inputs T wo (2) Analog Outputs 16 Bit Digital Resolution The Analo[...]

  • Page 10

    2‐2 Description T able 2‐1 Characteristics High Resolution Inputs Number of Inputs Tw o Input Signal Levels +5VDC, +10VDC, 0-20 mA or 4-20mA Maximum Digital Resolution 16 bits High Resolution Outputs Number of Outputs Tw o Output Signal Levels 0-5VDC, +5VDC, 0-10VDC, +10VDC, 0-20 mA or 4-20mA Maximum Digital Resolution 16 bits T able 2‐2 Sign[...]

  • Page 11

    Section 3 Installation Installation 3‐1 Caution: Before you proceed, be sure to read and become familiar with the safety precautions at the beginning of this manual. If you have any questions, seek expert advise before you proceed. Do not proceed if you are unsure of the safety precautions or any procedure. This section describes the expansion bo[...]

  • Page 12

    3‐2 Installation 3. Be sure drive operation is terminated and secured. 4. Remove all power sources from the control. 5. W ait at least 5 minutes for internal capacitors to discharge. 6. Refer to the control manual and remove the enclosure cover . 7. Open the control cover and locate Slots 1 & 2, see Figure 3‐1. Note: Slot 3 is reserved for [...]

  • Page 13

    Installation 3‐3 Jumper Definitions The settings for jumpers J2 to J5 are shown in Figure 3‐2. Figure 3‐2 Jumper and T erminal Locations (T op V iew) 1 Chassis Ground 2 Analog Input 1 (+) 3 Analog Input 1 (-) 4 Analog Input 2 (+) 5 Analog Input 2 (-) 6 Analog Ground 7 Analog Ground 8 Analog 1 Output 9 Analog 2 Output 10 Chassis Ground 1 1 Not[...]

  • Page 14

    3‐4 Installation Figure 3‐3 High Resolution Input Connections Analog to Digital Converter EXBHH005AXX Control Board Micro Processor Analog Input1 Analog Input2 2 3 1 5 4 - + - + T erminal tightening torque is 2 lb‐in (0.24 Nm) maximum. Figure 3‐4 High Resolution Output Connections Digital to Analog Converter EXBHH005AXX Control Board Micro [...]

  • Page 15

    Section 4 Software Setup Setup 4‐1 Overview Programming setup is accomplished using the keypad of the control. General programming steps are defined in the appropriate control manual. T o install the expansion board see Section 3 of this manual. 1. Install EXBHH005 expansion board. If the board is in Slot 1 , the OP1 inputs and outputs are used. [...]

  • Page 16

    4‐2 Setup Hi RES Parameters Level 1, Input Setup Block Parameter P# Adjustable Range Factory User Setting COMMAND SOURCE 1402 3-KEYP AD 4-NETWORK 5- Opt1 Ana In1 6- Opt1 Ana In2 7- Opt2 Ana In1 8- Opt2 Ana In2 9-EXB PULSE FOLL 1 OP1 ANA IN1 TYPE 1451 0-None, 1-(-10V to+10V), 2-(-5V to+5V), 3-(4to20mA), 4-(0to20mA) 1 OP1 ANA IN1 Invert 1452 0-OFF [...]

  • Page 17

    Setup 4‐3 Hi RES Parameters Continued Level 1, Input Setup Block Continued Parameter P# Adjustable Range Factory User Setting OP2 ANA IN1 TYPE 1463 0-None, 1-(-10V to+10V), 2-(-5V to+5V), 3-(4to20mA), 4-(0to20mA) 1 OP2 ANA IN1 Invert 1464 0-OFF , 1-ON 0 OP2 ANA IN1 Gain 1465 0.0% TO 300.0% 100.0 OP2 ANA IN1 Offset 1466 -100.0% TO 100.0% 0.0 OP2 A[...]

  • Page 18

    4‐4 Setup Hi RES Parameters Continued Level 1, Output Setup Block Parameter P# Adjustable Range Factory User Set‐ ting ANA OUT1 Signal 151 1 18-CONTROL TEMP 19-ANALOG INPUT1 20-ANALOG INPUT2 21- OPT1 ANA IN1 22- OPT1 ANA IN2 23- OPT2 ANA IN1 24- OPT2 ANA IN2 29 ANA OUT2 Signal 1514 18-CONTROL TEMP 19-ANALOG INPUT1 20-ANALOG INPUT2 21- OPT1 ANA [...]

  • Page 19

    Setup 4‐5 Hi RES Parameters Continued Level 1, Output Setup Block Continued Parameter P# Adjustable Range Factory User Setting OP1 ANAOUT1 Signal 1552 0-SPEED REF 1-SPEED DEMAND 2-ACC/DEC 3-MOT OR CURRENT 4-MAG CURRENT 5-MAG CURRENT COMMAND 6-LOAD CURRENT 7-LOAD CURRENT COMMAND 8-POWER 9-PH1 CURRENT 10-PH2 CURRENT 1 1-PH3 CURRENT 12-MOT OR VOL T [...]

  • Page 20

    4‐6 Setup Hi RES Parameters Continued Level 1, Output Setup Block Continued Parameter P# Adjustable Range Factory User Set‐ ting OP2 ANAOUT1 T ype 1557 0-(0V to+10V), 1-(0V to+5V), 2-(-10V to+10V), 3-(-5V to+5V), 4-(4to20mA), 5-(0to20mA) 2 OP2 ANAOUT2 T ype 1560 2 OP2 ANAOUT1 Gain 1559 0 ‐ 200.0% 100.0 OP2 ANAOUT2 Gain 1562 100.0[...]

  • Page 21

    Setup 4‐7 Hi RES Parameters Continued Level 1, Output Setup Block Continued Parameter P# Adjustable Range Factory User Setting OP2 ANAOUT1 Signal 1558 0-SPEED REF 1-SPEED DEMAND 2-ACC/DEC 3-MOT OR CURRENT 4-MAG CURRENT 5-MAG CURRENT COMMAND 6-LOAD CURRENT 7-LOAD CURRENT COMMAND 8-POWER 9-PH1 CURRENT 10-PH2 CURRENT 1 1-PH3 CURRENT 12-MOT OR VOL T [...]

  • Page 22

    4‐8 Setup Hi RES Parameters Continued Level 2, Miscellaneous Block Parameter P# Adjustable Range Factory User Setting Filter Source 2310 4-Analog IN2, 5-Opt1 ANA1, 6-Opt1 ANA2, 7-Opt2 ANA1, 8-Opt2 ANA2 0 Level 2, Process Control Block Continued Parameter P# Adjustable Range Factory User Setting Process Feedback 2603 5-Network, 6-Opt1 ANA1, 7-Opt1[...]

  • Page 23

    Section 5 T roubleshooting T roubleshooting 5‐1 Overview The Main Menu “Diagnostic” option is used to view the diagnostic screen. Diagnostic Screen At the keypad, from the Main menu the Diagnostic screens are accessed and the Option Boards display shows what boards are installed and recognized by the software. If the installed board is not di[...]

  • Page 24

    5‐2 T roubleshooting[...]

  • Page 25

    Baldor District Offices[...]

  • Page 26

    E 2005 Baldor Electric Printed in USA 2/06 MN754 BALDOR ELECTRIC COMP ANY World Headquarters P .O. Box 2400 Fort Smith, AR 72901-2400 (479) 646-471 1 Fax (479) 648-5792 www .baldor .com[...]