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Brinkmann 500 manual

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Table of contents for the manual

  • Page 1

    100 200 300 400 500 600 Sear Burner Lighting Instructions: 1. Open lid during lighting. 2. Push and turn control knob to “HIGH” and continue to push in. 3. Press electronic igniter and hold for 3 to 5 seconds. 4. Continue to push in control knob for 30 seconds after sear burner is lit. 5. If ignition does not occur in 5 seconds, turn control kn[...]

  • Page 2

    1 WE W ANT Y OU T O ASSEMBLE AND USE Y OUR GRILL A S SAFEL Y A S POSSIBLE. THE PURPOSE OF THIS SAFETY ALER T S YMBOL IS T O A TTRA CT Y OUR A TTENTION T O POSSIBLE HAZARDS AS Y OU ASSEMBLE AND USE Y OUR GRILL. WHEN Y OU SEE THE SAFETY ALER T S YMBOL P A Y CL OSE A TTENTION T O THE INFORMA TION WHICH FOLL O WS! READ ALL SAFETY W ARNINGS AND INSTR UC[...]

  • Page 3

    2 FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT: General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 LP Gas Cylinder (Tank) Speci cations and Installation . . . . . . . . . . . . . . . . 4-6 Hose & Regulator Speci cations and Installation . . . . . . . . . . [...]

  • Page 4

    3 W ARNING • Leak test all connections bef ore  rst use, even if gr ill was pur chased fully assembled and af ter each tank r e ll. Check the propane tank r ubber seal for damage. • A lways ch eck the grill and pr opane tank prior to eac h use as indicated in the “Chec king for Leaks” & “Pre-Start Check List” sections of this [...]

  • Page 5

    4 LP GAS CYLINDER (T ANK) SPECIFICA TIONS AND INST ALLA TION: • Grill is hot when in use. T o av oid bur ns: • DO NO T at tempt to mo ve the grill. • Block the wheels so the unit does not accidentall y mov e . • W ear prot ective glov es or ov en mitts. • DO NO T touc h any hot grill surfaces. • DO NO T wear loose c lothing or allow hai[...]

  • Page 6

    5 • Allow onl y quali ed licensed LP gas dealers t o proper ly  ll or repair y our LP gas cylinder . • New tanks should be pur g ed pr ior to  lling; infor m LP gas dealer if you ar e using a new tank. • DO NO T allow the cylinder t o be  lled bey ond 80% capacity . Ov er- lled tanks can cr eate a dangerous condition. O ver-[...]

  • Page 7

    6 Tank Holder INS T ALLING THE LP GA S C YLINDER (T ANK) ONT O THE GRILL: 1. Chec k that the cylinder val ve is closed b y tur ning the knob cloc kwise. Inspect cylinder val ve rubber seal f or cracks or det er ioration. Do not use pr opane tank with damaged seal as a gas leak ma y occur . 2. Place the cylinder into the t ank holder in the bott om [...]

  • Page 8

    7 HOSE AND REGULA T OR: Y our grill is equipped with a T ype 1 connection device with the f ollowing f eatures: 1 . The s yst em will not allow g as  ow from the c ylinder until a positive connection t o the val ve has been made . Note: The cylinder v alv e and all grill burner knobs must be tur ned OFF bef ore any connection is made or remo ved[...]

  • Page 9

    8 WHEN T O PERFORM A LEAK TEST : • Af t er assembling your g r ill and bef ore lighting f or the  rst time , ev en if purchased full y assembled. • Ev er y time the LP gas c ylinder is re lled, ex changed or if any of the gas components ar e disconnected or replaced. • An y time your grill has been mov ed. • At least once per y ear or[...]

  • Page 10

    9 LIGHTING THE MAIN B URNERS: 1 . Open lid befor e lighting burner . 2. Make sur e all control knobs are in the “OFF” position. 3 . Select the b ur ner t o be lit. P ush and tur n the control knob of that burner to the “HIGH” position 4. P ress the electr onic igniter and hold f or 3–5 seconds to light b ur ner 5. If ignition does NO T oc[...]

  • Page 11

    10 6. Repeat st eps 3–5 for lighting each b ur ner . Alw ay s use electronic ignit er for lighting each b ur ner . If burner does not ignite using the push-b ut ton ignit er , wait 5 minut es, see “Match Lighting the Main Bur ners” section. 7 . T o tur n of f , tur n each control knob cloc kwise until it locks in the “OFF” position. This [...]

  • Page 12

    11 • Read and f ollow all w arnings and instructions contained in the pr eceding sections of this manual. • Nev er use charcoal, lava r ocks or w ood briquets in a gas grill. Flav oring chips m ust be contained in a metal smoking bo x to contain ash and pr event  res. • DO NOT co ver cooking gr ates or other components with aluminum f oil,[...]

  • Page 13

    TURNING OFF THE GRILL: 1 . T urn off the c ylinder val ve. 2. T urn all bur ner contr ol knobs to the “OFF” position. Not e: T ur n of f LP cylinder  rst to pr ev ent gas fr om being lef t in the sy stem under pr essure. C A UTION: • The cylinder v alv e should alw ay s be in the of f, or closed, position when the grill is not in use. T o [...]

  • Page 14

    13 W ARNING: If a bristle br ush is used t o clean any of the cooking surf aces, ensure no loose bristles remain on the cooking surf aces pr ior t o gr illing as loose bristles ma y att ach to f ood. CLEANING INTERIOR OF GRILL: • W e recommend cleaning of f food r esidue immediatel y aft er cooking by gentl y scr ubbing g rates with wir e br istl[...]

  • Page 15

    14 BURNER A SSEMBL Y/MAINTENANCE: • Although y our burners are constructed of st ainless steel, they ma y corr ode as a result of the e xtreme heat and acids from cooking f oods. R egular ly inspect the b ur ner s for crac ks, abnor mal holes , and other signs of corrosion damage. If f ound, replace the b ur ner . • DO NOT b lock v entilation a[...]

  • Page 16

    15 BEFORE S T ORING Y OUR GRILL: • Ensur e that the cylinder val ve is full y closed. • Clean all surf aces. Lightly coat the b ur ners with cooking oil t o pre v ent ex cess rusting. • If st or ing the grill indoors , disconnect the LP tank and leav e the LP tank OUTDOORS . • Place a pr otectiv e cap cov er on the LP tank and stor e the ta[...]

  • Page 17

    16 TROUBLE SHOOTING: Problem Possible Cause Prevention/Cur e Burner will not light LP gas tank v alv e is closed Make sur e regulator is secur ely at tached to the LP gas t ank, tur n LP gas tank v alv e to “ OPEN” LP gas tank is lo w or empt y Check if LP g as tank is empty . If empt y , replace or r e ll. LP gas leak 1 . T urn LP gas tank [...]

  • Page 18

    17 Problem Possible Cause Prevention/Cur e Flame blows out High or gusting winds Do not use grill in high winds Low on LP g as Replace or r e ll LP gas tank Burner holes may be obstructed R efer to “Bur ner Assembl y/Maintenance ” instr uctions Flow limiting de vice tripped Ref er to “Regulator R esetting P rocedure ” Flare-up Gr ease bu[...]

  • Page 19

    18 ASSEMBL Y INSTRUCTIONS: 8 M6 X 1 2 mm Bolts (Blac k) 1 7 M6 X 1 2 mm Bolts (Silv er) 4 M6 X 30 mm Bolts (Silv er) 2 M5 X 1 2 mm Bolts (Blac k) 2 M4 X 1 2 mm Bolts (Blac k) 8 M4 X 1 2 mm Bolts (SIl ver) 1 Shoulder Bolt (Black) Make sur e you ha v e all items list ed under P ARTS LIS T and P ARTS B A G CONTENTS bef ore you begin the inst allation [...]

  • Page 20

    19 READ ALL SAFETY W ARNINGS & ASSEMBL Y INSTRUCTIONS C AREFULL Y BEFORE ASSEMBLING OR OPER A TING Y OUR GRILL. WE RECOMMEND TW O PEOPLE WORK T OGETHER WHEN A S SEM BLING THIS UNIT . The f ollowing t ools are r equired t o assemble this Brinkmann Heavy -Duty Gas Gr ill: • Scre wdr iver • Hex Nut Wr ench 1 Grease T ra y 1 Car t Base 1 Low er[...]

  • Page 21

    20 (Proof of purchase will be required.) Inspect contents of the bo x to ensur e all par ts are included and undamaged. 1 13 15 16 17 19 21 22 27 28 3 2 4 5 6 FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT: 7 8 9 11 14 20 18 23 25 24 26 10 12[...]

  • Page 22

    Choose a good, cleared assemb ly area and get a friend t o help you put your g r ill t ogether . Lay card board down t o prot ect grill  nish and assembl y area. C A UTION: Some par ts ma y contain sharp edges. W ear prot ective glo ves if necessar y . Step 1 T ur n car t base upside down, use t wo M6 X 1 2 mm bolts (silv er) t o at tach the low[...]

  • Page 23

    Step 3 Remo ve the spring, w asher , and bolt from the t ank gauge brac ket. Set aside f or use in Step 5. At tach the tank g auge brack et onto the base using t wo M6 X 1 2 mm bolts (sliv er) as illustrated in F igure 1 . At tach the tank g auge needle assembl y to the base and the brac ket and secur e with a hinge pin and a cot ter pin as illustr[...]

  • Page 24

    Step 6 Using f our M6 X1 2 mm bolts (silv er) at tach the lef t panel and the right panel to the cart base. Step 7 Using f our M6 X 1 2 mm bolts (silv er) at tach the bac k panel. Back Panel 23 Right Panel Left Panel[...]

  • Page 25

    Step 8 T o at tach the wind de ector , inser t the upper car t brace pr e-att ached bolts through the k ey holes of the wind de ector , slide the wind de ector down war d and tighten the bolts securel y . See Figur e 1 and 2 below . Use f our M6 X 30 mm bolts (silv er) and t wo M6 X 1 2 mm bolts (silv er) to at tach the upper car t brace t[...]

  • Page 26

    Step 1 0 With the help of a friend, place the grill body assembl y on the grill car t. Secure using f our M6 X 12 mm bolts (blac k) from the lef t and the r ight side of the frame . Step 1 1 T o at tach the lef t side table assembl y ,  r st inser t the side tab le ’ s  xed stands ont o the grill body hooks (F igure 1). Open the grill hood,[...]

  • Page 27

    26 Step 1 2 T o at tach the r ight side tab le assembl y ,  r st inser t the side tab le ’ s  xed stands ont o the grill body hooks (F igure 1). Open the grill hood, then use one M5 X 1 2 mm bolts (blac k) and one M6 washer t o secure the right side tab le assembl y to the grill body from the inside (F igure 2). Use t wo M6 X 1 2 mm (blac k[...]

  • Page 28

    27 Step 1 4 Remo ve the r etaining nut fr om the top of the thermocouple, and inser t the ther mocouple int o the hole in the sear burner as shown. Reat tach nut on the other side and tight en. Remo ve the pr e-at tached scre ws from the sear b ur ner . Use the scre ws to connect the sear b ur ner ori ce brac ket as shown and tighten with a sc r[...]

  • Page 29

    28 Heat Tents Brackets Sear Burner Grate Step 1 6 Slide open the right side table , inser t the sear burner grat e. Step 1 7 Place the heat tents on lo wer le vel of grill body assembl y directl y abov e burners . Step 1 8 Place cooking grills on suppor t r ibs directl y abov e heat tents . Step 1 9 Place warming rack in br ack ets so that it sits [...]

  • Page 30

    29 Step 20 Inser t the sear Bur ner gr ease tra y on the trac ks under sear burner in back. Step 21 At tach the tank heat shield under the gr ease tra y using t wo M4 X 1 2 mm bolts (blac k) (F igure 1). Slide the gr ease tra y onto the trac ks located behind and underneath the grill body assembl y . (Figur e 2). Grease Tray Tank Heat Shield Sear B[...]

  • Page 31

    Grease Cup Brinkmann ® 4580 (Assembled) 30 100 200 300 400 500 600 Sear Burner Lighting Instructions: 1. Open lid during lighting. 2. Push and turn control knob to “HIGH” and continue to push in. 3. Press electronic igniter and hold for 3 to 5 seconds. 4. Continue to push in control knob for 30 seconds after sear burner is lit. 5. If ignition [...]

  • Page 32

    ©2012 The Brinkmann Corporation Dallas, Texas 75244 U.S.A. 140-4580-S 0812 Owner’s Manual for Model Manual del Propietario para el Modelo 810-4580-S The Brinkmann Corporation warrants to the original pur chas er that the Br inkmann Heavy -Duty Gas Grill is free from def ects due to workmanship or materials for : Lif etime: on stainless steel tub[...]