Bintelli Scorch 150cc manual

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Contents BINTELLI USER ’ S MANUAL Instructions to User s Precauti ons ........................................................................ 1 V ehicle Id entifica tion N umber (VIN ) and Eng ine Number ... 2 Brief Intr oducti on to t he Scooter ......................................... 3 T ec hnical S pecificati ons ...........................[...]

1 USER ’ S MANUAL Instr uction s to U sers Precautions Please read t he User ’ s Manual bef ore operatin g the vehicl e! W arning * A lwa ys observe traffic laws and regulat ions. * All users’ must hav e a valid driver’s licen se. * Do not hang any ite ms from the throt tle grip as t his will cause an uns afe driv ing condition. * Please we[...]

2 Instr uction s to U sers USER ’ S MANUAL Ve hicle Identification Number ( VIN) a nd Engine Number V ehicle Identif ication Nu mber ( VIN ) and Engine Number Please fill in approp riate number s for future reference: VIN : Engine Number: ① V eh icle Iden tificati on Nu mber (VIN) is printed o n the ver tical tu be of the f rame, behind this pl[...]

3 USER ’ S MANUAL Instr uction s to U sers Brief Introduction to the Scooter 1. Head Light 2. Left front turn ligh t 3. Front storage box 4. Seat cushion 5. Rear carrier 6. Disc brak e 7. Side support 8. Main support 9. S tart ing ar m 10 . Air f ilter[...]

4 Instr uction s to U sers USER ’ S MANUAL Brief Introduction to the S cooter 1. T ail light 2. Rear spoiler 3. Helmet hook 4. S t eering column 5. Right front turn signal 6. Rear wheel 7. Muffler 8. Battery Compartment 9. Front brake lever 10 . Front wheel[...]

5 USER ’ S MANUAL Instr uction s to U sers Brief Introduction to the S cooter 1. Rearv iew mirror s 2. Left handgrip 3. Left control switch 4. Instrument c luster 5. Ignit ion switch 6. Right control switch 7. Throttle gr ip[...]

6 Instr uction s to U sers USER ’ S MANUAL T echnical S pecif icati ons Sprint Breeze Edge Scorch Havoc Engine Type BN139QMB BN139QMB BN139QMB BN139QMB BN157QMJ Cooling System Air Cooled Air Cooled Air Cooled Air Cooled Air Cooled Bore x Stroke 4 stroke 4 stroke 4 stroke 4 stroke 4 stroke Compression Ratio 10.4:1 10.4:1 10.4:1 10.4:1 9.5:1 Horse [...]

7 USER ’ S MANUAL Instr uction s to U sers Max Load Capa city 400lb 400lb 400lb 400lb 400lb Scooter Weight 170lb 172lb 190lb 190lb 225lb Frame Material Steel Steel Steel Steel Steel Battery Motobatt 12V,7A Motobatt 12V,7A Motobatt 12V,7A Motobatt 12V,7A Motobatt 12V,7A Lights Halogen Halogen Halogen Halogen Halogen Shipping Dimensions (LxWxH) 67.[...]

8 Instr uction s to U sers USER ’ S MANUAL Instrument Cluster 1. Left turn indicator : W hen the left t urning indicat or “ ” flashes , the left turn signal is on . 2. T achom eter : I ndicates t he current engi ne speed i n revolutions pe r minute. 3. H igh bea m indicator : W hen the high bea m indicator l amp “ ” is on , it indicates t[...]

9 USER ’ S MANUAL Instr uction s to U sers L e ft Control S w itch 1. High bea m switch: T o use the High beam hea dlight setting, flip the switch up to the “ ” position . 2. Low beam sw itch: T o use the Low beam h eadlight sett ing, flip the switch down to “ ” position . 3. Horn butt on : T o use the h orn , press the butt on labeled ?[...]

10 Instr uction s to U sers USER ’ S MANUAL Right Control S w itch 1. Head Light sw itch : ( W hen equ ipped) On some models the headli ghts can be c ontrolled from the right han d switch. T o use, t ur n the Head Light s witch to the posit ion “ ” , the headlight will turn on with the eng ine runnin g. 2. Electric S tart button : Pressing th[...]

11 USER ’ S MANUAL Instr uction s to U sers Ignition S wi tch Ca ution W hen leaving the v ehicle p arked , usi ng the “ ” to loc k the steering w ill help deter t hefts a nd prevent t he vehicle fro m being driv en. Ignit ion O n: Turn the ignit io n key rig ht to t he po sition “ ” to turn on the electr ical syste m of the vehi cle . Th[...]

12 Instr uction s to U sers USER ’ S MANUAL Seat Cushion Lock Fuel t ank Check p age 7 to see y our models fue l tan k capacity . To g a i n access to the fuel ta nk , tur n the fuel t ank c ap 90 º counte r - clockwise a nd lift up. Always use 93 octane. Be car eful wh en a ddi ng fue l to p reve nt o verfil lin g. T o close the fuel tank, plac[...]

13 USER ’ S MANUAL Instr uction s to U sers W arning * Be care ful not to over fill the fuel t ank. G asoline ca n damag e the finish o f the vehic le. Always r emove spi lled gas from pai nt ed surfaces and clea n with soap and w ater . * Gasoline is f lammable. O nly fill the vehicl e with the engine t urned off, an d parked in a well v entilat[...]

14 Instr uction s to U sers USER ’ S MANUAL V ehicle Operation All Binte lli scooters use a dry - type automatic centrifugal clutch and belt driven CVT t ransmission. If there is ever an issue with the transmiss ion belt, varia tor , or clutc h , please have the v ehicle serviced at an authori zed service cent er . Fro nt br ake ha ndle : Whe n a[...]

15 USER ’ S MANUAL Instr uction s to U sers V ehicle Load The m axim um load of the vehicle must be strictly observed. Failure to do so will res ult in an un safe drivin g condi tion, po tential eng ine and/or premature t ransmissio n wear . * Articles in the rear stor age box must be secure ly fixed.(If equ ipped) * Never hang ite ms from the fr[...]

16 Opera ting In str uction s USER ’ S MANUAL Basic veh icle inform ation In order to ensur e optimal performanc e of the vehicle, regular servi ce and maintenan ce must be followed. Alw ays chec k the vehicle is safe t o oper ate pr ior to driving. 1. S t art the engine and al low the vehicle t o idle for a few minutes to let the engine war m up[...]

17 USER ’ S MANUAL Check that the vehicle h as an adeq uate lev el of gas oline prior t o r iding. V erify the gas cap is secu red. V erify the st eerin g is tight an d moves freely . There sh ould be n o binding and no pla y . Level the vehic le o n the r ear kick sta nd and c heck the oil to verify the oil lev el is b etween the upper and lo we[...]

18 USER ’ S M ANUAL Chec k unde r the engine for leaks. Any si gns o f leaki ng sho uld be add resse d pri or t o rid ing. Chec k the front t ir e pr essure and inspe ct t he tread. L ook for any signs of flui d leaks. V erify the connections on the battery terminals are tigh t and free from damage and corros ion. Ch eck the rear tire pressure an[...]

19 USER ’ S MANUAL Opera ting In str uction s Kick St arting the Engine : The scooter ca n be kick st arted by following thes e steps: Turn the ke y to the “on” pos itio n with the vehi cle o n the rear kick stand. The vehicle can only be kick star ted while o n the rea r kic k sta nd. Pull the ki ck st art le ver o ut. Standin g be hind the [...]

20 Opera ting In str uction s USER ’ S MANUAL Electric St arting the Engine: The duration of each electr ic s tar t attempt should no t excee d 5 seconds. Always wait at least 10 seconds in betw een st arting attempt s to prevent the st arter from over heating. If 3 star tup attempt s fail consecut ively , the vehicle m ust be chec ked. First, in[...]

21 USER ’ S MANUAL Opera ting In str uction s Parking the Scooter Always p ark your v ehicle in a saf e place . Use your t urn signal s to warn surr ounding vehic les and pedestrians whe n sl o wi ng . Always use both bra kes whe n slo wing t he vehic le d own. Release the throttl e and use the front brake lever to slow the vehicle. Press both br[...]

22 Opera ting In str uction s USER ’ S MANUAL Caution * When leav ing the v ehicle par ked for an extended a mount of ti me in an unsup ervised area, it is reco mmended t o use the steer ing column lock to deter theft s . Always ma ke sure you remov e the ignition key from the vehic le after use. Turn the ignitio n lock switc h to the position ?[...]

23 USER ’ S MANUAL Service and Maintenance Regular Serv ice and M aintenance During nor mal operat ion of the vehicle it is p ossible for har dware to loosen due t o vibration . B y regularly serv icing and maint ainin g your vehicle the r eliability , fuel economy and performan ce will be max i mized. Failure to do s o will result in decr eased [...]

24 Service and Maintenance USER ’ S MANUAL New V ehicl e Mainten ance Pr oc edure (500 mile Ser vice) 1. D rain and r efill oil. Inspe ct and clean the o il filter scr een. 2. Drain and refill trans mission fl uid 3. Ch eck the t rave l of the front and rear brakes as well as t he thrott le grip . A dj ust them if nec essa ry . 4. Inspect all har[...]

25 USER ’ S MANUAL Service and Maintenance Lev el 2 Serv ice and Mai nten ance Level 2 Service an d Maint enance are ad ditional items that need to be checked at each 3000 mile interval. Thes e items should be checked i n addition to the st andar d Lev el 1 servicing. 1. Check the co ndition of the transmiss ion clut ch. Excessive wear on the clu[...]

26 Service and Maintenance USER ’ S MANUAL Serv ice and Maint enance f or the Car buret or For maxi mum perfor mance and re liability it is import ant the carbur etor is adjusted pro perly . Fa ilure to do so w ill affect st arti ng, idl e, as w ell as th e overall vehi cle s per formance. T o ensure m aximum per formance, please do t he follo w [...]

27 USER ’ S MANUAL Service and Maintenance Checking a nd Changing the Engine Oil Caution Checking an d Replacing Engine Oil T o ensur e an accurate readi ng when chec king the engine o il, place the vehicle on the cent er kickst and. Only chec k the oil level after the engi ne has been shut of f for at leas t 5 minutes. Be aware t he engine a nd [...]

28 Service and Maintenance USER ’ S MANUAL Serv ice and Maint enance o f the S p ark P lug Remov e the spar k plug from the eng ine. If the color of the insul at or skirt of the spar k plug is brown it indicates t hat the carburetor is adjust ed properly . Any signs of buil dup on the plug sh ould be noted as t his could be a sign of an inc orrec[...]

29 USER ’ S MANUAL Service and Maintenance Serv ice and Maint enance f or the Ai r Filter W hen the filter element of the air filter is blocked by dust, it may result in increase d resist ance of t he air int ake syst em whi ch l ead s to a ri ch gas mixture that can reduce power and inc rea se f uel co nsu mption . It is importa nt the air f ilt[...]

30 Service and Maintenance USER ’ S MANUAL A djustment o f the acceler ator han dgrip Check whet her the free trav el of the throttle grip is within the spec ified range and adj ust if necessary . Please foll ow the following ste ps to adjust the thrott le free travel : 1. First, loosen t he locking n ut. 2. S pinn ing the re gulator will ext end[...]

31 USER ’ S MANUAL Service and Maintenance * Check the tr avel of the bra ke lever when appl ied. Excess ive trav el could indic ate worn pad s or air in the brake flu id. Either o f which need to be addre ssed prio r to riding. * C heck for the wear o n the front disc rotor . Any signs of warp ing or irregular ites in the surfac e of the brake r[...]

32 Service and Maintenance USER ’ S MANUAL Serv ice and Maint enance f or the Re ar Brak e Adjust ment of the rear d isc brake : * First, use the suppor t to prop up the rear whee l of the motorcycl e an d then adj ust the free tr avel of the rear br ake. * A ppl y t he rear b r ak e sev eral times . Each t ime the br ake shoul d release fre ely [...]

33 USER ’ S MANUAL Service and Maintenance A djustment o f the rear b rake light * It is importa nt to alway s check the vehicles lig hts are properly functionin g prior to using the v ehicle . The brake light can b e inspected wit h the ignitio n turned to the on pos ition, and the lef t brake hand le pressed. * When app lying the front and rear[...]

34 Service and Maintenance USER ’ S MANUAL Service and Mainte nance for Front and Rear Tires Prior to ridi ng always ins pect the t ires. Make sur e the front and rear tire are filled t o their reco mmend pressur e. Pro per tire infl ation i ncre ases riding com fort and st ability of the driving of vehicl e whi le prolong ing the service life of[...]

35 USER ’ S MANUAL Service and Maintenance Remov al and Instal lation of the Rear W heel * V erify the engine is of f. * Place vehicle on c enter kick st and and r e move muf fler . * Loosen the rear whe el nut, and remove the r ear wheel . Inst allation prec autions: * T orque the re ar wheel nut to 80f t.lbs. and re insta ll muff er . * V erify[...]

36 Service and Maintenance USER ’ S MANUAL Serv ice and Maintenance for Batte ry All Bintelli scooters come st andard w ith a MotoBat t Quadflex S ealed Maintenance Free AGM Battery . These hig h performan ce batterie s offer more cold cra nking amp s and higher capa cities then s tandard sco oter batterie s. In order to main ta in and prolong th[...]

37 USER ’ S MANUAL Service and Maintenance Service and Mainte nance for the Fuse The fuse is conne cted in series to the batt ery . If there is a sudden power surge or issue within the electrical system , the fuse will automatically b re ak to protect the battery and other elec trical component s. Bintelli rec ommends using the OEM 1 5amp fus e. [...]

38 Service and Maintenance USER ’ S MANUAL Storage of the V ehicle Long - time st orage : For vehicles t hat will be par ked for longer t hen a month, the follow ing items need t o be perform ed. * Drain all fuel fro m carburet or and fuel tan k. * R emove spar k plug. Pour a tablespoon of clean e ngi ne oil into the cyl in der . Using the kick s[...]

39 USER ’ S MANUAL Service and Maintenance Serv ice and Maint enance In terv al T abl e Regular Serv ice and Ma intenance is generally base d on the reading o f the o dometer . W hen the motorc ycle is wor king under bad cond itions or und er load operat ion for a long ti me, the service and maint enance interv al should be appropr iately shor te[...]

40 Service and Maintenance USER ’ S MANUAL Serv ice and Maint enance In terv al for Lubricate d Part s Name Model O dometer rea ding Miles 1000 2000 4000 8500 10500 15000 20000 Engine Oil SAE 10W - 40 - R R R R R R R Brake Cab les Multipur pose lithium - bas ed lubricat ing grease) - - R R R R R R Brake Flui d DOT3 or DO T4 - R - Lubricati ng oil[...]

Common Fault s and T roubles hooting Fault sy stem Fault Causes T roubleshooting Fuel system The engine i s unable to be started. Fuel not enter ing the carburetor ; Check fue l lines for blockage Fuel not flowi ng fr om fuel t ank; Check the fuel petco ck The vacuum line fittin g lea ks; Replace th e vacuum lin e fitting The fuel line is block ed;[...]

42 Service and Maintenance USER ’ S MANUAL Common F ault s and T roubles hooting Fault sy stem Fault Causes T roubleshooting E PA D e v i c e Emitted po llutant s exceed applicable standar ds T oo much carbo n is built up at the seco ndary air in take port. Clean the carbon buildup at the secondary air intak e port. T he air pump is blocked or da[...]

Common Fault s and T roubles hooting Fault sy stem Fault Causes T roubleshooting Engine M echanical Compress ion ratio is too high There is t oo much carbo n buildup i n the comb ustion chamber and on the top of the piston. Clean the c arbon buildu p in the co mbustion cham ber and on the top of the piston. Excessiv e noise from engine . V alves ar[...]

44 Service and Maintenance USER ’ S MANUAL Common Fault s and T roubles hooting Fault sy stem Fault Causes T roubleshooting Rear W he el The r ear wheel v ibrates . The rear w heel is dama ged . Replace the rear wheel . The tire press ure is too l ow . Increase the tire pres sure. The rear wheel nut is l oos e. T orque the rear w heel nut to the [...]