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Belshaw Brothers EZ24 manual

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Table of contents for the manual

  • Page 1

    EZ Melt, Fill and Filter Models EZ18, EZ24, AND EZ34 Operator’s Manual[...]

  • Page 2

    [...]

  • Page 3

    If you accept the machine from the shipping company, you are, in effect, saying that the machine is in good condition, and you must pay for the machine. Belshaw cannot pay for shipping damage, because the freight company has accepted the machine from Belshaw in good condition, and is responsible for its safe delivery. For your protection , inspect [...]

  • Page 4

    [...]

  • Page 5

    Contents 1 Installation 1 2 Operation 5 Melting and Filling 5 Filtering 7 3 Cleaning 10 4 Troubleshooting 12 5 Parts List 15 EZ18-2000 Shortening Melter Assembly (120V) 16 EZ18-2001 Shortening Melter Assembly (240V) 18 EZ24-2000 Shortening Melter Assembly (120V) 20 EZ24-2001 Shortening Melter Assembly (240V) 22 EZ34-2000 Shortening Melter Assembly [...]

  • Page 6

    Figures 1-1. Front View. 1 1-2. Side View. 2 1-3. Top View, Heater Head. 2 1-4 Heater Head. 3 1-5 Elements & Kettle. 3 2-1. Packing Solid Shortening in the Kettle. 5 2-2. Cube Melter. 5 2-3. Installing the Cube Melter. 5 2-4. When to Add a Cube of Shortening. 6 2-4A. When to Add a Cube of Shortening. EZ-34 Only. 6 2-5. Positioning the Filter Fr[...]

  • Page 7

    Preface The EZ Melt, Fill and Filter models EZ18, EZ24, and EZ34 are designed to be used with Belshaw fryers. It performs four functions:  It melts shortening  It holds shortening  It supplies shortening to the fryer kettle  It filters used shortening for re-use It is not designed to perform any other functions. The EZ Melt, Fill and Fi[...]

  • Page 8

    [...]

  • Page 9

    1 Installation To help familiarize you with the major parts of your EZ Melt model EZ18, EZ24, or EZ34, please study the photographs below. handle heater head filter assembly kettle casters foot pedal Figure 1-1. Front View. Belshaw Bros., Inc.  1750 22 nd Ave. S.  Seattle, WA 98144  Phone 206-322-5474  Fax 206-322- 5425 EZ Melt Model EZ[...]

  • Page 10

    heater head power cord frame with casters foot pedal hose connector filter assembly kettle cube melter Figure 1-2. Side View. heating element kettle hose connector supply hose Figure 1-3. Top View, Heater Head. Belshaw Bros., Inc.  1750 22 nd Ave. S.  Seattle, WA 98144  Phone 206-322-5474  Fax 206-322- 5425 2 MN-1316EN EZ Melt Model EZ1[...]

  • Page 11

    Reset button Heat switch with pilot light Pump switch with pilot light Figure 1-4. Heater head Bleeder Pickup tube Heating element kettle Figure 1-5. Elements and kettle. Belshaw Bros., Inc.  1750 22 nd Ave. S.  Seattle, WA 98144  Phone 206-322-5474  Fax 206-322- 5425 EZ Melt Model EZ18, EZ24, EZ34 MN-1316EN 3[...]

  • Page 12

    Thoroughly clean your EZ Melt before using it. Refer to Section 3, “Cleaning,” for cleaning instructions. WARNING Moisture causes hot shortening to spatter, which may cause serious injury. Thoroughly dry the kettle and any other parts you wash. WARNING To avoid electrocuting yourself or damaging the EZ Melt, never allow water, steam, cleaning s[...]

  • Page 13

    2 Operation Melting and Filling 1. Completely cover the heating element with shortening. There are two ways to do this:  Pre-melt some shortening in a pan on the stove and pour it into the kettle to cover the element.  Pack solid shortening tightly around the heating element and bulbs. Do not leave any air spaces. Cover the heating element at[...]

  • Page 14

    Belshaw Bros., Inc.  1750 22 nd Ave. S.  Seattle, WA 98144  Phone 206-322-5474  Fax 206-322- 5. Make sure that the HEAT and PUMP switches are in the OFF position. Connect the EZ Melt to the power source. To avoid damaging the heating element, m ake sure it is completely covered with shortening before you turn the heater on. 6. Turn the [...]

  • Page 15

    Filtering 1. Turn the fryer off. Allow the shortening to cool to 130  F/54  C. WARNING Hot shortening may cause serious injury. 2. Turn the EZ Melt off. Make sure that both the HEAT and PUMP switches are in the OFF position. 3. Make sure that the top of the cube melter is exposed. Figure 2-6. When to Drain the Fryer. Figure 2-6A. (EZ-34 ONLY)[...]

  • Page 16

    Figure 2-8. Rinsing Hose. 7. Position the EZ Melt so the filter is directly under the drain in the fryer kettle. 8. Reach under the table and slowly open the fryer’s drain valve. 9. Move the HEAT and PUMP switches of the EZ Melt to the ON position. 10. Hold the insulated handle of the hose. Direct the nozzle into the fryer kettle. Press the foot [...]

  • Page 17

    WARNING Rinsing the filter could cause water to drop into the kettle. Hot shortening could spatter and cause serious injury. d. Put the filter assembly back on the EZ Melt. To order replacement filters for your EZ Melt, call Belshaw. Belshaw Bros., Inc.  1750 22 nd Ave. S.  Seattle, WA 98144  Phone 206-322-5474  Fax 206-322- 5425 EZ Mel[...]

  • Page 18

    Cleaning 3 Clean the EZ Melt after every use. Follow these steps: 1. Turn on the heat and the pump. 2. Press the foot pedal to pump shortening out of the EZ Melt and into a metal container or fryer kettle. 3. When you cannot pump any m ore shortening out of the EZ Melt, release the foot pedal. Turn off the heat and the pump. 4. Disconnect the EZ Me[...]

  • Page 19

    WARNING Do not touch the heating element! It is very hot and will burn you. 11. Remove the kettle from the fram e. You must remove it from the rear. 12. Pour any shortening remaining in the kettle into a metal container. If it is too heavy or awkward for you to lift by yourself, get someone to help you. WARNING Thoroughly clean and dry the floor if[...]

  • Page 20

    Troubleshooting 4 This section is designed as an aid in trouble- shooting, not as a substitute for a qualified technician. You may encounter a problem with your EZ Melt that is not covered in this section, or you may try the remedies suggested here and find that they do not correct the problem. In either case, feel free to call Belshaw Bros. at (20[...]

  • Page 21

    THE SHORTENING DOES NOT FLOW FREELY THROUGH THE FILTER SYSTEM Possible Causes What To Do The hose is crimped. Straighten the hose. WARNING To avoid being burned, before doing any of the following, turn off the EZ Melt and allow the shortening to cool. The hose is clogged with shortening. Soak the hose in warm water to help release the clogged short[...]

  • Page 22

    This page has been left blank intentionally. Belshaw Bros., Inc.  1750 22 nd Ave. S.  Seattle, WA 98144  Phone 206-322-5474  Fax 206-322- 5425 14 MN-1316EN EZ Melt Model EZ18, EZ24, EZ34[...]

  • Page 23

    5 Parts Lists The following pages contain current lists of the parts that make up the EZ18, EZ24, and EZ34 models. Each list refers to an exploded-view assembly drawing. You can use the parts lists and assembly drawings as a reference to order replacement parts. When ordering replacement parts, please provide the model number and serial num ber alo[...]

  • Page 24

    PARTS LIST 5-1 EZ18-2000 SHORTENING MELTER ASSEMBLY ( 120V) BILL OF MATERIAL ITEM QTY PART NO. DESCRIPTION FASTENERS 1 1 EZ18-0500 Kettle F rame, W LDT ITEM QTY. DESCRIPTION 2 1 EZ18-0502 Kettle, W LDT A 2 ¼-20 X ¼ Tek Screw 3 1 EZ18-0503 F ilter Holder, W LDT 4 1 EZ18-0504 Cube Melter, Assy. 5 1 EZ24-1000 Motor Enclosure, Assy. (120v) 6 1 EZ6-05[...]

  • Page 25

    FIGURE 5-1 EZ18-2000 SHORTENING MELTER ASSEMBLY (120V) Belshaw Bros., Inc.  1750 22 nd Ave. S.  Seattle, WA 98144  Phone 206-322-5474  Fax 206-322- 5425 EZ Melt Model EZ18, EZ24, EZ34 MN-1316EN 17[...]

  • Page 26

    PARTS LIST 5-2 EZ18-2001 SHORTENING MELTER ASSEMBLY ( 240V) BILL OF MATERIAL ITEM QTY PART NO. DESCRIPTION FASTENERS 1 1 EZ18-0500 Kettle F rame, W LDT ITEM QTY. DESCRIPTION 2 1 EZ18-0502 Kettle, W LDT A 2 ¼-20 X ¼ Tek Screw 3 1 EZ18-0503 F ilter Holder, W LDT 4 1 EZ18-0504 Cube Melter, Assy. 5 1 EZ24-1001 Motor Enclosure, Assy. (240v) 6 1 EZ6-05[...]

  • Page 27

    FIGURE 5-2 EZ18-2001 SHORTENING MELTER ASSEMBLY (240V) Belshaw Bros., Inc.  1750 22 nd Ave. S.  Seattle, WA 98144  Phone 206-322-5474  Fax 206-322- 5425 EZ Melt Model EZ18, EZ24, EZ34 MN-1316EN 19[...]

  • Page 28

    PARTS LIST 5-3 EZ24-2000 SHORTENING MELTER ASSEMBLY ( 120V) BILL OF MATERIAL ITEM QTY PART NO. DESCRIPTION FASTENERS 1 1 EZ24-0500 Kettle F rame, W LDT ITEM QTY. DESCRIPTION 2 1 EZ24-0502 Kettle, W LDT A 2 ¼-20 X ¼ Tek Screw 3 1 EZ24-0503 F ilter Holder, W LDT 4 1 EZ24-0504 Cube Melter, Assy. 5 1 EZ24-1000 Motor Enclosure, Assy. (120v) 6 1 EZ6-05[...]

  • Page 29

    FIGURE 5-3 EZ24-2000 SHORTENING MELTER ASSEMBLY (120V) Belshaw Bros., Inc.  1750 22 nd Ave. S.  Seattle, WA 98144  Phone 206-322-5474  Fax 206-322- 5425 EZ Melt Model EZ18, EZ24, EZ34 MN-1316EN 21[...]

  • Page 30

    PARTS LIST 5-4 EZ24-2001 SHORTENING MELTER ASSEMBLY (240V) BILL OF MATERIAL ITEM QTY PART NO. DESCRIPTION FASTENERS 1 1 EZ24-0500 KET TLE FRAME, WLDT ITEM QTY. DESCRIPTION 2 1 EZ24-0502 KET TLE, WLDT A 2 ¼-20 X ¼ TEK SCREW 3 1 EZ24-0503 F I LT ER HOLDER, WLDT 4 1 EZ24-0504 CUBE MELT ER, ASSY. 5 1 EZ24-1001 MOT OR ENCLOSURE, ASSY. (240V) 6 1 EZ6-0[...]

  • Page 31

    FIGURE 5-4 EZ24-2001 SHORTENING MELTER ASSEMBLY (240V) Belshaw Bros., Inc.  1750 22 nd Ave. S.  Seattle, WA 98144  Phone 206-322-5474  Fax 206-322- 5425 EZ Melt Model EZ18, EZ24, EZ34 MN-1316EN 23[...]

  • Page 32

    PARTS LIST 5-5 EZ34-2000 SHORTENING MELTER ASSEMBLY (120V) BILL OF MATERIAL ITEM QTY PART NO. DESCRIPTION FASTENERS 1 1 EZ34-0500 Kettle F rame, W LDT ITEM QTY. DESCRIPTION 2 1 EZ34-0502 Kettle, W LDT A 2 ¼-20 X ¼ T ek Screw 3 1 EZ34-0503 F ilter Holder, W LDT 4 1 EZ34-0504 Cube Melter, Assy. 5 1 EZ34-1000 Motor Enclosure, Assy. (120v) 6 1 EZ34-0[...]

  • Page 33

    FIGURE 5-5 EZ34-2000 SHORTENING MELTER ASSEMBLY (120V) Belshaw Bros., Inc.  1750 22 nd Ave. S.  Seattle, WA 98144  Phone 206-322-5474  Fax 206-322- 5425 EZ Melt Model EZ18, EZ24, EZ34 MN-1316EN 25[...]

  • Page 34

    PARTS LIST 5-6 EZ34-2001 SHORTENING MELTER ASSEMBLY (240V) BILL OF MATERIAL ITEM QTY PART NO. DESCRIPTION FASTENERS 1 1 EZ34-0500 Kettle F rame, W LDT ITEM QTY. DESCRIPTION 2 1 EZ34-0502 Kettle, W LDT A 2 ¼-20 X ¼ T ek Screw 3 1 EZ34-0503 F ilter Holder, W LDT 4 1 EZ34-0504 Cube Melter, Assy. 5 1 EZ34-1001 Motor Enclosure, Assy. (240v) 6 1 EZ34-0[...]

  • Page 35

    FIGURE 5-6 EZ34-2001 SHORTENING MELTER ASSEMBLY (240V) Belshaw Bros., Inc.  1750 22 nd Ave. S.  Seattle, WA 98144  Phone 206-322-5474  Fax 206-322- 5425 EZ Melt Model EZ18, EZ24, EZ34 MN-1316EN 27[...]

  • Page 36

    FIGURE 5-7 EZ24/34-1000 HEATER HEAD ASSEMBLY Belshaw Bros., Inc.  1750 22 nd Ave. S.  Seattle, WA 98144  Phone 206-322-5474  Fax 206-322- 5425 28 MN-1316EN EZ Melt Model EZ18, EZ24, EZ34[...]

  • Page 37

    PARTS LIST 5-7 EZ24/34-1000 HEATER HEAD ASSEMBLY Belshaw Bros., Inc.  1750 22 nd Ave. S.  Seattle, WA 98144  Phone 206-322-5474  Fax 206-322- 5425 EZ Melt Model EZ18, EZ24, EZ34 MN-1316EN 29[...]

  • Page 38

    6 Wiring Diagrams This section contains the following wiring diagrams: EZ18-4002 (120V, 50/60 Hz, 1 Ph) EZ18-4003 (208/240V, 50/60 Hz, 1 Ph) Belshaw Bros., Inc.  1750 22 nd Ave. S.  Seattle, WA 98144  Phone 206-322-5474  Fax 206-322- 5425 30 MN-1316EN EZ Melt Model EZ18, EZ24, EZ34[...]

  • Page 39

    Belshaw Bros., Inc.  1750 22 Ave. S.  Seattle, WA 98144  Phone 206-322-5474  Fax 206-322- 5425 nd EZ Melt Model EZ18, EZ24, EZ34 MN-1316EN 31[...]

  • Page 40

    Belshaw Bros., Inc.  1750 22 Ave. S.  Seattle, WA 98144  Phone 206-322-5474  Fax 206-322- 5425 nd 32 MN-1316EN EZ Melt Model EZ18, EZ24, EZ34[...]