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Belshaw Brothers 616BT manual

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  • Page 1

    Counter Top Fryers Models 616B & 616BT Operator’s Manual Belshaw Bros., Inc. 1750 22 nd Avenue South Seattle, WA 98144 Phone: 206-322-5474 • Fax: 206-322-5425 Toll Free: 1-800-578-2547 E-mail: service@belshaw.com • http://www.belshaw.com[...]

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    If you accept the machine from the shipping company, you are, in effect, saying that the machine is in good condition, and you must pay for the machine. Belshaw cannot pay for shipping damage, because the freight company has accepted the machine from Belshaw in good condition, and is responsible for its safe delivery. For your protection , inspect [...]

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    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 616B & 616BT Counter Top Fryer MN-1136EN iii Contents Sections 1 Installation 1 Unpacking the Fryer 1 Initial Cleaning 1 Installing the Fryer 1 Moving the Fryer 2 2 Operation 3 3 Cleaning 5 Cleaning the Exterior Surfaces 5 Cleaning the F[...]

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    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 iv MN-1136EN 616B & 616BT Counter Top Fryer Preface The 616B and 616BT donut fryers have been designed and built using the finest materials and components available. It is the result of years of research and development. Designed into th[...]

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    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 616B & 616BT Counter Top Fryer MN-1136EN 1 1 Installation Unpacking the Fryer 1. Use a fork lift to transport the shipping crate to the work station. 2. Break down the shipping crate. 3. Remove all the packing materials from the fryer. T[...]

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    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 2 MN-1136EN 616B & 616BT Counter Top Fryer 8. The heater head assembly is equipped with a high temperature limit control. Push the reset button on the back of the heater head if power to the heater elements is cut off. 9. When heating sh[...]

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    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 616B & 616BT Counter Top Fryer MN-1136EN 3 2 Operation Read each step completely before doing what it tells you to do. 1. Put enough shortening in the kettle to completely cover the heating elements, thermocouple, and high-temperature li[...]

  • Page 10

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 4 MN-1136EN 616B & 616BT Counter Top Fryer To fry yeast-raised donuts, place donuts on the fry screen and slowly lower the screen into the fryer. With the donut stick, turn the donuts over to fry the top side. Remove the fry screen and d[...]

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    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 616B & 616BT Counter Top Fryer MN-1136EN 5 Cleaning 3 For your safety, observe the following warnings throughout the entire cleaning process. WARNING Thoroughly clean and dry the floor if shortening, water, or other materials are spilled[...]

  • Page 12

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 6 MN-1136EN 616B & 616BT Counter Top Fryer WARNING Do not use a plastic container. If the shortening is not cool enough, the container will melt, possibly causing you to be burned, and causing shortening spill. WARNING Do not allow the s[...]

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    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 616B & 616BT Counter Top Fryer MN-1136EN 7 Calibrating The Fryer 4 Calibration of 618-6 Temperature Indicator To check calibration, use the following steps. 1. Turn the dial of the thermostat to a medium temperature setting of approximat[...]

  • Page 14

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 8 MN-1136EN 616B & 616BT Counter Top Fryer Appendixes A Donut-Making Helps B Electrical Components C Parts Lists D Wiring Diagram E Limited Warranty[...]

  • Page 15

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 616B & 616BT Counter Top Fryer MN-1136EN 9 A Donut-Making Helps Care, Maintenance and Cleaning Plungers, Cylinders and Hoppers The plungers and cylinders of your donut machine are precision instruments built f rom alloy steels and alumin[...]

  • Page 16

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 10 MN-1136EN 616B & 616BT Counter Top Fryer CAUTION Never immerse main cutter frame assemblies, cams, bearings, rollers or electrical components in water. Special Instructions for the care of French Plungers The French plunger must be ha[...]

  • Page 17

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 616B & 616BT Counter Top Fryer MN-1136EN 11 Calculating Correct Water Temperature The following is an example of how to calculate the correct water temperature to use. You must use your own room temperature, dry m ix temperature, desired[...]

  • Page 18

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 12 MN-1136EN 616B & 616BT Counter Top Fryer B Electrical Components This appendix explains how to test the continuity of electrical components in your fryer. These include the toggle switch and the thermostat. The appendix also contains [...]

  • Page 19

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 616B & 616BT Counter Top Fryer MN-1136EN 13 Testing the Continuity of the Thermostat WARNING To avoid the possibility of electric shock, disconnect the machine from the power source before testing. 1. Disconnect the machine from the powe[...]

  • Page 20

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 14 MN-1136EN 616B & 616BT Counter Top Fryer C Parts Lists The following pages contain lists of the parts that make up the 616B and 616BT Fryers. You can use the parts lists to order replacement parts. When you do, please provide electric[...]

  • Page 21

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 616B & 616BT Counter Top Fryer MN-1136EN 15 FIGURE C-1. 616B/616BT FINAL ASSEMBLY. BILL OF MATERIAL FASTENERS ITEM QTY. PART NO. DESCRIPTION ITEM QTY. PART NO. D ESCRIPTION 1 1 --------------- Heater Head Assembly A 1 1/4-20 Hex Nut 1 61[...]

  • Page 22

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 16 MN-1136EN 616B & 616BT Counter Top Fryer FIGURE C-2. 616B/616BT HEATER HEAD ASSEMBLY. BILL OF MATERIAL FASTENERS ITEM QTY. PART NO. DESCRIPTION ITEM QTY. PART NO. DESCRIPTION 1 1 ----------- Heater Head Case Assembly: A 5 10-24x3/8 Ro[...]

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    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 616B & 616BT Counter Top Fryer MN-1136EN 17 D Wiring Diagrams This section contains the wiring diagram for this machine. 616B-4000 (Domestic)[...]

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    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 18 MN-1136EN 616B & 616BT Counter Top Fryer[...]

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    Belshaw Brothers Inc. 1750 22 nd Avenue S. Seattle, WA 98144-4590 Phone (206) 322-5474 Fax: (206) 322-5425 Revised 04/04/2006 US/Canada/Mexico Limited Warranty Page 1 US/Canada/Mexico Limited Warranty and Return Policy Belshaw Brothers Inc. warrants parts of its manuf acture and assembly of equipment to be free from defects in workmanship and mater[...]

  • Page 26

    Belshaw Brothers Inc. 1750 22 nd Avenue S. Seattle, WA 98144-4590 Phone (206) 322-5474 Fax: (206) 322-5425 Revised 04/04/2006 US/Canada/Mexico Limited Warranty Page 2 Exclusions This warranty excludes from its coverage and does not apply to: (a) solenoid and relay coils; (b) lamps; (c) “O” rings; (d) belts; and (e) impellers. These items are ex[...]

  • Page 27

    Donut Cutter Type N Operator’s Manual[...]

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    If you accept the machine from the shipping company, you are, in effect, saying that the machine is in good condition, and you must pay for the machine. The freight company has accepted responsibility for the safe delivery of our machines. For your protection , inspect the machine to see that no parts are bent, scratched, or otherwise damaged. If a[...]

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    Contents 1 Installation 1 Wall Mount 1 Fryer Mount 2 Assembly 2 2 Operating 3 3 Cleaning 4 4 Maintenance 5 5 Appendix 6 Factory Parts & Repair Service 7 Parts List 8 French Plunger Drawing (N-1008) 10 French Plunger Cleaning Instructions 11 Cake Donut Plunger Chart 12 Care, Maintenance & Cleaning Instructions for Plungers, Cylinders & H[...]

  • Page 34

    Preface The Type N Variety Cutter is designed to cut cake donut products and deposit them in a variety of smaller fryers. It is designed to be mounted on a wall or on a fryer mount. Belshaw Bros., Inc.  1750 22 nd Ave. S.  Seattle, WA 98144  Phone 206-322-5474  Fax 206-322- During production, the operator must move the Cutter, holding t[...]

  • Page 35

    Installation 1 This machine is designed to be used on either a wall mount or a fryer mount. This should be specified when the machine is ordered from the factory. If the mounting is not specified, the fryer mount will be shipped. Wall Mount consists of: W all Plate #0004 W all Arm Pin #0011 Set Collar #0121 Arm Bushing #0120 6 Lag Bolts, 5/16-1 ½?[...]

  • Page 36

    fryer. (B) The bottom of the cutter should be 1” to 1 ¼” from the surface of the shortening. Installation of Fryer Mount ( NOTE : For mounting to 616A or 616”AT fryers, see instructions for Cut-N-Fry Combination). This equipment is designed as a universal unit, and can be mounted on the corner of most fryers. The mounting brackets should be [...]

  • Page 37

    Operation 2 Operation of this machine is very simple, but there are some details to which we would call your attention in order to get the best results, and keep your machine in perfect running condition. 1. See that all lock nuts are kept tight when running machine. 2. Rotate the crank while the machine is empty and see that it runs freely. 3. Set[...]

  • Page 38

    Cleaning 3 To facilitate packaging, the Variety Cutter has been partially disassembled and before use it should be cleaned and properly assembled. 1. Wash plunger unit in hot water and detergent, rinse and wipe dry. The plunger should be lightly oiled with cooking oil. CAUTION : Never oil donut machine parts by dipping in hot fat, unless thoroughly[...]

  • Page 39

    Maintenance 4 Following are some maintenance and operating hints:  DO NOT at any time use force to assemble or operate the m achine.  If machine sticks, disassemble to rem ove obstruction or check to determine cause and correct same.  Once each week lubricate the operating cams by putting several drops of oil between trip arms when crank c[...]

  • Page 40

    Appendix 5 Factory Parts & Repair Service Parts List French Plunger Drawing (N-1008) French Plunger Cleaning Instructions Cake Donut Plunger Chart Care, Maintenance & Cleaning Instructions for Plungers, Cylinders & Hoppers Tables & Formulas used in Donut Making Tips on Making Quality Cake Donuts Care and Cleaning of Belshaw Cutters [...]

  • Page 41

    Factory Parts and Repair Service Replacement Part Orders (Include the following information with your order): 1. Model number of your machine 2. Serial number of your machine 3. Voltage, phase and hertz (if applicable) 4. Part number, part name, description, size, etc. (if applicable) 5. Quantity desired Factory Rebuild Service: If your machine bec[...]

  • Page 42

    Belshaw Bros., Inc.  1750 22 Ave. S.  Seattle, WA 98144  Phone 206-322-5474  Fax 206-322- 5425 nd 8 MN-1541EN Donut Cutter Type N elshaw Bros., Inc.  1750 22 nd Ave. S.  Seattle, WA 98144  Phone 206-322-5474  Fax 206-322- 5425 B 8 MN-1541EN Donut Cutter Type N[...]

  • Page 43

    Belshaw Bros., Inc.  1750 22 nd Ave. S.  Seattle, WA 98144  Phone 206-322-5474  Fax 206-322- 5425 Donut Cutter Type N MN-1541EN 9[...]

  • Page 44

    Belshaw Bros., Inc.  1750 22 nd Ave. S.  Seattle, WA 98144  Phone 206-322-5474  Fax 206-322- 5425 10 MN-1541EN Donut Cutter Type N[...]

  • Page 45

    Belshaw Bros., Inc.  1750 22 nd Ave. S.  Seattle, WA 98144  Phone 206-322-5474  Fax 206-322- 5425 Donut Cutter Type N MN-1541EN 11[...]

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    CARE, MAINTENANCE, and CLEANING INSTRUCTION for PLUNGERS and HOPPERS The plungers and hoppers of your Type K are precision instruments built from alloy steels and aluminum. They should be handled with care to insure continued satisfactory performance. When cleaning aluminum, selection of the right type cleaner is your most important consideration. [...]

  • Page 49

    T ABLES AND F ORMULAS U SED IN D ONUT M AKING Calculating Correct Water Temperature The following is an example of how to calculate the correct water temperature to use. You must use your own room temperature, dry m ix temperature, desired batter temperature, and, if you are making yeast-raised donuts, estimated temperature increase during mixing. [...]

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    330 165.6 375 190.6 335 168.3 380 193.3 Tips on Making Quality Cake Donuts  Use the correct batter temperature. In general, the correct batter temperature is 75  -80  F/24  -27  C. Check the mix manufacturer’s instructions, as the recommended tem perature range may vary. If the batter is too warm, the donuts will lack volume and ma[...]

  • Page 51

    Care and Cleaning of Belshaw Cutters and Dispensers The most important thing when cleaning alum inum is the selection of the right type of cleaner. Strong alkali cleaners such as lye, soda ash, and tri-sodium phosphate discolor and corrode aluminum , even in weak solutions. A detergent which contains an inhibitor to prevent the attack on metals, su[...]