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Table of contents for the manual
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Page 1
SINGLE P ACKAGE AIR CONDITIONERS MODELS P1 124A2 P1224A1 P1 130A2 P1230A1 P1 136A2 P1236A1 P1 142A3 P1242A1 P1 148A2 P1248A2 P1060A1 INST ALLA TION INSTRUCTIONS Manual : 2100-353C Supersedes: 2100-353B File: V olume II T ab 10 Date: 01-09-03 Bard Manufacturing Company Bryan, Ohio 43506 Since 1914 . . . Moving ahead just as planned © Copyright 2003[...]
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Page 2
CONTENTS Getting Other Informations and Publications General Instructions Important ................................................................ 2 Shipping Damage .................................................... 2 General ................................................................ 2 Field Installed Heater Packages (Optional) ..........[...]
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Page 3
Manual 2100-353 Page 1 Getting Other Information and Publications These publications can help you install the air conditioner or heat pump. You can usually find these at your local library or purchase them directly from the publisher. Be sure to consult current edition of each standard. National Electrical Code ...................... ANSI/NFPA 70 S[...]
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Page 4
Manual 2100-353 Page 2 GENERAL INSTRUCTIONS IMPORTANT The equipment covered in this manual is to be installed by trained, experienced service and installation technicians. All duct work, supply and return ducts, must be properly sized for the design air flow requirement of the equipment. ACCA is an excellent guide to proper sizing. All duct work or[...]
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Page 5
Manual 2100-353 Page 3 TABLE 2 ELECTRICAL SPECIFICATIONS l e d o M2 A 4 2 1 1 P2 A 0 3 1 1 P2 A 6 3 1 1 PB - 1 A 6 3 1 1 PC - 1 A 6 3 1 1 P3 A 2 4 1 1 P – g n i t a R c i r t c e l E A t i u c r i C – z H 0 6 1 - 0 6 - 8 0 2 / 0 3 21 - 0 6 - 8 0 2 / 0 3 21 - 0 6 - 8 0 2 / 0 3 23 - 0 6 - 8 0 2 / 0 3 23 - 0 6 - 0 6 41 - 0 6 - 8 0 2 / 0 3 2 e g n [...]
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Page 6
Manual 2100-353 Page 4 TABLE 2A ELECTRICAL SPECIFICATIONS l e d o M2 A 8 4 1 1 PB - 2 A 8 4 1 1 PC - 2 A 8 4 1 1 P1 A 0 6 0 1 PB - 1 A 0 6 0 1 PC - 1 A 0 6 0 1 P – g n i t a R c i r t c e l E A t i u c r i C – z H 0 6 1 - 0 6 - 8 0 2 / 0 3 23 - 0 6 - 8 0 2 / 0 3 23 - 0 6 - 0 6 41 - 0 6 - 8 0 2 / 0 3 23 - 0 6 - 0 6 43 - 0 6 - 0 6 4 e g n a R e g[...]
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Page 7
Manual 2100-353 Page 5 TABLE 2B ELECTRICAL SPECIFICATIONS l e d o M1 A 4 2 2 1 P1 A 0 3 2 1 P1 A 6 3 2 1 PB - 1 A 6 3 2 1 P1 A 2 4 2 1 P2 A 8 4 2 1 PB - 2 A 8 4 2 1 P – g n i t a R c i r t c e l E A t i u c r i C – z H 0 6 1 - 0 6 - 8 0 2 / 0 3 21 - 0 6 - 8 0 2 / 0 3 21 - 0 6 - 8 0 2 / 0 3 23 - 0 6 - 8 0 2 / 0 3 21 - 0 6 - 8 0 2 / 0 3 21 - 0 6 [...]
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Page 8
Manual 2100-353 Page 6 S = Standard Application – Heater volts and phase same as basic unit A = Alternate Application – Heater volts and phase different from basic unit. N = Not Approved TABLE 3 OPTIONAL FIELD INSTALLED HEATER PACKAGES ONLY TO BE USED WITH THE MODELS INDICATED e g a k c a P r e t a e H l e d o M & s t l o V e s a h P2 A 4 2[...]
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Page 9
Manual 2100-353 Page 7 TABLE 4 OPTIONAL FIELD INSTALLED ELECTRIC HEATER TABLE . g k P r e t a e H . o N l e d o M s t l o V t i n U s e s a h P & W K . r t H y t i c a p a C s t l o V 0 4 2 @ & W K . r t H y t i c a p a C s t l o V 8 0 2 @ V 8 0 2 / 0 4 2 s p m A . r t H r e t a e H l a n r e t n I s e s u F B t i u c r i C d l e i F . o N [...]
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Page 10
Manual 2100-353 Page 8 FIGURE 1 DIMENSIONS OF UNITS MIS-1305 TABLE 5 DIMENSIONS OF UNITS l e d o M . o N ) s e h c n I ( s n o i s n e m i D t e n i b a C l a n i m o N ) s e h c n I ( g n i n e p O t c u D H e g r a h c s i Dr i A n r u t e R AB C J K LM DE F G 2 A 4 2 1 1 P 1 A 4 2 2 1 P 2 A 0 3 1 1 P 1 A 0 3 2 1 P 2 A 6 3 1 1 P 1 A 6 3 2 1 P 4 /[...]
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Page 11
Manual 2100-353 Page 9 INST ALLA TION LOCATION GENERAL The unit must be located outside, or in a well ventilated area. It must not be in the space being heated or cooled. A sound absorbing material should be considered if the unit is to be installed in such a position or location that might cause transmission of sound or vibration to the living are[...]
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Page 12
Manual 2100-353 Page 10 FIGURE 2 SLAB MOUNTING AT GROUND LEVEL (Above 32°F Outside Temperature) MIS-1184 FIGURE 3 AIRFLOW AND SERVICE ACCESS CLEARANCES MIS-1185[...]
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Page 13
Manual 2100-353 Page 11 FIGURE 5 ELEVATED MOUNTING PLATFORMS MIS-1 183 FIGURE 4 ROOF TOP APPLICATION (May also be required for ground level installations) MIS-1176[...]
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Page 14
Manual 2100-353 Page 12 FIGURE 6 PREFABRICATED ROOF CURB SPECIFICATIONS HEAVY GAUGE GALVANIZED WITH WOOD NAILING STRIP, WELDED/LEAKPROOF ONCE PIECE CONSTRUCTION – READY TO INSTALL MIS-1177C[...]
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Page 15
Manual 2100-353 Page 13 TABLE 6 ROOF CURB DETAILS (Refer to Figure 7) l e d o M t i n U f o o R d o o H l e d o M f o o R b r u C l e d o M s l i a t e D b r u C f o o R ABCDE F G H IJ K L 3 A 4 2 1 1 P 2 A 4 2 2 1 P 2 A 0 3 1 1 P 1 A 0 3 2 1 P 2 A 6 3 1 1 P 1 A 6 3 2 1 P 6 3 - E H R3 0 0 - 2 4 0 95 7 3 . 0 85 2 . 0 45 2 . 7 35 7 3 . 8 35 7 3 . 5 3[...]
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Page 16
Manual 2100-353 Page 14 FIGURE 8 CONDENSATE DRAIN TRAP MIS-136 5. OTHER INSTALLATIONS – Many other installations are possible with the packaged air conditioner. No matter what the installation, always consider the following facts: A. Insure that the discharge air is not obstructed in any way so as to cause operation difficulties. B. The indoor co[...]
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Page 17
Manual 2100-353 Page 15 TABLE 9 THERMOSTAT WIRE SIZE A V r e m r o f s n a r TA L Fe g u a G e r i W m u m i x a M e c n a t s i D t e e F n I 5 53 . 2 0 2 8 1 6 1 4 1 2 1 5 4 0 6 0 0 1 0 6 1 0 5 2 TRANSFORMER TAPS 230/208V, 1 phase and 3 phase equipment employ dual primary voltage transformers. All equipment leaves the factory wired on 240V tap. F[...]
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Page 18
Manual 2100-353 Page 16 FIGURE 9 LOW VOLTAGE WIRING MIS-1180[...]
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Page 19
Manual 2100-353 Page 17 ST ART UP AND OPERA TION THREE PHASE SCROLL COMPRESSOR START UP INFORMATION Scroll compressors, like several other types of compressors, will only compress in one rotational direction. Direction of rotation is not an issue with single phase compressors since they will always start and run in the proper direction. However, th[...]
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Page 20
Manual 2100-353 Page 18 LOW PRESSURE SWITCH, BYPASS, AND LOCKOUT SEQUENCE NOTE: The low pressure switch is an optional control and the bypass and lockout sequence are part of the standard compressor control module. If the low pressure switch opens for more that 120 seconds, the compressor contactor will de-energize and go into a soft lockout. Regar[...]
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Page 21
Manual 2100-353 Page 19 FAN BLADE SETTINGS Shown in Figure 10 are the correct fan blade setting dimensions for proper air delivery across the outdoor coil. Any service work requiring removal or adjustment in the fan and/or motor area will require that the dimensions below be checked and blade adjusted in or out on the motor shaft accordingly. FIGUR[...]
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Page 22
Manual 2100-353 Page 20 SUCTION AND DISCHARGE TUBE BRAZING Compliant Scroll compressors have copper plated steel suction and discharge tubes. These tubes are far more rugged and less prone to leaks than copper tubes used on other compressors. Due to different thermal properties of steel and copper, brazing procedures may have to be changed from tho[...]
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Page 23
Manual 2100-353 Page 21 (Continued on Page 22 in Table 14A) TABLE 14 PRESSURE TABLE COOLING Air T emperature Entering Outdoor Coil Degrees F l e d o M r i A n r u t e R e r u t a r e p m e T e r u s s e r P5 70 85 80 95 90 0 15 0 10 1 15 1 1 2 A 4 2 1 1 P B D . g e d 5 7 B W . g e d 2 6 e d i S w o L e d i S h g i H 0 7 9 1 2 4 7 0 2 2 7 7 4 2 2 9 [...]
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Page 24
Manual 2100-353 Page 22 TABLE 14A PRESSURE TABLE COOLING Air T emperature Entering Outdoor Coil Degrees F l e d o M r i A n r u t e R e r u t a r e p m e T e r u s s e r P5 70 85 80 95 90 0 15 0 10 1 15 1 1 3 A 2 4 1 1 P B D . g e d 5 7 B W . g e d 2 6 e d i S w o L e d i S h g i H 0 7 8 0 2 2 7 3 2 2 5 7 9 3 2 7 7 4 5 2 8 7 1 7 2 9 7 8 8 2 0 8 5 0[...]
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Page 25
Manual 2100-353 Page 23 TROUBLESHOOTING ECM BLOWER MOT ORS CAUTION Disconnect power from unit before removing or replacing connectors, or servicing motor . W ait at least 5 minutes after disconnection power before opening motor . M O T P M Y S E R U D E C O R P / E S U A C . g n i t r a t s n e h w y l t h g i l s s k c o r r o t o M $ M C I r o f [...]
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Page 26
Manual 2100-353 Page 24 M O T P M Y S E R U D E C O R P / E S U A C y l l a c i t a r r e s n u r t u b s t r a t s r o t o M $ t n e t t i m r e t n i r o n w o d d n a p u s e i r a V $ " g a s " r o n o i t a i r a v r o f e g a t l o v e n i l k c e h C $ ; r o t o m t a ) C , R , W , Y , G ( s n o i t c e n n o c e g a t l o v w o l [...]