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Broilmaster P3SXN-1 manual

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Table of contents for the manual

  • Page 1

    Page 1 GAS-FIRED MODELS MODELS H3X-1 H3XN-1 P3X-1 P3SX-1 P3XF-1 P3XN-1 P3SXN-1 P3XFN-1 MODELS MODELS R3-1 R3B-1 R3N-1 R3BN-1 P4X-1 P4XF-1 P4XN-1 P4XF-1[...]

  • Page 2

    B101525-4-041 1 Page 2 IMPORT ANT This manual should be read thoroughly by the person installing the grill and all persons who will use and maintain the grill. The installer should be sure the manual is left in the possession of the user . The user should retain this manual for future reference when us- ing or cleaning the grill and to properly ide[...]

  • Page 3

    B101525-4-041 1 Page 3 Congratulations! W elcome to the beauty , durability , and prestige of a Premium Gas Grill by Broilmaster ® . With award-winning excellence built into every feature and durability that surpasses other Premium gas grills, Broilmaster has manufactured the ultimate gas grill for discriminating outdoor chefs for over 30 years. A[...]

  • Page 4

    B101525-4-041 1 Page 4 Model No. Dealer Serial No. Dealer Phone No. Gas T ype: Propane Natural Date of Purchase Y our Broilmaster ® Premium Gas Grill is identied by model number , serial number , and gas type. This information is provided on a product identication label located on the grill’s control panel. For your convenience, complete t[...]

  • Page 5

    B101525-4-041 1 Page 5 T o Order Parts Under Warranty , please contact your local Empire dealer . See the dealer locator at www .empirecomfort. com. T o provide warranty service, your dealer will need your name and address, purchase date and serial number , and the nature of the problem with the unit. T o Order Parts After the W arranty Period, ple[...]

  • Page 6

    B101525-4-041 1 Page 6 All repair part orders should be placed through your local Broilmaster ® dealer . T o locate a dealer in your area visit www .broilmaster .com. T o ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number , Serial Number , Part Name, Part Number , and Quantit[...]

  • Page 7

    B101525-4-041 1 Page 7 Index No. Part Description Part Number P3SX P3SXN P3X P3XN P3XF P3XFN 1 Grill Body T op (with heat indicator , hinge, B100453 B100453 B100453 B100453 B100453 B100453 1 Grill Body T op (casting only) B100456 B100456 B100456 B100456 B100456 B100456 2 Heat Indicator (stainless) B101406 B101406 B101406 B101406 B101406 B101406 3 L[...]

  • Page 8

    B101525-4-041 1 Page 8 All repair part orders should be placed through your local Broilmaster ® dealer . T o locate a dealer in your area visit www .broilmaster .com. T o ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number , Serial Number , Part Name, Part Number , and Quantit[...]

  • Page 9

    B101525-4-041 1 Page 9 Index No. Part Description Part Number P4X P4XN P4XF P4XFN 1 Grill Body T op (with heat indicator , hinge, B073286 B073286 B073286 B073286 1 Grill Body T op (casting only) B076621 B076621 B076621 B076621 2 Heat Indicator (stainless) B101406 B101406 B101406 B101406 3 Lid Handle (stainless) B070486 B070486 B070486 B070486 4 Foa[...]

  • Page 10

    B101525-4-041 1 Page 10 All repair part orders should be placed through your local Broilmaster dealer . T o locate a dealer in your area, visit www .Broilmaster .com. T o ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number , Serial Number , Part Name, Part Number , and Quantity[...]

  • Page 11

    B101525-4-041 1 Page 1 1 Index No. Description Part Number R3 R3N R3B R3BN 1 Grill Body T op - Black B100456 B100456 B100456 B100456 2 Heat Indicator (Stainless) B101 1 18 B101 1 18 B101 1 18 B101 1 18 3 Lid Handle (Stainless) B070486 B070486 B070486 B070486 4 Foam Grip B073097 B073097 B073097 B073097 5 Stainless Steel Retract-A-Rack B072695 B07269[...]

  • Page 12

    B101525-4-041 1 Page 12 All repair part orders should be placed through your local Broilmaster ® dealer . T o locate a dealer in your area visit www .broilmaster .com. T o ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number , Serial Number , Part Name, Part Number , and Quanti[...]

  • Page 13

    B101525-4-041 1 Page 13 Index No. Part Description Part Number H3X H3XN 1 Grill Body T op (with heat indicator , hinge, B100453 B100453 1 Grill Body T op (casting only) B100456 B100456 2 Heat Indicator (stainless) B101406 B101406 3 Lid Handle (stainless) B070486 B070486 4 Foam Grip B073097 B073097 5 Warming Rack (Chrome) B100594 B100594 6 Cooking G[...]

  • Page 14

    B101525-4-041 1 Page 14 LIM ITED LI FETIM E Again st Rust- th rough A l u mi n u m G r i ll H o u si n g (exc e pt p ai n t) • S t a in l e s s St e e l R o d C o o k i ng G r i d s , S t a i n l e s s S t e el G r i d d l e • Cast Stainl ess Steel or Porc elain - Coated Cast Ir on Coo king Gr ids (Special Or der Only) • S e le c t S t a i n [...]

  • Page 15

    B101525-4-041 1 Page 15 Before Y ou Begin All Broilmaster grills require some assembly and installation. Follow all instructions unless noted to apply only to other specic models. If you purchased an accessory with your Broilmaster , follow the instructions provided with the accessory for assembly and installation. If an instruction refers to a [...]

  • Page 16

    B101525-4-041 1 Page 16 Grill Location When choosing the ideal location for your Broilmaster ® Pre- mium Gas Grill, remember this grill is designed for outdoor use ONL Y . Y ou should never install or operate your grill in any building, garage, or other enclosed area. For your safety , this grill should not be installed or operated under any combu[...]

  • Page 17

    B101525-4-041 1 Page 17 Propane Cylinder Safety Liquid Propane (LP) gas has a long history of safe use when the safety precautions provided in this manual are followed. Failure to follow these safety precautions could result in a re or explosion causing property damage or per - sonal injury . Propane gas cylinders should always be handled, store[...]

  • Page 18

    B101525-4-041 1 Page 18 Pressure Regulator and Hose Assembly The pressure regulator has an outlet pressure of not more than eleven (1 1") inches water column. It must be connected to the Propane gas cylinder ’s female valve outlet before the grill can be operated. Caution: Operation of a Propane gas grill without the pressure regulator and h[...]

  • Page 19

    B101525-4-041 1 Page 19 Connection Requirements Broilmaster grills are not equipped with pressure regulators. Y our gas grill operates at a manifold pressure of seven (7") inches water column. Connect cart mounted Natural gas grills to a pre-installed gas supply line using the twelve (12’) foot exible hose and quick disconnect kit which c[...]

  • Page 20

    B101525-4-041 1 Page 20 Owner ’ s Manual For Models P3X-1 P4X-1 H3X-1 P3SX-1 P4XF-1 H3XN-1 P3XF-1 P4XN-1 P3XN-1 P4XF-1 P3SXN-1 P3XF-1 GAS-FIRED[...]

  • Page 21

    B101525-4-041 1 Page 21 GRILL ASSEMBL Y Installing Radiation Shield Attach shield by inserting the shield over the studs. See Figures 5a, 5b, and 5c. P3X or H3X Models Figure 5a P4 Models Figure 5c R3 Models Figure 5b Installing the Hose and Regula - tor Atta ch the hose and regulat or suppli ed with the unit as shown in Figure 4. Figure 4[...]

  • Page 22

    B101525-4-041 1 Page 22 Installing the Ignitor Caution: Do not cut or damage ignitor wire. Carefully thread the end of the ignitor wire through the center hole in the grill bottom. Slide the ground lug over the ignitor wire and fasten with nut provided. Attach one end of the ground wire to the terminal on the rear of the electronic ignitor . Attach[...]

  • Page 23

    B101525-4-041 1 Page 23 Radiation Shield Place the radiation shield in the grill bottom. See Figure 9. Installing the Burner Inser t the burner assembly into the grill bottom with the venturi tubes facing the front of the grill. See Figure 1 1. Slide the venturi on top of the valve assembly . Attach burner bra cke t to ven turi and sec ure it with [...]

  • Page 24

    B101525-4-041 1 Page 24 Handle For your added comfort a foam grip has been provided. See Figure 14. T ip: For ease of installation, slightly lubricate the front handle with liquid soap before pushing the foam grip into place. Fasten the front handle to the grill lid with two #10-24 x 1" screws. See Figure 13. Figure 14 Install side shelves or [...]

  • Page 25

    B101525-4-041 1 Page 25 GRILL ASSEMBL Y Installing Flare Busters Place the briquet rack in the grill. Position the are busters as shown in Figures 16a and 16b. P3 Figure 16a P4 Figure 16b[...]

  • Page 26

    B101525-4-041 1 Page 26 Installing Racks Place the briquet rack or on the burner assembly . Position the are busters on the briquette rack or the ceramic briquets evenly on the briquette rack without overlapping. See Figures 16a and 16b. For Smoke r Shu tter insta llati on see DP A100 manual inclu ded with your P3SX grill. Set the multilevel coo[...]

  • Page 27

    B101525-4-041 1 Page 27 Checking for Gas Leaks Check for gas leaks every time you connect your Broilmaster ® propane gas grill to a Propane gas cylinder , when a con- nected cylinder has not been used recently , or when either a natural or propane grill is being used for the rst time. Caution: Do not use an open ame when checking for leaks. [...]

  • Page 28

    B101525-4-041 1 Page 28 Before Cooking Before cooking on a grill for the rst time, it should be broken in to burn of f any oil residue from the manufacturing process. 1. Raise the grill lid. 2. Light grill burner . 3. Burn on HI for ten minutes. 4 . Close the lid and burn on HI for an additional ten minutes. 5. T urn OFF gas. The grill is now re[...]

  • Page 29

    B101525-4-041 1 Page 29 Cleaning the Grill Caution: T o prevent injury , use care when cleaning a hot grill. Note: Do not use a commercial cleaner on the cooking grid. Do not brush grids while they are hot. Do not scrape grids. For baked on residue use a brass (NOT STEEL) brush on the cooking grid and other components. Burn Off This process is much[...]

  • Page 30

    B101525-4-041 1 Page 30 Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily , sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Problem Cause Solution Burner will not light. Gas injector not inserted in ventur[...]

  • Page 31

    B101525-4-041 1 Page 31 Owner ’ s Manual For Models R3-1, R3N-1 ,R3B-1, R3BN-1 GAS-FIRED[...]

  • Page 32

    B101525-4-041 1 Page 32 Safety Practices to A void Per- sonal Injury When properly cared for your Broilmaster Infrared Grill will give safe, reliable service for many years. However , ex- treme care must be used since the grill produces intense heat, which can increase accident potential. When using this appliance, basic safety practices must be fo[...]

  • Page 33

    B101525-4-041 1 Page 33 1. Mount grill onto cart, post or base per the mount- ing instructions. 2. Place radiation shield (ange side up) onto four raised bosses located on the interior bottom of the grill. See Figure 20. 3. R3B model only: Slide ignitor spacer onto collector box assembly and secure with nuts. See Figure 21. Attention: Do not cut[...]

  • Page 34

    B101525-4-041 1 Page 34 5. Place blue ame burner on the left and infrared on the right into grill and insert burner tubes over orice ttings on valve. Secure each burner and burner shield with one (1) 1/4-20 x 3/4 phillips screw and nut. See Figures 23, 24, and 25 . R3 model only: Use lugs to attach ground wire before screwing the two infra[...]

  • Page 35

    B101525-4-041 1 Page 35 6. Remove ignitor from the control panel by unscrew- ing the ignitor button and nut. Attach ignitor wires to terminals on the ignitor . See Figure 26. 7. Re-attach the ignitor to the control panel, then tighten nut and insert AA battery , positive side down, and replace ignitor button. See Figure 27. 8. Install foam grip on [...]

  • Page 36

    B101525-4-041 1 Page 36 9. Fasten the lid handle to the grill body top with two #10-24 x 1" screws. See Figure 29. 10. R3B models only: Place the briquet rack over the blue ame burner only . See Figure 30. 1 1. R3B models only: Position the Char-Master bri- quet evenly on the briquet rack without overlap- ping. See Figure 30. 12. Set the co[...]

  • Page 37

    B101525-4-041 1 Page 37 1. R3B Grills: Remove cooking grids, briquets and briquet rack from grill. 2. Blue Flame Burner: Remove blue ame burner shield and blue ame burner from grill (one (1) 1/4- 20 x 3/4 phillips screw for burner). See Figure 32. Infrared Burner: Remove ignitor wire, lugs and in- frared burner from grill (one (1) 1/4-20 x 3/[...]

  • Page 38

    B101525-4-041 1 Page 38 12. The natural gas inlet pressure at the grill is to be set at 7.0" of inlet pressure. 13. Ignite burner on grill and observe ame pattern. If ame is yellow in color or ame is lifting of f burner , the air shutter on blue ame burners only will re - quire adjustment. 14. Beneath the control panel you can acce[...]

  • Page 39

    B101525-4-041 1 Page 39 General Overview Broilmaster Infrared gas grills make it possible for you to enjoy cooking outdoors quickly and effortlessly . In minutes, you can enjoy steaks, hamburgers, poultry , pork chops, sh and other foods. Y ou can also cook more slowly if you wish. Broilmaster's optional accessories are designed to enhance [...]

  • Page 40

    B101525-4-041 1 Page 40 FOOD FOOD "DONENESS" APPROXIMA TE COOKING TIME WITH INFRARED COOKING GRID POSITION 1 COOKING GRID POSITION 2 COOKING GRID POSITION 3 Steak Pieces- 1" Thick Medium Rare Medium/Medium Rare Rare 4 Minutes, 2 minutes per Side Medium Medium Rare Medium Rare 6 Minutes, T urn every 2 minutes Well Medium Well Medium 8[...]

  • Page 41

    B101525-4-041 1 Page 41 Cooking Grid Position 2 Cooking Grid Position 1 Cooking Grid Position 3 Cooking temperature setting is on HI unless otherwise specied. Marinades and rubs will cause are-ups. Use caution with cooking foods seasoned in this manner . Caution: Under-cooked and raw meat can cause serious illness. Cook all meats to USDA reco[...]

  • Page 42

    B101525-4-041 1 Page 42 Operating Instructions Before each use, inspect all hoses. If it is evident there is excessive abrasion or wear , or the hose is cut, it must be replaced prior to using your Broilmaster grill. Call your local Broilmaster dealer for a replacement. Using the Ignitor Caution: If a burner fails to light after 5 seconds, turn the[...]

  • Page 43

    B101525-4-041 1 Page 43 Before Cooking Before cooking on a grill for the rst time, it should be operated to burn off any oil residue from the manufacturing process. 1. Raise the grill lid. 2. Light grill burners. 3. Burn on HI for ten minutes. 4. Close the lid and burn on HI for an additional ten minutes. 5. T urn OFF gas. The grill is now ready[...]

  • Page 44

    B101525-4-041 1 Page 44 Cleaning the Grill Caution: T o prevent injury , do not clean a hot grill. Note: Do not use a commercial cleaner on the cooking grids. Do not brush grids while they are hot. For baked on residue use a BRASS (NOT STEEL) brush on the cooking grid and other components. Burn Off This process is much like that used in self-clea n[...]

  • Page 45

    B101525-4-041 1 Page 45 Gen eral Overview Proper care, maintenance and cleaning will help ensure a long life for your grill. Periodic cleaning will help avoid ac- cumulations of ammable grease and other debris. Exterior Clean regularly with a solution of mild detergent and hot water . T ouch-u p paint is available from your dealer . Broil- maste[...]

  • Page 46

    B101525-4-041 1 Page 46 Cooking Grids Burn Off This process is much like that used in self-clea ning ovens and is most efcient when completed after each use of the grill. Because of the high intensity of the Infrared burner , any drip- pings and food particles that fall onto the burner surface are immediately incinerated. However , some debris a[...]

  • Page 47

    B101525-4-041 1 Page 47 Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily , some- times problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Problem Cause Solution Burner will not light. Gas injector not inserted in vent[...]

  • Page 48

    B101525-4-041 1 Page 48 D r o p -D o w n S h e l f S t a t i o n a r y S i D e S h e l f K i t r e t a i n o w n e r ’ S M a n u a l f o r f u t u r e r e f e r e n c e . SKSS2-1 SKFB2-1 SKFPB2-1[...]

  • Page 49

    B101525-4-041 1 Page 49 i M p o r t a n t i n f o r M a t i o n Thank you for choosing a Broilmaster Premium Gas Grill. This shelf kit has been designed to t perfectly and function awlessly – to provide years of service. Please read the entire manual and compare the parts list to the parts provided with this kit before you begin the install[...]

  • Page 50

    B101525-4-041 1 Page 50 S t a t i o n a r y S i D e S h e l f i n S t a l l a t i o n Stainless Steel Side Shelf 1. Remove the cooking grids, briquets and briquet rack from the grill. 2. Attach the Handle Shelf Bracket to the grill using the Hex Head Bolts, Flat Washers, Lock W ashers, and Nuts. Do not over-tighten. 3. Place the T ool Hook Bar insi[...]

  • Page 51

    B101525-4-041 1 Page 51 Solid Surface Drop-Down Side Shelf 1. Remove the cooking grids, briquets and briquet rack from the grill. 2. Attach the Bracket Attach Assembly to the grill using the T russ Head Screws, Flat W ashers, Lock Washers, and Nuts. See Figure 38. 3. Place the Side Shelf upside down on a clean surface and use the four coarse-thread[...]

  • Page 52

    B101525-4-041 1 Page 52 BROILMASTER ® A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 V i s i t o u r w e b s i t e a t w w w . broilmaster .com If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer [...]