Brinkmann Backyard Kitchen manual

1 0 0 1 5 0 2 0 0 2 5 0 3 0 0 3 5 0 4 0 0 4 5 0 5 0 0 5 5 0 6 0 0 6 5 0 7 0 0 OWNER’S MANUAL W ARNING HAZARDOUS EXPLOSION MA Y RESUL T IF THESE W ARNINGS AND INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL W ARNINGS AND INSTRUCTIONS IN THIS MANUAL TO A VOID PERSONAL INJURY , INCLUDING DEA TH OR PROPERTY DAMAGE. ASSEMBL Y AND OPERA TING INSTRUCTIONS[...]

WE W ANT YOU T O ASSEMBLE AND USE YOUR GRILL AS SAFEL Y AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO A TTRACT YOUR A TTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL P A Y CLOSE A TTENTION TO THE INFORMA TION WHICH FOLLOWS! READ ALL SAFETY W ARNINGS AND INSTRUCTIONS CAREFULL Y BEFOR[...]

2 W ARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal briquets or lighter fluid in a gas grill. • Leak test all connections before first use, even if grill was purchased fully assembled and after each tank refill. • Never check for leaks using a match or open flame. CAUTION! Strong odors, colds, [...]

CYLINDER SPECIFICA TIONS: When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339 as applicable with a listed over-filling prevention device (OPD). 3 W ARNI[...]

4 The cylinder must also be equipped with: • A shut-off valve terminating in a T ype 1 gas cylinder valve outlet. • A T ype 1 valve that prevents gas flow until a positive seal is obtained. • An arrangement for vapor withdrawal. • A collar to protect the cylinder shut off valve. • A safety relief device having direct communication with th[...]

W ARNING FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder . • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. • DO NOT allow the cylinder to be filled beyond 80% capacity . Over-filled tanks can create a dangerous condition. Over-f[...]

6 W ARNING • Never use your grill without leak testing all gas connections and hoses. See the section on "Leak T esting" in this manual for proper procedures. The pressure regulator and hose assembly supplied with your gas grill is designed to work with an LP gas supply cylinder . • DO NOT attempt to connect it to any other fuel suppl[...]

LEAK TESTING: T o prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. • Never perform a leak test while the grill is in use. WHEN TO PERFORM A LEAK TEST : • After[...]

W ARNING 8 6. Check each place listed (A -M) for growing bubbles which indicates a leak. 7. T urn OFF gas supply at cylinder valve. 8. T urn on control knobs to release gas pressure in hose. 9. T urn control knobs to “ off ” position. 10. T ighten any leaking connections. 1 1. Repeat soapy water test until no leaks are detected. DO NOT use the [...]

Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual. LIGHTING INSTRUCTIONS: Follow the instructions exactly . 1. OPEN THE GRILL LID before attempting to light the burner so that fumes do not accumulate inside the grill[...]

LIGHTING THE SIDE BURNER: 1. Open or remove the lid to the side burner before lighting. 2. T urn on the side burner by pressing in and rotating the control knob to the HIGH position. 3. Press and hold the igniter button on the main control panel until the burner ignites. 4. If burner does not ignite immediately , turn the burner control knob to OFF[...]

11 OPERA TING THE GRILL: Never use Charcoal or Lighter Fluid inside your Gas Grill. Read and follow all warnings and instructions contained in the preceding sections of this manual. BREAKING IN YOUR GRILL: • In manufacturing and preserving the components of your grill, oil residue may be present on the burner and cooking surfaces of your grill. ?[...]

INDIRECT COOKING: • Indirect cooking is the process of cooking your food without the heat source being directly under your food. Y ou can sear meats over a high flame on one side of the grill while slow cooking a roast on the other (unlit) side of the grill. ROTISSERIE COOKING: • Y our grill was pre-drilled from the factory to include mounting [...]

THE SINK: • Attach a standard garden hose to the supply line and a spigot to provide water for the faucet. T urn on the water supply to the garden hose. The faucet handle turns on and of f the water flow . NOTE: Do not leave water supply to garden hose on when not in use. • Attach the drain hose (provided) at the base of the sink to direct outf[...]

Follow the instructions listed below . BEFORE STORING YOUR GRILL: • Ensure that the fuel supply tank valve is fully closed. • Clean all surfaces. • Lightly coat the burners with cooking oil to prevent excess rusting. • If storing the grill indoors, disconnect the LP tank and leave the LP tank OUTDOORS. • Place a protective cap cover on th[...]

COOKING GRILLS • Clean with mild soap detergent and water . A brass bristled brush or a nylon cleaning pad can be used to remove residue from the cast iron cooking surface. Do not use steel wire bristles to clean the cast iron cooking grills. Steel can cause the finish to chip or crack. DO NOT use a commercial oven cleaner . CERAMIC BRIQUETS • [...]

16 • T o protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use. A grill cover may be ordered directly from Brinkmann by calling 1-800-468-5252 or 1-800-527-0717. • W ash cooking grill and briquet grate with hot, soapy water , rinse well and dry . Lightly coat cooking grill with vegetable oi[...]

1 W ater supply hose 1 Upper kitchen frame 1 Right side panel 1 Grease cup wire frame 1 Grease cup 1 T ank hook bracket 2 Side burner legs 1 Axle 1 Control panel 1 Grill bottom frame 1 Kitchen bottom shelf 4 Straight legs 1 T ank support bracket 1 Electronic igniter with battery 1 Gas control manifold, side burner valve, hose/regulator assembly 2 C[...]

1 0 0 1 5 0 2 0 0 2 5 0 3 0 0 3 5 0 4 0 0 4 5 0 5 0 0 5 5 0 6 0 0 6 5 0 7 0 0 (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged. 2 47 52 30 41 42 26 3 4 1 25 33 5 8 20 9 10 11 28 27 24 7 17 32 37 34 39 44 40 46 49 48 38 19 36 35 51 21 22 23 12 43 15 6 14 18 FOR MISSING P ARTS, PLEASE CA[...]

19 P ARTS BAG CONT AINS: 10 #8 X 3/8 ” sheet metal screws 1 1 Stainless steel sheet metal screws 4 M6 X 12 bolts 34 M6 X 35 bolts 4 Plastic inserts 2 Cotter pins 2 Hood pivot pins 10 M6 X 5 hex nuts 4 Stainless steel acorn nuts 2 Wing nuts P AR TS BAG CONTENTS Make sure you have all items listed under P ARTS LIST and P ARTS BAG CONTENTS before yo[...]

Choose a good, cleared assembly area and get a friend to help you put your grill together . Lay cardboard down to protect grill finish and assembly area. Step 1 Assemble side burner legs to open end of grill bottom frame using four M6 X 35 bolts (hand tighten only at this point). Then set aside for Step 3. Step 2 Assemble two straight legs to the r[...]

Step 4 Attach tank support bracket to open end of grill bottom frame using two M6 X 35 bolts and M6 X 5 hex nuts. NOTE: Securely tighten all bolts at this time. Step 5 Attach locking casters to bottom of right straight legs and plain casters to bottom of middle straight legs). NOTE: T urn cart upside down for easier assembly of casters. Step 6 Inse[...]

22 Step 9 Attach kitchen upper support frame using eight M6 X 35 bolts. Four small holes in frame should be positioned on left side and face up. Step 10 Add face panel using four stainless steel sheet metal screws. NOTE: T op of face panel has larger flat area above ribs. Step 1 1 Place doors onto studs on kitchen bottom frame and align and insert [...]

23 Step 13 Slide baskets into slots located on inside of doors. Step 14 Attach right side panel between straight legs using four #8 X 3/8" sheet metal screws. Panel should be mounted with louvers toward bottom of panel. Then add four plastic inserts into holes on straight legs. Step 15 Remove button cap and retaining nut from igniter . Feed th[...]

Step 18 Mount lower grill housing onto upper grill frame using four M6 X 35 bolts and M6 X 5 hex nuts. Step 19 Remove four bolts from burner supports on bottom of burner . Insert the grill burner into the lower grill housing by sliding V enturi tubes through the large square opening in the bottom of the housing. The gas collector and electrode shou[...]

25 Step 21 Place hood on top of lower grill housing and insert hinge pins through upper and lower hinges, then secure with cotter pins. Bend ends of cotter pin around hinge pin to secure. Step 22 Attach one handle stand using two M6 X 12 bolts and M6 X 5 hex nuts. Next insert hood handle by sliding into stand. Place the other handle stand over hand[...]

Step 25 Slide side burner frame onto burner legs. Align holes in frame with holes in leg. Secure using three stainless steel sheet metal screw . Step 26 Place side burner grid over burner . Align studs on bottom of grid with holes in burner pan. Step 27 With orifice inserted into end of V enturi tube, attach side burner valve assembly to bottom of [...]

Step 29 Install drain by placing rubber gasket around opening in bottom of basin. Insert drain through opening. Place second gasket under bottom side of the basin and over the drain. Secure using large plastic nut provided with drain. Hand tighten. Step 30 Place faucet through the hole in the basin with one washer above and one washer below the bas[...]

28 Step 37 Add control knobs to valves by aligning the notched stem of the valve with the cut outs on the knobs. Smallest knob is for side burner control. Step 38 Connect wire leads from both burner electrodes to the spark igniter . Side burner wire will go through hole in kitchen frame. Step 39 Place grease cup inside wire frame. Hang frame throug[...]

R BACKY ARD KITCHEN COVER Our heavy-duty , durable vinyl cover with felt backing provides years of protection for Brinkmann Backyard Kitchen. This top-of-the-line cover comes with closure strips at both ends to prevent cover from slipping or blowing off. Black. 812-3500-0 PROFESSIONAL SHISH-KABOB SKEWERS These heavy-duty , 18" shish-kabob skew[...]

ACCESSORIES LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES A T YOUR LOCAL RET AILER WHERE SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING 1-800-468-5252. THE UL TIMA TE 5-PIECE BBQ TOOL SET Yo u ’ ll be the envy of your fellow outdoor chefs with this ultimate BBQ tool set. It ’ s sleek ergonomic design combined with durable, heavy- gauge stainless[...]

Owner ’ s Manual for Models 810-3620-0 1 1/01, 2/02, 7/02 140-3620-0 For one-year from date of purchase, The Brinkmann Corporation warrants the Brinkmann Stainless Steel Backyard Kitchen TM against defects due to workmanship or materials to the original purchaser . The Brinkmann Corporation ’ s obligations under this warranty are limited to the[...]