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Briggs & Stratton 1687302 manual

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Table of contents for the manual

  • Page 1

    Installation Instructions P o wer Steering Con ver sion Kit Mfg. No . 1687286, 1687302 For Prestige / 500 / 1800 / 2800 Series Tractors[...]

  • Page 2

    [...]

  • Page 3

    i P o wer Steering Con version Kit T able of Contents SECTION CONTENTS General Information Safety Personal Protective Equipment ................................................... 1-1 Battery/Electrolyte Saftey .............................................................1-1 Electrical System Safety .................................................[...]

  • Page 4

    ii Installation Instructions T ab le of Contents[...]

  • Page 5

    1-1 Safety Rules General Information SER VICE AND MAINTENANCE P ersonal Pr otective Equipment • Wear protective safety glasses whenever using hand or power tools, shop equipment, and whenever work- ing under power equipment to protect your eyes from falling debris and small parts. • Wear safety goggles or full face protection when han- dling ba[...]

  • Page 6

    1-2 General Information Safety Rules W ork Area Safety • Always keep the work area clear of clutter from dis- carded parts, and debris from parts boxes or packag- ing materials. Small parts, hardware items, and other debris or refuse left lying around can become slip, trip, and fall hazards if not removed and discarded of properly. • Always obs[...]

  • Page 7

    1-3 Safety Rules General Information GENERAL REP AIR INFORMA TION In addition to providing specific repair procedures for the equipment listed at the beginning of this section, this manual provides the following additional general instruc- tions for dealing with repairs to various types of compo- nents. This information is designed to help you deal[...]

  • Page 8

    1-4 General Information Safety Rules Fastener s & Har dware All hardware and fasteners used in this equipment must meet factory specifications for SAE grade, size, and torque, and must be kept securely tightened. Locking hardware that degrades with use should be replaced when service is performed in affected areas. Always observe factory specif[...]

  • Page 9

    1-5 Safety Rules General Information NO TES[...]

  • Page 10

    [...]

  • Page 11

    2-1 P o wer Steering Con version Kit Installation Instructions P o wer Steering Con ver sion Components Figure 1. Contents 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 25 26 25 26 27 28 29 32 31 30 33 12 34 12 35 36 37 38 39 41 40[...]

  • Page 12

    2-2 Installation Instructions P o wer Steering Con version Kit Ref Part No. Qty. Description 1 1733139A 1 TOWER, Steering 2 1733044A 1 PLATE, Support 3 1924856 4 SCREW,Taptite 5/16-18 x 1/2 4 1960655 2 CARRIAGE BOLT, 5/16-18 x 1-1/4 5 1960636 2 NUT, KEPS, 5/16-18 6 1933988 2 NUT, Push, 5/16 7 1733363 1 STEERING WHEEL 8 1725024 1 CAP, Steering Wheel[...]

  • Page 13

    2-3 P o wer Steering Con version Kit Installation Instructions NOTE: Read through these instructions, the SERVICE MANUAL, and OPERATOR’S MANUAL before beginning installation. INITIAL ASSEMBL Y Hitch Replacement 1. Remove mower deck. See OPERATOR’S MANUAL . 2. Remove hitch (A, Figure 1) from mower deck. Note: Hardware used to attach leveling rod[...]

  • Page 14

    2-4 Installation Instructions P o wer Steering Con version Kit A 7. Remove front axle and steering linkage. See SERVICE MANUAL, SECTION 8 - Steering & Front Wheel Repair. 8. Remove J-hook (A, Figure 4) from original axle (B). Save J-hook (A), 7/16-14 x 2 capscrews (C), and 7/16-14 lock nuts (D) for installation on new axle. Figure 5 Spacer Remo[...]

  • Page 15

    2-5 P o wer Steering Con version Kit Installation Instructions 15. Install hydraulic perma-push fittings (B, Figure 7) to steering cylinder (A) as shown. Figure 7 Hydraulic Fitting Installation A. Steering Cylinder B. Perma-Push Fittings A B 16. Attach tie rod (B, Figure 8) to new axle (A) using two spacers (C), two 3/8-16 x 1 square head bolts (D)[...]

  • Page 16

    2-6 Installation Instructions P o wer Steering Con version Kit 19. Install new axle (A, Figure 11) between axle support plate (B) and frame (C) using a 5/8-11 x 3-1/2 cap- screw (D), two 5/8 flat washers (E), and a 5/8-11 flange nut (F) as shown. Tighten flange nut to 150 ft. lbs (204 Nm). 22. Tighten all four 3/8-16 support plate bolts (E, Figure [...]

  • Page 17

    P o wer Steering Con version Kit Installation Instructions 2-7 Steering Replacement T ear-do wn and Remov al of Steering System 1. See the SERVICE MANUAL, Section 10 - Hydraulic System Service for removal and installation of the valve control spool. 2. Remove the control spool & support from the tower assembly, and save all hardware for reinsta[...]

  • Page 18

    2-8 Installation Instructions P o wer Steering Con version Kit NOTE: For initial installation, only two screws are used (as shown) and the screws are to be loosely installed to allow the tower to pivot. 3. Attach new tower assembly (A, Figure 15) to frame (A) using two 3/8-16 x 3/4 taptite screws (C). A B C C Figure 15 Tower Assembly Installation A[...]

  • Page 19

    2-9 P o wer Steering Con version Kit Installation Instructions Figure 17 Power Steering & Hydraulic Hose Installation A. Power Steering Unit B. Control Valve Spool C. Three-way “T” D. Hydraulic Tube (from Port P to Transmission) E. Hydraulic Hose (Port T) to “T” fitting F. Hydraulic Hose (Port P) to hydraulic tube G. Hydraulic Hose (Por[...]

  • Page 20

    2-10 Installation Instructions P o wer Steering Con version Kit A B Figure 18 Hydraulic Tube to Transmission A. Transmission Port B. Hydraulic Tube Figure 19 Hydraulic Hose Routing A. Bulkhead Heatshield B. Frame C. Hydraulic Hose (labeled “Port R”) D. Hydraulic Hose (labeled “Port L”) D C B A D B A C Figure 20 Steering Hose Connection A. S[...]

  • Page 21

    2-11 P o wer Steering Con version Kit Installation Instructions Tilt & Steering Wheel Installation Battery , Dash, Seat Deck, Seat, and Hood Assembl y Installation 1. Install battery, but DO NOT connect. 2. Install seat deck and seat. See the SERVICE MANUAL, Section 16 - Seat Deck & Fuel Tank Service. 3. Install dash assembly, and hood asse[...]

  • Page 22

    [...]

  • Page 23

    Installation Instructions T or que Specifications T or que Specification Chart FOR ST ANDARD MACHINE HARDW ARE (T olerance ± 20%) Hardware Grade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.[...]

  • Page 24

    NO TES MANUFACTURING, INC. 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997 USA Form No. 1733944-00 Rev. 02/2007 TP 200-4492-00-SK-SMAN Briggs & Stratton Yard Power Products Group Copyright © 2007 Briggs & Stratton Corporation Milwaukee, WI USA. All Rights Reserved[...]