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Billy Goat MV650SPH manual

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Table of contents for the manual

  • Page 1

    Part No 840099 1 Form No F082206A BILLY GOAT ® MV650SPH Self-Propelled Vacuum Owner’s Manual Accessories Caster Kit Hose Kit Bag Liner Kit Felt Bag Kit Use on hard surface for maneuverability. For vacuuming hard to reach areas. To collect leaves, thatch, and grass. Use on all dusty conditions. P/N 840129 P/N 840116 P/ N 840134 P/N 840194[...]

  • Page 2

    Part No 840099 2 Form No 082206A MV650SPH Self-Propelled Vacuum Owner’s Manual ABOUT THIS MANUAL THANK YOU for purchasing a BILLY GOAT ® MV Vacuum . Your new machine ha s been carefully design ed and manufactured to provide years of reliab le and productive service. This ma nual provides complete opera ting and maintenance instructions that will[...]

  • Page 3

    Form No F082206A 3 Part No 840099 MV650SPH Self-Propelled Vacuum Owner’s Manual SERIAL PLATE DATA Record the model number, seri al number, date of purchase, and where purchased. Purchase Date: Purchased From: MV 650 SERIES SPECIFICATIONS MV650SPH Engine Type Honda GSV190AA1A Horsepower 6.5 (4.85 kW) Fuel Capacity 1.6 qt (1.5 L) Oil Capacity 0.69 [...]

  • Page 4

    Part No 840099 4 Form No 082206A MV650SPH Self-Propelled Vacuum Owner’s Manual GENERAL SAFETY INSTRUCTIONS and SYMBOLS The safety symbols shown belo w are used throughout this manual. You should become familiar with them before assembling, operating, or servicing this equipm ent. This symbol indicates important information t hat will prevent inju[...]

  • Page 5

    Form No F082206A 5 Part No 840099 MV650SPH Self-Propelled Vacuum Owner’s Manual DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is recommended. DO NOT refuel this equipment while the engine is run ning. Allow engine to cool fo r at least two minutes before refueling. DO NOT store gasoline near an op en flame[...]

  • Page 6

    Part No 840099 6 Form No 082206A MV650SPH Self-Propelled Vacuum Owner’s Manual SOUND DATA SOUND LEVEL 103 Dba at Operato r Position Sound tests were conduct ed in accordance with 2000/14/ EC as well as ISO11094, and were performed on 5-17 - 2005 under the conditions listed belo w. Sound power level listed is the highest value for any model covere[...]

  • Page 7

    Form No F082206A 7 Part No 840099 MV650SPH Self-Propelled Vacuum Owner’s Manual INSTRUCTION LABELS The labels shown below were in stalled on your BILLY GOAT ® MV Vacuum. If any labels are damaged or missin g, replace them before operating this equipment. Ite m numbers from the Illustrated Pa rts List and part numbe rs are provided for convenienc[...]

  • Page 8

    Part No 840099 8 Form No 082206A MV650SPH Self-Propelled Vacuum Owner’s Manual MV Vacuum Assembly Drawing[...]

  • Page 9

    Form No F082206A 9 Part No 840099 MV650SPH Self-Propelled Vacuum Owner’s Manual PARTS LIST[...]

  • Page 10

    Part No 840099 10 Form No 082206A MV650SPH Self-Propelled Vacuum Owner’s Manual ASSEMBLY INSTRUCTIONS Your BILLY GOAT ® MV Vacuum was ship ped in one carton, completely a ssembled except for the Hood/Uppe r Handle Assembly. Mounting hard ware for the Hoo d/Upper Ha ndle Assembly i s temporarily installed on the lower handle and the Housing assem[...]

  • Page 11

    Form No F082206A 11 Part No 840099 MV650SPH Self-Propelled Vacuum Owner’s Manual 4. Attach upper handle brace to lower handle u sing corresponding hardware. Then repe at this step on the other side. - Two 1/2” wrenches. 5. Attach rod end (164) to the nozzl e door rod then secure in place by tightening jam nut. 6. Attach nozzle door rod to the n[...]

  • Page 12

    Part No 840099 12 Form No 082206A MV650SPH Self-Propelled Vacuum Owner’s Manual OPERATION DO NOT run engine in an enclosed area. Exhaust gases contain carbon mono xide, an odorless and possibly fatal poison. DO NOT start or operate engine if strong odor of ga soline is present. DO NOT start or operate engine if ga soline is spilled. Move equipmen[...]

  • Page 13

    Form No F082206A 13 Part No 840099 MV650SPH Self-Propelled Vacuum Owner’s Manual O PERATOR C ONTROLS The operator’s positio n is at the rear o f the machine bet ween the handlebars. The operator should STAND in a position to allow both handlebars to be grasped firmly, wh ich allows sufficient leverage to steer the machin e. Operator’s control[...]

  • Page 14

    Part No 840099 14 Form No 082206A MV650SPH Self-Propelled Vacuum Owner’s Manual 3. Secure the unit with left hand at the handle t hen pull starter rope with right hand to start engine. PULL STARTER CORD slowly until resistance i s felt. Then pull cord rapidly to avoid kickback. 4. Move throttle control back to FAST position and allow engine to re[...]

  • Page 15

    Form No F082206A 15 Part No 840099 MV650SPH Self-Propelled Vacuum Owner’s Manual V ACUUM N OZZLE D OOR A DJUSTMENT The vacuum nozzle door adjust s for the maximum performance und er various applications. Nozzle fully opened. This is ideal for turf application Nozzle half way opened. This is id eal for hard surface application Nozzle closed for OP[...]

  • Page 16

    Part No 840099 16 Form No 082206A MV650SPH Self-Propelled Vacuum Owner’s Manual V ACUUMING O PERATION This machine is desi gne d for vacuuming leave s, grass clippings, a nd other t ypes of organic litter. Debris mixed with cans, bot tles, and small amounts of sand can be va cuumed; however, it is not this machine's primary purpose. Vacuumin[...]

  • Page 17

    Form No F082206A 17 Part No 840099 MV650SPH Self-Propelled Vacuum Owner’s Manual C LEARING A C LOGGED N OZZLE DISCONNECT spark plug wire before servicing unit. 1. Shut engine off and wait for impeller to stop completely. 2. Disconnect spark plug wire. 3. Wearing durable gloves, remove clog. WEAR durable gloves. Clo g may contain sharp materials. [...]

  • Page 18

    Part No 840099 18 Form No 082206A MV650SPH Self-Propelled Vacuum Owner’s Manual HANDLING and TRANSPORTING Using two people to lift unit is recommende d. Lift holding the handle and front of nozzle. Make sure equipme nt is properly secured before transporting. Se e MV650 se ries specifications on page 3 for unit weight. NEVER lift the machine whil[...]

  • Page 19

    Form No F082206A 19 Part No 840099 MV650SPH Self-Propelled Vacuum Owner’s Manual MAINTENANCE P ERIODIC M AINTENANCE Periodic maintenance should be perfo rmed at the following intervals: Maintenance Operation Every Use Daily or Every 5 Hours Every 25 Hours Every 50 Hours Every 100-150 Hours Inspect for worn or damaged parts. z Check for excessive [...]

  • Page 20

    Part No 840099 20 Form No 082206A MV650SPH Self-Propelled Vacuum Owner’s Manual I MPELLER R EMOVAL READ all safety instructions before servicing unit. DISCONNECT spark plug wire before servicing unit. Tools r equired: - 1/2” socket, 3/8” drive - ratchet, 3/8” - drive extension, 3/8” drive - universal joint, 3/8” drive - pry bar or long [...]

  • Page 21

    Form No F082206A 21 Part No 840099 MV650SPH Self-Propelled Vacuum Owner’s Manual cable adjustment 4" from handl e Tight en Loosen 2. Engage the clutch lever then pull the unit back until it stops freewheeling. The clu tch lever should engage around 2 5/16” of travel or 4 inches from tip of lever to handle. 3. Tighten or loosen cable adjust[...]

  • Page 22

    Part No 840099 22 Form No 082206A MV650SPH Self-Propelled Vacuum Owner’s Manual I NSTALLING N EW D RIVE C HAIN /A LIGNMENT /T ENSION READ all safety instructions before servicing unit. DISCONNECT spark plug wire before servicing unit. Tools r equired: - 3/8” drive ratchet with 8” or longer extension. - 3/8” socket wrench. - 7/16” and 1/2?[...]

  • Page 23

    Form No F082206A 23 Part No 840099 MV650SPH Self-Propelled Vacuum Owner’s Manual W IRING D IAGRAMS Bag Switch Circuit Schematic Diagram TROUBLESHOOTING Problem Possible Cause Solution W ill not vacuum or has poor va cuum performance. · Dirty or full debris bag or fi lter. · Clea n debris bag and f ilte r. Sha ke bag clean or was h. · Nozzle he[...]

  • Page 24

    Part No 840099 24 Form No 082206A MV650SPH Self-Propelled Vacuum Owner’s Manual ENGINE MAINTENANCE AND REPAIR Refer to the engine manufacturer’ s manual for mainten ance and service information. Wa rranty coverage on the engine is the responsibility of the engine manufa cturer. If your engine requires warranty repair contact your local servicin[...]

  • Page 25

    Form No F082206A 25 Part No 840099 MV650SPH Self-Propelled Vacuum Owner’s Manual MAINTENANCE RECORD Date Service Performed[...]

  • Page 26

    Part No 840099 26 Form No 082206A MV650SPH Self-Propelled Vacuum Owner’s Manual ILLUSTRATED PARTS LIST Nozzle Asse mbly Figure 1[...]

  • Page 27

    Form No F082206A 27 Part No 840099 MV650SPH Self-Propelled Vacuum Owner’s Manual Nozzle Assembly Parts List ITEM NO. PA RT NUMBER D ESCRIPTION MV650SPH QTY. 1 350127 YOKE 1/2 - 20 1 2 350128 PIN YOKE 1/2" 1 3 8024060 BOLT CARRIAGE 3/8-16X1 1/2" Z P 2 4 8172009 W ASHER 3/8" SAE ZP 2 5 8161042 NUT LOCK 3/8- 16 LT W T T HIN ZP 2 6 804[...]

  • Page 28

    Part No 840099 28 Form No 082206A MV650SPH Self-Propelled Vacuum Owner’s Manual Drive /Rear Axle Assembly Figure 2[...]

  • Page 29

    Form No F082206A 29 Part No 840099 MV650SPH Self-Propelled Vacuum Owner’s Manual Drive /Rear Axle Assembly Parts List IT EM N O . PA RT NUMBER DESCRIPTION M V650SPH QTY. 80 840110 BRACKET TR ANS MO UNT W A MV VAC 1 81 350133 BEARING 3/4" W /PILLOW BLOCK 2 82 840009 DIFFEREN TIAL 54 T O OT H D-C UT 1 83 840086 BRACKET TR ANS ANT I ROT AT ION [...]

  • Page 30

    Part No 840099 30 Form No 082206A MV650SPH Self-Propelled Vacuum Owner’s Man u al Engine Assembly Figure 3[...]

  • Page 31

    Form No F120905A 31 Part No 840099 MV650SPH Self-Propelled Vacuum Owner’s Manual Engine Assembly Parts List IT EM NO. PA RT NUMBER DESC RI PTI ON M V650SPH QTY. 50 840069 ENGINE HON DA 6.5 VERTICAL GSV190 1 51 840136 IMPELLER ASSEMBLY SP MV VAC 1 52 840107 PLATE T OP W A SP MV VAC 1 53 840205 HO USING PLAST IC VAC 1 54 400502 W ASH ER LOCK 3/8 TW[...]

  • Page 32

    Part No 840099 32 Form No 082206A MV650SPH Self-Propelled Vacuum Owner’s Man u al Hood Assembly Figure 4[...]

  • Page 33

    Form No F120905A 33 Part No 840099 MV650SPH Self-Propelled Vacuum Owner’s Manual Hood Assembly IT E M NO. PART NUM BER DESCRI PTI ON M V650SP H QTY . 130 840141 HO OD ASSY W / LABE L M V VAC 1 131 840153 BR A CK ET B AG C H A N NE L R H W /SEAL M V VA C 1 132 840196 SEA L B AG M V VA C 1 133 840037 T UB E H A ND LE BR AC E R H M V VAC 1 134 84003[...]

  • Page 34

    Part No 840099 34 Form No 082206A MV650SPH Self-Propelled Vacuum Owner’s Man u al NOTES:[...]