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Bard FH110D60F manual

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Table of contents for the manual

  • Page 1

    Manual 2100-422M Page 1 of 4 2 FH085D36F FH1 10D48F FH1 10D60F FLF085D36F FLF1 10D48F FLF1 10D60F FLR085D36F FLR1 10D48F FLR1 10D60F FLR140D60F FC085D36F FOR YOUR SAFETY DO NOT ST ORE OR USE GASOLINE OR OTHER FLAMMABLE V APORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. IMPORT ANT NOTICE THIS FURNACE IS NOT INTENDED FOR USE AS A CONS[...]

  • Page 2

    Manual 2100-422M Page 2 of 4 2 CONTENTS Getting Other Information and Publications ........ 3 Installation and Operating Instructions Equipment Selec tion ............................................. 4 Locating the Furnace ............................................ 4 Installing t he Furnace ........................................... 8 Duct W or[...]

  • Page 3

    Manual 2100-422M Page 3 of 42 GETTING OTHER INFORMA TION and PUBLICA TIONS These publications can help you install the furnace. You can usually find these at your local library or purchase them directly from the publisher. Be sure to consult current edition of each standard. National Fuel Gas Code .............. ANSI Z223.1/NFPA54 National Electric[...]

  • Page 4

    Manual 2100-422M Page 4 of 42 INST ALLA TION and OPERA TING INSTRUCTIONS EQUIPMENT SELECTION An accurate heating load calculation must be conducted using American Society of Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) or Air Conditioning Contractors of America (ACCA) manuals. Do not add a large safety factor above the calculated [...]

  • Page 5

    Manual 2100-422M Page 5 of 42 FIGURE 1 FLF/R MODELS DIMENSIONS 1 W ashable type filter 1” nom. thickness TABLE 2 FLF/R MODELS DIMENSIONS (INCHES) l e d o M r e b m u N t e n i b a C m u n e l P s g n i n e p On o i t c e n o C e u l Fs r e t l i F r i A 1 A h t d i W B h t p e D C t h g i e H E x D y l p p u S F x D n r u t e Rn o i t a c o L G .[...]

  • Page 6

    Manual 2100-422M Page 6 of 42 FIGURE 2 FH MODELS DIMENSIONS 53" (FH085) 59" (FH110) 23" VESTIBULE DOOR FRONT VIEW 30 1/2" 21 7/8" 19 7/8" FLUE KNOCKOUT SUPPLY OPENING FH085 AND FH110 SPECIFICATION SHEET 19 1/4" 16" RETURN OPENING (CUT OUT) OPTIONAL OIL ENTRANCE OIL ENTRANCE FRESH AIR KNOCKOUT OPTIONAL HIGH VO[...]

  • Page 7

    Manual 2100-422M Page 7 of 42 FIGURE 3 FC085 MODEL DIMENSIONS 54 1/4" 23" DOOR CLEA NOUT OPTI ON AL OIL ENT RA NCE HI GH VO LT AG E ENTRANCE LOW VO LTA GE ENTRANCE REAR FLUE KNOCKO UT OPTI ON AL HI GH VO LT AG E ENTRANCE ENTRANCE FRESH AIR LOW VO LTA GE KNOCKO UT OIL ENT RA NCE FLUE KNOCKO UT OPTI ON AL OPTI ON AL OIL ENT RA NCE SUPPLY OP[...]

  • Page 8

    Manual 2100-422M Page 8 of 42 IMPORT ANT When a furnace is installed so that supply ducts carry air circulated by the furnace to areas outside the sp ace containing the furnace, the return air must also be handled by a duct(s) sealed to the furnace casing and terminating outside the space cont aining the furnace This is to prevent drawing possible [...]

  • Page 9

    Manual 2100-422M Page 9 of 42 WIRING FACTORY WIRING All units are fully factory wired. Multispeed blowers are factory wired on high speed for cooling/manual fan operation. Heating speeds are wired for the largest input and may need lower speed for field installed low input nozzle. If replacement wire is necessary, use 105 degrees C minimum. See ele[...]

  • Page 10

    Manual 2100-422M Page 10 of 42 Power Wires: Black (HOT) White (NEUTRAL) Green (GROUND) Control panel (junction box in FH units) Left side oil line entrance Left side oil line entrance for opt. air boot Left side low voltage (thermostat) entrance Left side high voltage (unit power) entrance Right side low voltage (thermostat) entrance Shut off switc[...]

  • Page 11

    Manual 2100-422M Page 11 of 42 FIGURE 5 TYPICAL FLUE INSTALLATION REQUIREMENTS FRONT FLUE LO-BOY MODEL SHOWN (REPRESENTS ALL MODELS) 1/4 inch per 1 foot rise Draft Regulator (Be sure to follow installation inst. supplied with regulator). 90° Rotatable Flue Box on front flue models (remove appropriate cabinet knockout). Mounting screws located unde[...]

  • Page 12

    Manual 2100-422M Page 12 of 42 OIL LINE PIPING First determine whether the pipe system is to be a single line system or a two line system. All connections must be absolutely air tight or you will have a malfunction of the burner. When installing the piping, a good oil filter should be installed close to the burner. A single line system is recommend[...]

  • Page 13

    Manual 2100-422M Page 13 of 42 The following is a detailed explanation of each control included in the Beckett AFG Oil Burner, how each operates, how to set up the burner, and how to troubleshoot problems should they occur. BECKETT “CLEANCUT” OIL PUMP This oil pump is equipped with an oil solenoid valve installed in the pump housing. This featu[...]

  • Page 14

    Manual 2100-422M Page 14 of 42 PRIMARY OPERATIONAL GUIDE BECKETT GENISYS 7505 Sequence of Operation MIS-2491 BECKETT GENISYS MODEL 7505 BURNER STATES 1. Standby: The burner is idle, waiting for a call for heat. 2. Valve-On Delay (Prepurge): The igniter and motor are on while the control delays turning on the oil solenoid valve for the programmed ti[...]

  • Page 15

    Manual 2100-422M Page 15 of 42 TABLE A RESET BUTTON OPERATION TABLE B STATUS LIGHTS e h t n i s i r e n r u b e h t f I : e t a t s w o l e b : l l i w n o t t u b t e s e R e h t g n i h s u P k c i l C n o t t u B ) d n o c e s 1 < s s e r p ( d l o H n o t t u B ) d n o c e s 1 > s s e r p ( d l o H n o t t u B ) s d n o c e s + 5 1 s s e [...]

  • Page 16

    Manual 2100-422M Page 16 of 42 PRIMING THE PUMP 1. Prepare the burner for priming by fully opening the pump bleed port and attaching a clear plastic hose over the bleed port fitting. Use a suitable container to collect purged oil. 2. Initiate a call for heat. 3. After the burner starts, press and hold the reset button for 15 seconds until the yello[...]

  • Page 17

    Manual 2100-422M Page 17 of 42 • Then, to reset, hold the button down for 15 seconds until the red light turns off and the yellow LED turns on. Observe at least one full control sequence of operation from startup to shutdown. Simulate a flame failure lockout by following the procedure (within this manual). If the operation is erratic, or not to s[...]

  • Page 18

    Manual 2100-422M Page 18 of 42 FIGURE 7 ELECTRONIC BLOWER CONTROL TRANSFORMER 24V SECONDARY CONNECTIONS THERMOSTAT CONNECTIONS OIL PRIMARY T-T CONNECTIONS LINE VOLTAGE CONNECTION (HOT) UNUSED BLOWER MOTOR SPEED CONNECTIONS LINE VOLTAGE CONNECTION (COM, L2) ELECTRIC AIR CLEANER CONNECTION HUMIDIFIER CONNECTION HEATING BLOWER SPEED CONNECTION COOLING[...]

  • Page 19

    Manual 2100-422M Page 19 of 42 BURNER SETUP AND ADJUSTMENT PROCEDURES All oil burner installations should be performed by a qualified installer in accordance with regulations of the National Fire Protection Standard for Oil-Burning Equipment, NFPA31 -- latest edition, and in complete compliance with all local codes and authorities having jurisdicti[...]

  • Page 20

    Manual 2100-422M Page 20 of 42 1. PREPARATION STEPS A. Calibrate and Check Operation of Measuring Equipment Follow manufacturer’s recommended procedures for calibration and equipment check out. B. Prepare Heating Unit for Testing Drill two 1/4 inch holes in the flue between the heating plant and the barometric draft regulator. If space permits, t[...]

  • Page 21

    Manual 2100-422M Page 21 of 42 1. Air leaks into the combustion chamber or heat exchanger can dilute the combustion gases and prevent normal CO 2 readings. Such leaks should be sealed with furnace cement or other high-temperature sealant. To check for dilution by leakage, measure the CO 2 at as high a point as possible over the fire, using a stainl[...]

  • Page 22

    Manual 2100-422M Page 22 of 42 FIGURE 8 TYPICAL SMOKE – CO 2 CHART WITH ADJUSTMENT RANGE Tolerance to "knee" Normal adjustment range 0 2 4 6 8 8 10 12 14 6 "Knee" "Best" air setting Plotted point Plotted point Plotted point CO Curve from plotted points 2 Air Settings Low High Bacharach Smoke Number Percent CO in Flue[...]

  • Page 23

    Manual 2100-422M Page 23 of 42 FIGURE 9 PRESSURE GAUGE CONNECTION TO BLEED PORT MIS-1660 Pressure Gauge Remove Bleed Port to attach pressure guage.[...]

  • Page 24

    Manual 2100-422M Page 24 of 42 TABLE 5 — CORRELATION OF PERCENT OF CO 2 , O 2 AND RESERVE AIR e d i x o i D n o b r a Cn e g y x O) . x o r p p A ( r i A e v r e s e R 4 . 5 1 0 . 5 1 5 . 4 1 0 . 0 6 . 0 2 . 1 0 . 0 0 . 3 0 . 6 0 . 4 1 5 . 3 1 0 . 3 1 0 . 2 6 . 2 3 . 3 0 . 0 1 0 . 5 1 0 . 0 2 5 . 2 1 0 . 2 1 5 . 1 1 0 . 4 6 . 4 3 . 5 0 . 5 2 0 . [...]

  • Page 25

    Manual 2100-422M Page 25 of 42 SPACING OF ELECTRODES The electrodes should be spaced 5/32" apart. They should extend 1/16" beyond the end and 5/16" above the center of the nozzle tip as shown in Figures 10A & 10B. GUN ASSEMBLY ADJUSTMENT The gun assembly can be adjusted in the slot inside of fan housing by loosening screw holding[...]

  • Page 26

    Manual 2100-422M Page 26 of 42 FIGURE 11 COMBUSTION AIR BOOT ASSEMBLY KNOCKOUT AIR BOOT FOR OIL LINE BOOT AND SECURE INSERT OUTER AIR USE THIS ASSEMBLE INNER FLANGE TO UNIT FOR AIR BOOT. ACCORDING TO MANUAL IN LEFT SIDE REMOVE KNOCKOUT MAKE ALL SETTINGS REMOVE PUMP TO INTAKE AIR TUBE MIS-1833 AFG BURNER COMBUSTION AIR BOOT ASSEMBLY AFG BURNER ASSEM[...]

  • Page 27

    Manual 2100-422M Page 27 of 42 APPLIANCES LOCATED IN CONFINED SPACES In unconfined spaces in buildings, infiltration may be adequate to provide air for combustion, ventilation, and dilution of flue gases. However, in buildings of unusually tight construction, additional air shall be provided using the method described under “All Air From Outdoors[...]

  • Page 28

    Manual 2100-422M Page 28 of 42 ALL VENTILATION AIR FROM OUTDOORS A. The confined space shall be provided with two permanent openings, one in or near the top of the enclosure and one in or near the bottom. The openings shall communicate directly, or by means of ducts with outdoors or to such spaces (crawl or attic) that freely communicate with outdo[...]

  • Page 29

    Manual 2100-422M Page 29 of 42 FIGURE 14 APPLIANCES LOCATED IN CONFINED SPACES ALL AIR FROM OUTDOORS THROUGH VENTILATED ATTIC NOTE: The inlet and outlet air openings shall each have a free area of not less than one square inch per 4,000 BTU per hour (35 square inches per gallon per hour) of the total input rating of all appliances in the enclosure.[...]

  • Page 30

    Manual 2100-422M Page 30 of 42 LOUVERS AND GRILLES In calculating free area for ventilation and combustion air requirements, consideration shall be given to the blocking effect of louvers, grilles, or screens protecting openings. Screens used shall not be smaller than 1/4 inch (6.3 mm) mesh and shall be readily accessible for cleaning. If the free [...]

  • Page 31

    Manual 2100-422M Page 31 of 42 TABLE 10 TEMPERATURE RISE RANGES, LIMIT CONTROL SETTINGS, AND HEATING BLOWER SPEEDS l e d o M r e b m u N r e n r u B e p y T e l z z o N s e g n a R e s i R m u m i x a M r i A t e l t u O ) F ° ( p m e T g n i t a e H r e w o l B d e e p S e z i Se p y Te r u s s e r P p m u P F 6 3 D 5 8 0 C F G F A 5 7 . 0 * w o [...]

  • Page 32

    Manual 2100-422M Page 32 of 42 AIR FIL TERS Only Lo-Boy models are shipped with air filters. Filter kits are available from your local distributor for Upflow and Counterflow models. Knockouts are provided in the sides of the FH series models to facilitate the cutting of the return openings. The upflow filter kit part numbers are FR23 for a 16x25x1 [...]

  • Page 33

    Manual 2100-422M Page 33 of 42 LO-BOY MODELS – FILTER LOCATIONS Lo-boy models have the filter installed in the return air cabinet section of the furnace. It is accessible from the rear of the furnace by removing the blower/filter access door. The electrical switch should be turned “off” prior to removing the access door. Refer to Figure 18 be[...]

  • Page 34

    Manual 2100-422M Page 34 of 42 MAINTENANCE LUBRICATION No lubrication is required for either the burner or the blower motor. Both are permanently lubricated. INSPECT AIR FILTER Replace filters before each heating season begins. It is recommended that filters also be replaced at least twice during the heating season. Be sure the new filters are set [...]

  • Page 35

    Manual 2100-422M Page 35 of 42 COMBINATION COMBUSTION CHAMBER/BURNER MOUNTING SYSTEM The furnace has been designed with a combustion chamber mounting system that enables service personnel to remove the combustion chamber, its mounting system, and burner assembly as one unit for inspection and/or service on the bench. It has also been designed to re[...]

  • Page 36

    Manual 2100-422M Page 36 of 42 TO REMOVE BURNER ONLY Disconnect fuel line, power cord and wires from T, T on primary control. Loosen (3) 1/4 inch bolts securing burner mounting flange. Twist burner counterclockwise and pull straight back away from the furnace. (See Figure 19.) TO REMOVE THE ENTIRE COMBUSTION CHAMBER MOUNTING SYSTEM Disconnect fuel [...]

  • Page 37

    Manual 2100-422M Page 37 of 42 PUMP SQUEALS OR CHATTERS This may be caused by air in pipes. Check all joints in the oil supply pipe for leaks. Check strainer in pump; if dirty, clean. INSUFFICIENT HEAT Check limit control setting. It may be that flame is not allowed to stay on long enough to generate sufficient heat in furnace to heat the house pro[...]

  • Page 38

    Manual 2100-422M Page 38 of 42 BLOWER SYSTEM RESIST ANCE CHARTS CHART 1 FH085D36F DATA d e e p S r e w o l Bc i t a t S r e w o l B w o L 0 1 .5 1 .3 2 .0 3 . m u i d e M 6 1 .4 2 .4 3 .3 4 . h g i H 0 2 .0 3 .0 4 .0 5 . CHART 2 FH110D48F DATA d e e p S r e w o l Bc i t a t S r e w o l B w o L 3 0 .8 0 .3 1 .8 1 . w o L m u i d e M 9 0 .6 1 .3 2 .2[...]

  • Page 39

    Manual 2100-422M Page 39 of 42 CHART 7 FLR140D60F DATA d e e p S r e w o l Bc i t a t S r e w o l B w o L 5 0 .4 1 .7 1 .4 2 . w o L m u i d e M 8 0 .7 1 .2 2 .0 3 . h g i H m u i d e M 1 1 .0 2 .7 2 .5 3 . h g i H 0 2 .0 3 .0 4 .0 5 . CHART 8 FC085D36F DATA d e e p S r e w o l Bc i t a t S r e w o l B w o L 8 0 .4 1 .0 2 .6 2 . m u i d e M 6 1 .4 [...]

  • Page 40

    Manual 2100-422M Page 40 of 42 FH SERIES WIRING DIAGRAM IF ANY OF THE ORIGINAL WI RE AS SUPPLIED WIT H THIS APPLI ANCE MUST BE REPLACED, IT MUST BE REPLACED WITH WI RING MATERIAL HAVI NG A TEM P. RATI NG OF AT LEAST 105°C EXCEPT PRIMARY LIM IT WI RES. SEE NOTE "1". WARNING ! DASHED LI NES REPRESENT FI ELD WIRI NG. ONLY ONE HEAT IN G AND [...]

  • Page 41

    Manual 2100-422M Page 41 of 42 FLF/R SERIES WIRING DIAGRAM DA SHED L INES REPRESEN T FIEL D W IRING. ONLY ONE HEA TING AN D CO OLIN G SPEED CAN BE CO NNECTE D. ALL OTHER TAPS CONNECT T O "SP ARE" TE R M IN ALS . COOL ING SPEED CONNECTI ON P OI NT. HEA TING SPEED CONNECTI ON P OI NT. IF PR IM ARY LIM IT WI RE S AR E TO BE REPL A CED, USE W[...]

  • Page 42

    Manual 2100-422M Page 42 of 42 FC SERIES WIRING DIAGRAM DA SHED L INES REPRESEN T FIEL D W IRING. ONLY ONE HEA TING AN D CO OLIN G SPEED CAN BE CO NNECTE D. ALL OTHER TAPS CONNECT T O "SP ARE" TERMI NALS. COOL ING SPEED CONNECTI ON P OI NT. HEA TING SPEED CONNECTI ON P OI NT. IF PR IM ARY LIM IT WI RE S AR E TO BE REPL A CED, USE W IRE W [...]