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Brinkmann Series 4435 manual

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Table of contents for the manual

  • Page 1

    Gas Outdoor Grill OWNER’S MANUAL W ARNING HAZARDOUS EXPLOSION MA Y RESUL T IF THESE W ARNINGS AND INSTRUCTIONS ARE IGNORED . READ AND FOLLO W ALL W ARNINGS AND INSTRUCTIONS IN THIS MANU AL T O A V OID PERSONAL INJUR Y , INCLUDING DEA TH OR PROPERTY D AMA GE. ASSEMBL Y AND OPERA TING INSTRUCTIONS SA VE THIS MANUAL FOR FUTURE REFERENCE NO TICE T O [...]

  • Page 2

    1 WE W ANT Y OU T O ASSEMBLE AND USE Y OUR GRILL AS SAFEL Y AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS T O A TTRA CT Y OUR A TTENTION T O POSSIBLE HAZARDS AS Y OU ASSEMBLE AND USE Y OUR GRILL. WHEN Y OU SEE THE SAFETY ALER T SYMBOL P A Y CLOSE A TTENTION T O THE INFORMA TION WHICH FOLLO WS! READ ALL SAFETY W ARNINGS AND INSTR UCTIONS C[...]

  • Page 3

    2 General W ar nings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation and LP Cylinder Specifications and Saf e Use . . . . . . . . . . . . . . 4–6 Connecting LP Cylinder and Hose / Regulator to Gr ill . . . . . . . . . . . . . . . . 6–7 Leak T esting . . . . . . . . . . . . . . . . . . .[...]

  • Page 4

    3 W ARNING • Never use natural gas in a unit designed f or liquid propane gas. • Never use c harcoal or wood briquets in a gas grill. Flav oring chips m ust be contained in a metal smoking bo x to contain ash and prevent fires. • Leak test all connections before fir st use, e ven if grill was pur c hased full y assemb led and after each tank [...]

  • Page 5

    4 W ARNING W ARNING LP GAS CYLINDER (NO T SUPPLIED WITH THIS GRILL) The LP cylinder is a vailable f or purchase at the same location the grill was pur chased. The LP (Liquid Propane) gas c ylinder specifically designed to be used with this grill must ha ve a 20 lb. (9.1 kg) capacity incorporating a T ype 1 cylinder v alve and an over -filling prote[...]

  • Page 6

    5 The cylinder must also be equipped with: • A shut-off v alve terminating in a T ype 1 gas cylinder valv e outlet. • A T ype 1 v alve that pre vents gas flo w until a positive seal is obtained. • An arrangement f or vapor withdr awal. • A collar to protect the cylinder shut-off v alve. • A saf ety relief device ha ving direct communicati[...]

  • Page 7

    FILLING THE LP GAS CYLINDER: • Allow onl y qualified LP gas dealers to properl y fill or repair your LP gas cylinder . • New tanks should be pur g ed prior to filling; inform LP gas dealer if y ou are using a new tank. • DO NO T allow the cylinder to be filled be yond 80% capacity . Over-filled tanks can create a dangerous condition. Over-fil[...]

  • Page 8

    7 W ARNING • Never use y our grill without leak testing all gas connections and hoses. See the section on "Leak T esting" in this manual for pr oper procedures. The pressure regulator and hose assembl y supplied with your gas grill must be used. • DO NO T attempt to connect it to any other fuel suppl y source such as a natural gas lin[...]

  • Page 9

    LEAK TESTING: T o prevent fire or explosion hazar d: • DO NO T smoke or permit ignition sources in the area while conducting a leak test. • P erform test OUTDOORS only in a well ventilated area. • Never perf orm a leak test with a match or open flame. • Never perf orm a leak test while the grill is in use or while grill is still hot. WHEN T[...]

  • Page 10

    W ARNING 9 6. Chec k each place listed (A – K) f or growing b ubbles which indicates a leak. 7. T ur n off gas supply at cylinder valv e. 8. T ur n on control knobs to release gas pressure in hose. 9. T ur n control knobs to "OFF" position. 10. Tighten any leaking connections . 11. Repeat soap y water test until no leaks are detected. 1[...]

  • Page 11

    LIGHTING INSTR UCTIONS: Follow the instructions e xactly . 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accum ulate inside the grill. An explosion could occur if grill lid is down. 2. Check that all b urner control knobs and the cylinder v alve are turned to the "OFF" position. 3. T urn on the fuel supply[...]

  • Page 12

    LIGHTING THE RO TISSERIE B URNER: 1. Open gr ill hood bef ore lighting rotisser ie b ur ner . 2. Make sure control knob is in the "OFF" position. 3. Push and turn the control knob of that burner to the "HIGH" position. Continue to push in control knob while pressing electronic igniter f or 3 – 5 seconds. 4. Once burner is lit,[...]

  • Page 13

    12 MA TCH LIGHTING THE SIDE BURNER: 1. Open the lid to the side b ur ner before lighting. 2. Make sure control knob is in the "OFF" position. 3. Strike and carefully place a match appro ximately 1/2" (1 to 2 cm) from the burner . 4. T ur n the side burner control knob to the "HIGH" position. The burner should light within 5[...]

  • Page 14

    13 OPERA TING THE GRILL: Never use c harcoal or wood briquets in a gas grill. Flav oring chips m ust be contained in a metal smoking bo x to contain ash and prevent fires. Read and follow all warnings and instructions contained in the preceding sections of this manual. BREAKING IN Y OUR GRILL: • In manuf acturing and preser ving the components of[...]

  • Page 15

    R O TISSERIE COOKING: • This grill has pre-drilled mounting holes for a rotisserie. Do not use a rotisserie not specifically manuf actured for this g r ill. • Read and f ollow all warnings and instr uctions in the owner’ s manual provided with the rotisserie. Sa ve instructions for future ref erence. • Do not use the side burner when using [...]

  • Page 16

    15 GRILL COOKING TIPS CLEANLINESS • Alwa ys wash hands thoroughly with soap and hot water prior to handling f ood and after handling raw meat, uncooked poultry or seafood. • When using a platter to carr y raw meat, uncook ed poultr y or seaf ood to the gr ill, mak e sure to wash the platter thoroughly with soap and hot water bef ore placing coo[...]

  • Page 17

    16 BURNER ASSEMBL Y/MAINTENANCE • Although y our bur ners are constructed of cast-iron, they ma y corrode as a result of the e xtreme heat and acids from cooking f oods. Regularly inspect the burners for crac ks, abnormal holes, and other signs of corrosion damage. If f ound, replace the burner . • DO NO T obstruct the flow of combustion and ve[...]

  • Page 18

    17 TRANSPOR TING AND ST ORA GE: • Never mo ve a grill when it is hot or when objects are on the cooking surfaces. • Make sure that cylinder v alve is shut off. After moving the grill chec k that all gas connections are free of leaks. Refer to instructions for Leak T esting. • DO NO T store a spare LP gas cylinder (filled or empty) under or ne[...]

  • Page 19

    18 TR OUBLE SHOO TING Prob lem: P ossible Causes: 1. Chec k LP cylinder fuel lev el. 2. Bad electrode spark. Check to see if the g r ill will match light. Electrode or collector ma y need adjustment. 3. Burner may not be properly seated. 4. Burner may be obstructed. 5. The cylinder v alve ma y be closed. 6. Regulator is not properly seated on cylin[...]

  • Page 20

    19 Y our grill's ser ial number and model number , and the contact inf ormation for Brinkmann Customer Ser vice, are listed on a silv er label found on the bac k of the gr ill or on the grill body side, under the side shelf . These questions and ans wers are for y our general knowledge , and may not be applicab le to your model grill. Question[...]

  • Page 21

    Cleaning Stainless Steel Cooking Grills: W ash grills with a mild detergent and r inse with hot water bef ore initial use and as needed. DO NOT use a commercial o ven cleaner . F or stubbor n f ood residue, use a degreaser and fiber or brass cleaning brush. Cleaning P orcelain-Finished Cast-Ir on Cooking Grills: W ash grills with a mild detergent a[...]

  • Page 22

    21 ASSEMBL Y INSTRUCTIONS READ ALL SAFETY W ARNINGS & ASSEMBL Y INSTRUCTIONS CAREFULL Y BEFORE ASSEMBLING OR OPERA TING Y OUR GRILL. WE RECOMMEND TWO PEOPLE WORK T OGETHER WHEN ASSEMBLING THIS UNIT . The f ollowing provided tools are required to assemb le this ProSeries ™ 4435 Stainless Steel Gas Grill: • Flathead Screwdriver • Hex Nut Wr[...]

  • Page 23

    22 (Proof of purchase will be required.) Inspect contents of the bo x to ensure all par ts are included and undamaged. 1 FOR MISSING P ARTS, PLEASE CALL CUST OMER SER VICE A T 800-527-0717. 2 3 4 5 7 8 8 10 13 16 17 18 19 20 30 32 33 35 36 38 39 37 31 22 25 21 26 27 28 29 23 24 14 15 11 12 6 9 34[...]

  • Page 24

    23 12 M6 X 50mm Bolts 24 M6 X 15mm Bolts 12 M4 X 10mm Bolts 4 M4 X 40mm Bolts P AR TS BAG CONTENTS Make sure y ou hav e all items listed under P ARTS LIST and P ARTS B A G CONTENTS before you begin the installation process . Y our P ar ts Bag will include: M6 X 50mm Bolts M4 X 40mm Bolts M4 X 10mm Bolts Star W ashers AA /1.5V Alkaline Batter y Scre[...]

  • Page 25

    24 Choose a good, cleared assembly area and get a friend to help you put your g r ill together . Lay cardboard down to protect g r ill finish and assembly area. CA UTION! Some par ts ma y contain shar p edges. W ear protective glov es if necessar y . Step 1 Attach car t base to side panels. Inser t f our M6 X 50mm bolts through car t base and into [...]

  • Page 26

    25 Note: With the help of a fr iend, turn the car t to its upright position. Step 4 Place tank tra y assembly o ver v ent holes in bottom car t panel and secure using f our M6 X 15mm bolts. T ank tra y should slide in and out of car t freely . Step 5 Install door brac ket using f our M6 X 50mm bolts and two M6 X15mm bolts. Make sure the door stop i[...]

  • Page 27

    26 Note: When performing Step 7, Lift grill body from front and rear panels to av oid injur y to hands and fingers. Step 7 With the help of a friend, place grill body assembly on cart frame. Gr ill body will rest on the side bars of car t frame assemb ly . Align bolt holes located on the outside of the grill body assembly . Step 8 Secure using f ou[...]

  • Page 28

    Step 9 Attach right side door brack et to right front car t panel using two M4 X 10mm bolts. The right side door brac ket is stamped with an 'R.' Step 10 Attach left side door brac ket to left front car t panel using two M4 X 10mm bolts. The left side door brac ket is stamped with an 'L.' Step 11 Attach the two bask et brack ets[...]

  • Page 29

    Spring Pin Hinge Pin 28 Step 13 Attach the door handles using two M4 X 40mm bolts. Step 14 Inser t hinge pin in bottom of right side door into hole at the bottom right front car t leg then align door with right side door brack et. Depress spring pin located on top edge of door and slide door tow ard right side door brack et until spr ing pin locks [...]

  • Page 30

    29 Step 16 Attach side table front panel to side table with three M6 X 15mm bolts with star washers . Step 17 Attach side burner front panel to side burner with three M6 X 15 bolts with star washers . Step 18 Attach side table to left side of g r ill body . Inser t f our M6 X15mm bolts halfwa y into the left side grill body panel. Place table ov er[...]

  • Page 31

    30 Step 19 Attach side burner assembly to right side of grill body . Inser t f our M6 X 15mm bolts halfwa y to the right side grill body panel. Place side burner assembly o ver bolts and slide down, then tighten securely . F asten side b ur ner front panel to grill body with one M4 X 10mm bolt. Step 20 Inser t tool dra wer into front opening under [...]

  • Page 32

    31 Step 21 Remov e two bolts and washers from the side burner valv e. Inser t the side burner valv e assembly through the hole in the side burner table base , then fir mly seat the v alve nozzle into the b ur ner venturi. Hold in place while you perf orm Step 22. W arning: Never use y our grill without leak testing all gas connections and hoses. Se[...]

  • Page 33

    32 Step 25 Inser t grease tra y into opening on backside of g r ill. Make sure to slide tra y onto trac ks as illustrated. Step 26 Slide grease cup into grease cup brac ket located under grill bottom on backside of g r ill. Step 27 Hang stainless steel buc ket in cut-out of left side table/ice b uck et assembly . Step 28 Place ice buc ket insulatio[...]

  • Page 34

    33 Igniter Cap Batter y Cooking Grills Heat Distribution Plates Groov es W ar ming Rack Step 29 Place the heat distribution plates on low er lev el of grill body assembly directly abo ve b ur ners. Step 30 Place cooking grills on suppor t ribs directly abov e heat distribution plates. Step 31 Place warming rack in g roov es so that it sits abov e t[...]

  • Page 35

    34 MAXIMUM SIDE BURNER WEIGHT = 15 lbs. ProSeries ™ 4435 (Assembled)[...]

  • Page 36

    ©2006 The Br inkmann Cor poration Dallas, T e xas 75244 U .S.A www .brinkmann.net The Brinkmann Cor poration warr ants to the or iginal purchaser that the Brinkmann ProSer ies ™ 4435 is free from def ects due to workmanship or materials for: Stainless Steel & Die cast par ts - Lif etime Electronic ignition and burners - 1 Y ear Remaining par[...]