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Briggs & Stratton 135200 manual

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Table of contents for the manual

  • Page 1

    COPYRIGHT by BRIGGS & STRA TTON CORPORA TION All rights reserved. No part of this material may be reproduced or transmitted, in any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage and retrieval system, without permission in writing from Briggs & Stratton Corporation. FORM MS ?[...]

  • Page 2

    135200 to 135299 2810 − 2 Assemblies include all parts shown in frames. 02/26/2007 2 1 1 497144 Cylinder Assembly −−−−−−− Note −−−−− 494955 Cylinder Assembly Used on T ype No(s). 001 1, 0013, 0022, 0025, 0026, 0059, 0072, 0075, 0080, 0082, 0083, 0084, 0093, 01 15, 0121, 0126, 0138, 0157, 0162, 0163, 0164, 0166, 0168, 0181,[...]

  • Page 3

    135200 to 135299 2810 − 3 Assemblies include all parts shown in frames. 02/26/2007 3 307 13 383 635 337 5 13A 1058 OWNER’S MANUAL 7 527 529A 529 11 9 10 8 308A 15 552 1 3 2 718 14 989 306 870 871 869 1 Cylinder Assembly (See previous page) 2 399269 Kit − Bushing/Seal (Magneto Side) (Used After Code Date 94012300). −−−−−−− Note ?[...]

  • Page 4

    135200 to 135299 2810 − 4 Assemblies include all parts shown in frames. 02/26/2007 4 32 30 27 27 26 25 29 28 25 790908 Piston Assembly (Standard) (Used After Code Date 9901 1 100). −−−−−−− Note −−−−− 298904 Piston Assembly (Standard) (Used Before Code Date 9901 1200). 792532 Piston Assembly (.020” Oversize) (Used After C[...]

  • Page 5

    135200 to 135299 2810 − 5 Assemblies include all parts shown in frames. 02/26/2007 5 45 35 36 40 45 34 33 40 40B 33 21 1 1 19S V alve − Exhaust 34 261044S V alve − Intake 35 690520 Spring − V alve (Intake) 36 692180 Spring − V alve (Exhaust) 40 692194 Retainer − V alve 40B 691760 Retainer − V alve (Exhaust) 45 690509 T appet − V alv[...]

  • Page 6

    135200 to 135299 2810 − 6 Assemblies include all parts shown in frames. 02/26/2007 6 741 357 16 146 24 357A 17 16 492088 Crankshaft (No Longer A vailable) −−−−−−− Note −−−−− 397095 Crankshaft Used on T ype No(s). 0049, 0107, 0155, 0215, 0243, 0277, 0649, 1049, 1215. 397103 Crankshaft Used on T ype No(s). 0020, 01 17, 0132,[...]

  • Page 7

    135200 to 135299 2810 − 7 Assemblies include all parts shown in frames. 02/26/2007 7 18 18 694377 Cover − Crankcase (Gear Reduction) −−−−−−− Note −−−−− 694375 Cover − Crankcase (Auxillary PTO) 694350 Cover − Crankcase (Plain Bearing) 694319 Cover − Crankcase (Ball Bearing) K Included in Engine Gasket Set − Ref. 3[...]

  • Page 8

    135200 to 135299 2810 − 8 Assemblies include all parts shown in frames. 02/26/2007 8 22 170 12 1 194 415 20 21 20 18 19 12 K 692213 Gasket − Crankcase (Standard) −−−−−−− Note −−−−− K 270125 Gasket − Crankcase (.005“ Thick) K 270126 Gasket − Crankcase (.009” Thick) 18 Cover − Crankcase (See Previous Page) 19 495[...]

  • Page 9

    135200 to 135299 2810 − 9 Assemblies include all parts shown in frames. 02/26/2007 9 219 46 220 46 691 164 Camshaft (Used After Code Date 961 12400). −−−−−−− Note −−−−− 691 166 Camshaft (Used After Code Date 961 12400). Used on T ype No(s). 0173, 0214, 0309, 061 1, 0670, 0671, 0728, 0757, 0758, 0780, 101 1, 1070, 1071, 1 1[...]

  • Page 10

    135200 to 135299 2810 − 10 Assemblies include all parts shown in frames. 02/26/2007 10 147 90 NOTE: SEE NEXT P AGE FOR ADDITIONAL CARBURET OR P ARTS 90 498298 Carburetor −−−−−−− Note −−−−− 495951 Carburetor Used on T ype No(s). 0185, 0263. 495425 Carburetor Used on T ype No(s). 0214. 498298 Carburetor Used on T ype No(s). [...]

  • Page 11

    135200 to 135299 2810 − 1 1 Assemblies include all parts shown in frames. 02/26/2007 11 692 987 633 1 10A 1 149 689 95 130 127A 149 173 51A 718A 435 127 392 394 434 432 97 141 393 365 61 1 205 203 212 612 90 191 51A K ∅ D 2731 13 Gasket − Intake 90 Carburetor (See Previous Page) 95 691437 Screw (Throttle V alve) 97 692325 Shaft − Throttle 1[...]

  • Page 12

    135200 to 135299 2810 − 12 Assemblies include all parts shown in frames. 02/26/2007 12 130A 394 633 203A 205C 392A 432 127B 212A 232A 1 149 689 987A 987B 95 718A 434 435 173A 149 352 817 120 276 912 951 11 2 680 680A 612 97A 51 61 1 90A 141A 612A 393 919 1 10A 1227 51 K D 27355 Gasket − Intake Used on T ype No(s). 0299, 1 101, 1012, 1309. 90A 3[...]

  • Page 13

    135200 to 135299 2810 − 13 Assemblies include all parts shown in frames. 02/26/2007 13 621 485 216 562 505 227 620 485A 729A 367 688 689A 1 197 226A 222A 404 614 616 615 216 691824 Link − Choke (Manual) 222A 690816 Bracket − Control (Gear and Rack) Used on T ype No(s). 0214. 226A 399109 Rod − Hand Choke (Rod Assembly) 227 690653 Lever − G[...]

  • Page 14

    135200 to 135299 2810 − 14 Assemblies include all parts shown in frames. 02/26/2007 14 202 208 203A 414 410 779 153 780A 831 224 689B 206A 629 780 280 208B 275A 344 587 266A 206 208A 725 951 216A 217 218 232 995 542 270 268 269 271 265 267 1012 275 266 205A 729A 367 153 490589 Kit − Collar/Screw 202 691814 Link − Mechanical Governor −−−[...]

  • Page 15

    135200 to 135299 2810 − 15 Assemblies include all parts shown in frames. 02/26/2007 15 373 520 359 507 578 990 474 892 347 920 356B 356 356A 334A 851 668 334 627 333 1054 356D 111 9 356E 24 729 24 691732 Key − Flywheel 333 397358 Armature − Magneto 334 690306 Screw (Magneto Armature) 334A 691621 Screw (Magneto Armature) 347 691995 Switch − [...]

  • Page 16

    135200 to 135299 2810 − 16 Assemblies include all parts shown in frames. 02/26/2007 16 209 209C 21 1 209 690376 Spring − Governor (Rich Red) −−−−−−− Note −−−−− 691816 Spring − Governor (Black) Used on T ype No(s). 0004, 0016, 0020, 0027, 0029, 01 19, 0124, 0127, 0141, 0142, 0143, 0176, 0177, 0185, 0189, 0195, 0203, 020[...]

  • Page 17

    135200 to 135299 2810 − 17 Assemblies include all parts shown in frames. 02/26/2007 17 190 191A 190B 957 621 916 190A 191 191B 180C 181 180B 191A 621 916 191 NOTE: ALL FUN − KART APPLICA TIONS USING MODEL SERIES 135200 ENGINES MUST USE 694315 FUEL T ANK. 180B 694315 T ank − Fuel −−−−−−− Note −−−−− 495370 T ank − Fuel[...]

  • Page 18

    135200 to 135299 2810 − 18 Assemblies include all parts shown in frames. 02/26/2007 18 967 163 971 425 445A 445 467 649 161 163A 968A 967A 163B 855 968 536 161 691735 Base − Air Cleaner 163 K ∅ 271935S Air Cleaner Gasket (Standard, Oval) 163A D 271 139S Air Cleaner Gasket (1 5/8” O.D. Round) 163B 690580 Air Cleaner Gasket (1 15/16” O.D. R[...]

  • Page 19

    135200 to 135299 2810 − 19 Assemblies include all parts shown in frames. 02/26/2007 19 613 613D 725A 981 300A 81 613B 883 81 613A 677 677 300B 676 676A 883 883 613C 677 676 300D 300C 303 298 81 691729 Lock − Muf fler Screw 298 690453 Locknut − Muf fler/Elbow 300A 691969 Muf fler (Super Lo T one) 300B 494585 Muf fler −−−−−−− Note[...]

  • Page 20

    135200 to 135299 2810 − 20 Assemblies include all parts shown in frames. 02/26/2007 20 669 677 648 677 836 346 677 836D 836A 832B 676 676A 676B 994A 725A 836C 836B 832C 677 676 832A 346 690661 Screw (Spark Arrestor) 648 691660 Screw (Muf fler Guard Bracket) 669 690425 Bracket − Muf fler Guard 676 393757 Deflector − Muf fler (Side Out) (Deep) [...]

  • Page 21

    135200 to 135299 2810 − 21 Assemblies include all parts shown in frames. 02/26/2007 21 332 23 726 363 23A 73A 73 455 455A 324 75 23 Flywheel (No Longer A vailable) (Rewind Start) 23A 690820 Flywheel (With Ring Gear) 73 224883 Screen − Rotating (Used Before Code Date 95020300). 73A 691226 Screen − Rotating (Used After Code Date 95010800). −?[...]

  • Page 22

    135200 to 135299 2810 − 22 Assemblies include all parts shown in frames. 02/26/2007 22 305 304 215 78 37 732 727 729A 367 1036 EMISSIONS LABEL 37 691732 Guard − Flywheel 78 691660 Screw (Flywheel Guard) 215 691745 Guide − Air (Rewind Start) −−−−−−− Note −−−−− 690472 Guide − Air (Electric Start) 304 495759 Housing −[...]

  • Page 23

    135200 to 135299 2810 − 23 Assemblies include all parts shown in frames. 02/26/2007 23 55 456 58 459 689 597 608 592 65 60 1210 121 1 60A 59 55 691422 Housing − Rewind Starter 58 691921 Rope − Starter (Cut T o Required Length) 59 396892 Insert − Grip 60 691915 Grip − Starter Rope (1 Piece) 60A 393152 Grip − Starter Rope (2 Piece) 65 690[...]

  • Page 24

    135200 to 135299 2810 − 24 Assemblies include all parts shown in frames. 02/26/2007 24 608A 678 57A 144 58A 459A 60A 59 65A 592 1 140 456A 689D 1 134 101 55A 55A Housing − Rewind Starter (For Complete Rewind Starter Housing Service, See Ref 608, Previous Page) 57A 491889 Rewind Starter Spring 58A 280406 Starter Rope (Cut T o Required Length) 59[...]

  • Page 25

    135200 to 135299 2810 − 25 Assemblies include all parts shown in frames. 02/26/2007 25 1090 544 802 801 803 310 31 1 783 1051 309 510 697A 1 195 697 675 797 513 309 690658 Motor − Starter 310 690323 Bolt (Starter Motor) 31 1 497608 Set − Brush 510 499308 Drive − Starter 513 692024 Clutch − Drive 544 692966 Armature − Starter 675 691621 [...]

  • Page 26

    135200 to 135299 2810 − 26 Assemblies include all parts shown in frames. 02/26/2007 26 731 1 196 82A 82 83 20A 80 88 85 87 84 15A 86 79 15A 691682 Plug − Oil Drain Plug (Flush) 20A K 299819 Seal − Oil (PT O Side) ( 53/64” I.D. Without Spring) 79 690605 Case − Gear Reduction 80 691602 Gasket − Gear Case 82 690369 Screw (Gear Reduction Ca[...]

  • Page 27

    135200 to 135299 2810 − 27 Assemblies include all parts shown in frames. 02/26/2007 27 523 524 842 525 847 287 524 842A 525A 523A 287A 441 978 982 979 523B 338 525C 524 842 847B 847A 982A R 898 428 983 978 984 661 789 980 287 Screw (No Longer A vailable) (Dipstick Tube) 287A 691693 Screw (Dipstick Tube) 338 690270 Gasket − Dipstick 428 691612 N[...]

  • Page 28

    135200 to 135299 2810 − 28 Assemblies include all parts shown in frames. 02/26/2007 28 7 9 3 12 1 194 20 51 51A 163 883 20A 842A 978 524 842 358A ENGINE GASKET SET 191 191A 191B 3 K 299819 Seal − Oil (Magneto Side) 7 K ∅ 272157 Gasket − Cylinder Head 9 K ∅ 27549 Gasket − Breather 12 K 692213 Gasket − Crankcase (Standard) −−−−?[...]

  • Page 29

    135200 to 135299 2810 − 29 Assemblies include all parts shown in frames. 02/26/2007 29 121 CARBURETOR OVERHAUL KIT 173A 149 352 817 120 276 912 191A 191B 191 394 173 51 51A 163 163A 1227 51 KD 27355 Gasket − Intake Used on T ype No(s). 0299, 1 101, 1012, 1309. 51A K ∅ D 2731 13 Gasket − Intake 120 D 692134 Seat − Needle V alve 121 495606 [...]

  • Page 30

    135200 to 135299 2810 − 30 Assemblies include all parts shown in frames. 02/26/2007 30 7 9 51A 163 1095 V AL VE GASKET SET 7 K ∅ 272157 Gasket − Cylinder Head 9 K ∅ 27549 Gasket − Breather 51A K ∅ D 2731 13 Gasket − Intake 163 K ∅ 271935 Gasket − Air Cleaner (Standard, Oval) 1095 498529 Gasket Set − V alve K Included in Engine G[...]