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Belshaw Brothers TG 50 manual

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Table of contents for the manual

  • Page 1

    Thermoglaze Model TG 50 Operator’s Manual For Serial Number W04060001 on Belshaw Bros., Inc. 1750 22nd Avenue South Seattle, WA 98144-4590 Phone: (206) 322-5474 • Fax: (206) 322-5425 Toll Free: 1-800-578-2547 Email: service@belshaw.com • http://www.belshaw.com[...]

  • Page 2

    [...]

  • Page 3

    Congratulations on buying a new Thermoglaze from Belshaw Bros., Inc. Please inspect the unit carefully for damage or missing pieces immedi ately after receiving your system. Belshaw cannot pay for shipping damage, because the freight company has accepted the machine from Belshaw in good condition, and is responsibl e for its safe delivery. For your[...]

  • Page 4

    [...]

  • Page 5

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 Thermoglaze 50 MN-1716EN iii Contents 1 Unloading and Uncrating 1 2 Identification 2 3 Installation 4 4 Assembly 5 5 Operation 8 6 Cleaning 9 7 Maintenance 22 8 Troubleshooting 23 9 Appendix 27[...]

  • Page 6

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 iv MN-1716EN Thermoglaze 50 Preface The operator of the Ther moglaze is expected to behave safely, read this manual before operation, and follow its instructions and warnings. Study the instructions and warnings in this manual carefully befo[...]

  • Page 7

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 Thermoglaze 50 MN-1716EN 1 1 Unloading and Uncrating DO NOT LIFT EXCESSIVE WEIGHT Once the crate has been delivered, immediately take the covers off the crate and inspect for hidden damage. If damage is found, please see the above informatio[...]

  • Page 8

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 2 MN-1716EN Thermoglaze 50 Identification 2 This information is key to identificat ion for service or ordering parts on the ThermoGlaze. When servicing the equipment, pleas e have the Model and serial number so the technician can order the c[...]

  • Page 9

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 Thermoglaze 50 MN-1716EN 3 Part No. Description Key Drawings 22120 TG-25-GD-220/240-60-1-D JR. TJ-2007, TJ-4002 22231 TG-25-GB-415-50-3w/N-C JR TJ-2006, TJ-4004 (415/240V) 22247 TG-25-GB-415-50-3w/N-E RVO TJ-2012, TJ-4005 (415/240V) 22010 TG[...]

  • Page 10

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 4 MN-1716EN Thermoglaze 50 Installation 3 WARNING To avoid electrocuting yourself or damaging the Thermoglaze, never allow water, steam , cleaning solution, or othe r liquid to enter the electrical panels or connections Electrical: Model Dim[...]

  • Page 11

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 Thermoglaze 50 MN-1716EN 5 Assembly 4 Clean all parts with mild soap and water and let dry before assembly and applying electrical power to the equipment. The Thermoglaze unit is design for ease of assembly and use. The system is crated in a[...]

  • Page 12

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 6 MN-1716EN Thermoglaze 50 Figure 4-2 Infeed – Left hand view. Figur e 4-3 Swing away glaze trough. (Optional) Figure 4-4 Right Hand View: Transfer Conveyor Assembly[...]

  • Page 13

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 Thermoglaze 50 MN-1716EN 7 Figure 4-5 Control Panel View: The Thermoglaze system consists of a Therm oglaze unit and the Thermolizer. They are placed in unison in the area located for th e production of donuts. See Figure 4-6 for Thermoglaze[...]

  • Page 14

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 8 MN-1716EN Thermoglaze 50 Operation 5 • Turn on main power switch and allow to heat to operating temperature. (Note: conveyor will not move until the oven is up to operating temperature and the donut ready light is on. See Figure 5-1.) Fi[...]

  • Page 15

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 Thermoglaze MN-544EN 9 Cleaning 6 Daily TG Cleaning Instructions Disassembly 1. Allow the Thermoglaze to com pletely cool. (All material must under 130º) 2. Pump the unused glaze back into a bucket. 3. Disconnect the TG from power! 4. Remov[...]

  • Page 16

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 10 MN-1716EN Thermoglaze 50 9. Remove the conveyor assembly through the outfeed end of the oven. 10. Turn the end cover latches counterclockwise. 11. Remove the end covers. 12. Lift up on the outfeed upper finger housing and slide it to the [...]

  • Page 17

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 Thermoglaze 50 MN-1716EN 11 15. Lift up on the outfeed lower finger assembly and remove it. 16. Lift up on the infeed upper finger assembly. 17. Slide the infeed upper finger assembly to the rear of the oven. 18. Remove the infeed upper fing[...]

  • Page 18

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 12 MN-1716EN Thermoglaze 50 21. Remove the upper air duct panel 22. Lift up on the outside end of the lower air duct panel. 23. Remove the lower air duct panel. 24. Remove the oven crumb tray 25. Oven with all parts removed. 26. Insert flat [...]

  • Page 19

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 Thermoglaze 50 MN-1716EN 13 27. Remove the finger cover. 28. Remove the columnating plate. 29. Loosen the lower glaze hose clamp. 30. Remove the lower glaze hose clamp and gasket. 31. Remove the upper pump clam p. 32. Lift the glaze reservoi[...]

  • Page 20

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 14 MN-1716EN Thermoglaze 50 33. Remove the glaze reservoir and hose. 34. Remove the drip pan. 35. Remove unscrew the 4 glaze pum p cover wing nuts. 36. Remove the glaze pump cover and “O” ring. 37. Remove the glaze pump body. 38. Insert [...]

  • Page 21

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 Thermoglaze 50 MN-1716EN 15 39. Remove the pump body and im pellers. 40. Remove the impellers from the pump body.[...]

  • Page 22

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 16 MN-1716EN Thermoglaze 50 Cleaning 1. Hand wash all parts of the oven and glazer with warm soapy water. 2. Do not use caustic cleaners on oven parts. 3. You may use an approved oven cleaner on the stainless steel finger cover only. (see st[...]

  • Page 23

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 Thermoglaze 50 MN-1716EN 17 5. Install the 4 wing nuts finger tight. 6. Set the upper gasket on top of the glaze pump. 7. Install the drip pan and glaze reservoir. 8. Install the upper clamp. 9. Install the lower ga sket, hose and clamp. 10.[...]

  • Page 24

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 18 MN-1716EN Thermoglaze 50 11. Install the finger covers. 12. Install the oven crum b tray. 13. Install the lower air du ct panel. 14. Install the upper air pan el assembly. 15. Install the lower inf eed f inger assembly. 16. Install the up[...]

  • Page 25

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 Thermoglaze 50 MN-1716EN 19 17. Then lift it up, slide it to the front of the oven and hook it on the brackets. 18. Install the lower outf eed f inger assembly. 19. Install the upper outf eed finger assembly. 20. Install the inf eed end cove[...]

  • Page 26

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 20 MN-1716EN Thermoglaze 50 23. Pull the drive coupling back and line it up with the conveyor drive shaft. 24. Install the glaze reservoir cover 25. Glaze reservoir installed. 26. Install the glaze drain tray. 27. Connect the drive belt. 28.[...]

  • Page 27

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 Thermoglaze 50 MN-1716EN 21 29. Slide the heat shield over the oven.[...]

  • Page 28

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 22 MN-1716EN Thermoglaze 50 Maintenance 7 The ThermoGlaze is engineered to need little maintenance. By keeping the system clean, the equipment will last for years. The only maintenance that is required is the following: When cleaning the don[...]

  • Page 29

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 Thermoglaze 50 MN-1716EN 23 Troubleshooting 8 Call Belshaw Bros. at (206)322-5474, or (800) 578-2547. One of our customer support representatives will be happy to help you. When you call, please specify the following: • The model name of t[...]

  • Page 30

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 24 MN-1716EN Thermoglaze 50 CONVEYOR WILL NOT MOVE Possible Causes What To Do Oven not to correct temperature yet. Wait until the oven comes to temp.and the ready light comes on. Conveyor is jammed. Check for obs truction in conveyor and rem[...]

  • Page 31

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 Thermoglaze 50 MN-1716EN 25 THE PUMP MOTOR WILL NOT RUN Possible Causes What To Do The connection of the power cord to the power source is faulty. Make sure the power cord is fully plugged in to a proper power source. The circuit breaker has[...]

  • Page 32

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 26 MN-1716EN Thermoglaze 50 Calibration Procedure for Temperature and Cook Time on the Thermoglaze Model TG50 Turn off power to the TG50 before removing any access covers. This procedure should be performed only by qualified service technici[...]

  • Page 33

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 Thermoglaze 50 MN-1716EN 27 Appendix 9 Final Assembly Drawing TNG-2011 Parts Diagrams TNGG-1008 TNGG-0526 TNGG-1009 TNGV-2004 Wiring Diagram TNG-4008 Maintenance Appendix for ThermoGlaze Oven Service Kit Parts List[...]

  • Page 34

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 28 MN-1716EN Thermoglaze 50 TNG-2011. THERMOGLAZE ASSEMBLY[...]

  • Page 35

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 Thermoglaze 50 MN-1716EN 29 TNG-2011. THERMOGLAZE ASSEMBLY[...]

  • Page 36

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 30 MN-1716EN Thermoglaze 50 TNG-2011. THERMOGLAZE ASSEMBLY[...]

  • Page 37

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 Thermoglaze 50 MN-1716EN 31 TNG-2011. THERMOGLAZE ASSEMBLY[...]

  • Page 38

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 32 MN-1716EN Thermoglaze 50 TNG-2011. THERMOGLAZE ASSEMBLY[...]

  • Page 39

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 Thermoglaze 50 MN-1716EN 33[...]

  • Page 40

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 34 MN-1716EN Thermoglaze 50[...]

  • Page 41

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 Thermoglaze 50 MN-1716EN 35[...]

  • Page 42

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 36 MN-1716EN Thermoglaze 50[...]

  • Page 43

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 Thermoglaze 50 MN-1716EN 37[...]

  • Page 44

    Belshaw Bros., Inc. • 1750 22 nd Ave. S. • Seattle, WA 98144 • Phone 206-322-5474 • Fax 206-322-5425 38 MN-1716EN Thermoglaze 50 SK-1258 R5 REC. QTY PART NUMBER DESCRIPTION THERMOGLAZE 1 EA #RLY-0008 RELAY (240V) 1 EA #SWT-0022-240 ILLUMINATED ROCKER SWITCH 1 EA #TDR-0015 TIME DELAY RELAY 5 EA 905-0242-7/8 HD SPRING PIN, 1/8 DIA X 7/8"[...]

  • Page 45

    Novem ber 1999 31 COUNTER T OP IMPINGER TROUBLESHOOTING GUIDE IMPING ER CTI SYM PTOM POSSIBLE C A USE EVALU A TIO N Incom ing Power Suppl y Check break ers, reset if required Check power plug to be sur e it is firm ly in the rece ptacle (if app licable). Measure the incoming p ower, call P ower Co., if needed Oven Fan F uses, 5 Am p Chec k and/or r[...]

  • Page 46

    Novem ber 1999 32 COUNTER T OP IMPINGER Main Oven F an Check if main oven f an is work ing. If not, ref er to "Oven F an W ill Not Ru n". Tem perature Control Board Check for voltage input at the board. Turn the temper ature adjustm ent knob to the m aximum temper ature position a nd check f or voltage at th e load term inal. If present, [...]

  • Page 47

    Novem ber 1999 33 COUNTER T OP IMPINGER Fan Switc h Check continu ity between sw itch term inals. Replace as needed. Conve y or Control Tr ansformer Check for supply voltag e at prim ary of tr ansformer. If no voltag e is present, trace wiring back to fan s witch. Check for 24VAC at transf ormer s econdary. If no voltage is present, replace trans f[...]

  • Page 48

    Novem ber 1999 34 COUNTER T OP IMPINGER Fan Switc h W I TH POW ER OFF: Check continuit y betwe en switch term inals. Check and insure good wire connecti ons. Conve y or Control Tr ansformer W i th the fan s w itch on, check f or supply voltage at the prim ary of the tr ansform er. Check f or voltage on the secondar y side of transf ormer (24 VAC) a[...]

  • Page 49

    Novem ber 1999 35 COUNTER T OP IMPINGER REMOVAL, INSTALLA TION, AND A DJUSTM ENT MODEL SERIES 1300 CAUTION! BEFOR E REMOVING O R INSTALLING ANY COMPON ENT IN T HE IMPINGER OVEN B E SURE TO DISCON NECT ELECT RICAL POW ER SUPPLY SWITCH, ON-OFF 1. Remove c onveyor and o ven side pane ls. 2. Remove t wo (2) scre w s fr om ends of c ontrol panel and r e[...]

  • Page 50

    Novem ber 1999 36 COUNTER T OP IMPINGER THERM OSTAT, OVEN CAVITY HI-L IMIT 1. Remove c ontrol box co ver. 2. Remove o ven back as sembly. (See OV EN BACK) 3. Remove t wo (2) wires f rom therm ostat. 4. Remove r etaining nut f rom the fr ont of thermos tat and remove ther mostat. 5. Remove c apillary tub e from wire for m in back of oven and rem ove[...]

  • Page 51

    Novem ber 1999 37 COUNTER T OP IMPINGER MA I N FA N R ELA Y 1. Remove c ontrol box co ver 2. Remo ve wires from relay and m ark wires for r einstallat ion. 3. Remove t wo (2) scre w s and replace r elay. 4. Reassem ble in rever se order and ch eck operatio n. TI ME D ELA Y RE L A Y 1. Remove c ontrol box co ver. 2. Remove wires from relay and mark [...]

  • Page 52

    Novem ber 1999 38 COUNTER T OP IMPINGER ASSE MBLY OF M A GNET TO MOTOR FOR OVEN S W ITH 1-12 MINUT E CONVEYOR DRI VE SYSTEM 1. Apply 1 or 2 drops of adh esive (supp lied) to m agnet. Mount m agnet on motor shaft. Be sure to keep ad hesive awa y f rom m otor bearings. Note: Use m agnet marked "8" FOR OVEN S W ITH 1-24 MINUT E CONVEYOR DRI [...]

  • Page 53

    Novem ber 1999 39 COUNTER T OP IMPINGER 149C/300F 121C/250F 93C/200F 177C/350F 240C/400F 450F/232C 500F/260C 550F/288C CALIBRATION MARK 5. Turn the tem perature con trol knob to 5 00°F (260°C) and calibrate th e temperature c ontrol boar d. Adjust th e top potentiom eter only (see diagr am Pg. D5) s o the unit c y c les at 500°F ± 10°F (490°F[...]

  • Page 54

    Novem ber 1999 40 COUNTER T OP IMPINGER COOLING FAN, CONTROL BOX 1. Remove c ontrol box co ver. 2. Remove f our (4) scr ew s . 3. Lift of f fan guard and f inger guard. 4. Disconnect two wires a nd replace f an. 5. Reassem ble in rever se order and ch eck operatio n. NOTE: Check to insure that contr ol box high limit s w itc h is not tri pped. Rese[...]

  • Page 55

    Novem ber 1999 41 COUNTER T OP IMPINGER THERM OCOUPLE 1. Remove c ontrol box co ver. 2. Remo ve six (6) acorn n uts holdin g motor cover and rem ove. 3. Remove f our (4) acorn n uts holding oven back assembly and r emove ove n back. 4. Remove ther mocouple bulb from wire form in rear of oven c avity. 5. Disconnect and mark wires from tem perature c[...]

  • Page 56

    Novem ber 1999 42 COUNTER T OP IMPINGER HEATING ELEM ENT (Color Cod ed on the Col d Zone) PART# 369 418 Heating E lement 208V Red PART# 369 419 Heating E lement 240V Blue PART# 369 450 Heating E lement 220V Yellow PART# 369 455 Heating E lement 200V Orange PART# 369 456 Heating E lement 380V Violet PART# 369 457 Heating E lement 415V Green PART# 36[...]

  • Page 57

    Novem ber 1999 43 COUNTER T OP IMPINGER GENERA L – 1300 SERIES LETTER P/N DESCRIPTION A 369434 Air Duc t Panel, Upper B 369442 Finger Housing S/N 300 2167 & Below C 369436 Colum nating Plate #2 (UR) – S/N 30021 67 & Below D 369445 Finger Co ver, Upper Right – S/N 3002167 & Bel ow E 3694 41 Finger Cover, Lower Rig ht – S/N 300 21[...]

  • Page 58

    Novem ber 1999 44 COUNTER T OP IMPINGER GENER A L – 1 300 SERIES P A R TS BLOW-UP[...]

  • Page 59

    Novem ber 1999 45 COUNTER T OP IMPINGER CONTROL COM P A RTMENT – 1300 SERIES LETTER P/N DESCRIPTION A 369426 Cooling F an – S/N 300 0399 & Belo w 369378 Cooling F an – S/N 300 0400 & Above B 369428 Finger G uard – S/N 30 00399 & Be low 369331 Finger G uard – S/N 30004 00 & Above C 369415 Conve y or Control S/N 30 00480 &am[...]

  • Page 60

    Novem ber 1999 46 COUNTER T OP IMPINGER CONTRO L COMPARTMENT – 1300 SERIES BLO W - UP[...]

  • Page 61

    Novem ber 1999 47 COUNTER T OP IMPINGER BA CK – 1300 SERIES LETTER P/N DESCRIPTION Color Cod ed on The Cold Z one A 369418 Heating E lement - 208V Red 369419 Heating E lement - 240V Blue 369450 Heating E lement - 220V Yello w 369455 Heating E lement - 200V Orange 369456 Heating E lement - 380V Violet 370105 Heating Element - 400V 1 P H Bro w n 36[...]

  • Page 62

    Novem ber 1999 48 COUNTER T OP IMPINGER BACK – 130 0 SERIES BLO W - UP[...]

  • Page 63

    Novem ber 1999 49 COUNTER T OP IMPINGER STAN D A RD CONVEYOR – 1300 SERIES LETTER P/N DESCRIPTION 369443 Standard Com plete Conve y or As sy. (31” Length) A 3694 62 Idler Axle B 3695 15 Drive S procket C 369516 Conve y or B earing D 369463 Drive Ax le E 3694 71 Roll Pin, 5/3 2 x 7/8” F 1343 Entr y S helf – 12” 1344 Entry Shelf – 4” G [...]

  • Page 64

    Novem ber 1999 50 COUNTER T OP IMPINGER EXTENDED CON VEYOR – 1300 SERI ES LETTER P/N DESCRIPTION 369909 Extended C onveyor As sy. (49 ¾” Leng th) A 369462 Idler Axle B 369515 Drive S procket C 369516 Conve y or B earing D 369463 Drive Ax le E 369471 Roll Pin, 5/3 2 x 7/8” F 369943 Conve y or Fram e, Extended G 369412 Conveyor Splice C lip H [...]