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Broilmaster P4-1 manual

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Table of contents for the manual

  • Page 1

    Page 1 B10091 1-3-0806 Pr emium "P" Gas Grill Owner ’ s Manual P3-1 and P4-1 Models B10091 1-3-0806 Optional Accessories Shown A[...]

  • Page 2

    Page 2 B10091 1-3-0806 W ARNING Reference this manual for proper installation and maintenance instructions. Improper installation, adjustment, alteration, service or maintenance can cause personal injury or property damage. For assistance or additional information consult a qualified installer , service agency or the gas supplier . W ARNING Broilm[...]

  • Page 3

    Page 3 B10091 1-3-0806 Congratulations! W elcome to the beauty , durability , and prestige of a Premium Gas Grill by Broilmaster ® . W ith award-winning excellence built into every feature and durability that surpasses other Premium gas grills, Broilmaster has manufactured the ultimate gas grill for discriminating outdoor chefs for over 30 years. [...]

  • Page 4

    Page 4 B10091 1-3-0806 Model No. Dealer Serial No. Dealer Phone No. Gas T ype: Propane Natural Date of Purchase Y our Broilmaster ® Premium Gas Grill is identified by model number , serial number , and gas type. This information is provided on a product identification label located on the grill’ s control panel. For your convenience, complete [...]

  • Page 5

    Page 5 B10091 1-3-0806 Hardwar e Package � � (FOR POST INST ALLA TION) (FOR POST INST ALLA TION)[...]

  • Page 6

    Page 6 B10091 1-3-0806 P arts D iagram All repair part orders should be placed through your local Broilmaster ® dealer . T o locate a dealer in your area, contact Broilmaster Customer Service at 800-851-3153 • www .broilmaster .com. T o ensure prompt and accurate service, please provide the following information when placing a repair part order:[...]

  • Page 7

    Page 7 B10091 1-3-0806 P r emium "P" S eries P arts L ist Index Part Description P3BL-1 P3BLN-1 P3HG-1 P3HGN-1 P3GY -1 P3GYN-1 P3FBL-1 P3FBLN-1 P3FGY -1 P3FGYN-1 P3S-1 1 Grill Body T op (with heat indicator , hinge, and bridge pins) B100453 B100455 B100454 B100453 B100454 B100453 1 Grill Body T op (casting only) B100456 B100459 B100458 B1[...]

  • Page 8

    Page 8 B10091 1-3-0806 P r emium "P" S eries P arts L ist (Cont.) Index Part Description P4BL-1 P4BLN-1 P4HG-1 P4HGN-1 P4GY -1 P4GYN-1 P4FBL-1 P4FBLN-1 P4FGY -1 P4FGYN-1 1 Grill Body T op (with heat indicator , hinge, and bridge pins) B073286 B076830 B073282 B073286 B073282 1 Grill Body T op (casting only) B076621 B100151 B100149 B076621 [...]

  • Page 9

    Page 9 B10091 1-3-0806 G RILL A SSEMBL Y Recommended T ools These items are recommended for the assembly of your grill: • Phillips screwdriver • Adjustable wrench set • Socket set • Soapy water solution (to test for leaks) • Liquid soap (for foam grip) Grill Mountings Assemble your base option before assembling your Broilmaster ® grill h[...]

  • Page 10

    Page 10 B10091 1-3-0806 Ignitor Assembly Slide the collector box spacer (26) and nut (pro- vided on assembly) onto the collector box shaft and tighten. Figure 1. Note : Peel prot ective film from contr ol panel lab el before installing ignitor . G RILL A SSEMBL Y Installing the Ignitor C a u t i o n : D o n o t c u t o r d a m a g e i g n i t o r [...]

  • Page 11

    Page 1 1 B10091 1-3-0806 G RILL A SSEMBL Y Radiation Shield Place the radiation shield (10) in the grill bottom (22). Figure 3. Installing the Burner Insert the burner assembly (9) into the grill bottom (22) with the venturi tubes facing the front of the grill. Fig- ure 4. The gas jets from the control valve will be inside the ends of the venturi t[...]

  • Page 12

    Page 12 B10091 1-3-0806 G RILL A SSEMBL Y Handle For your added comfort a foam grip (4) has been pro- vided. Figure 7. T ip: For ease of installation, slightly lubricate the front handle with liquid soap before pushing the foam grip into place. Fasten the front handle (3) to the grill lid (1) with two #10-24 x 1" screws. Figure 6. Figure 7 Ins[...]

  • Page 13

    Page 13 B10091 1-3-0806 G RILL A SSEMBL Y Installing Racks Place the briquet rack (8) or flavor screen rack (28) on the burner assembly . Position the flavor screen (29) on to flavor screen rack (28) or the ceramic briquets (7) evenly on the briquette rack without overlapping. For Smoker Shutter installation see DP A100 manual included with your[...]

  • Page 14

    Page 14 B10091 1-3-0806 Neve r use Liqu id Propa ne (LP) gas with a grill design ed for Natural gas, or Natural gas with a grill designed for Liquid Propane gas. The type gas required for your grill can be determined from the product identification label located on the grill’ s control panel. Questions regarding different types of gases should b[...]

  • Page 15

    Page 15 B10091 1-3-0806 P ROP ANE G AS G RILLS Pr opane Cylinder Safety Liquid Propane (LP) gas has a long history of safe use when the safety precautions provided in this manual are followed. Failu re to follow these safety prec autions could result in a fire or explosion causing property damage or personal injury . Propane gas cylinders should a[...]

  • Page 16

    Page 16 B10091 1-3-0806 Connecting to Pr opane Gas Position the cylinder in the opening in the bottom of the cart and secure with the cylinder retaining bracket. Figure 1 1. The pressure regulator has an outlet pressure of not more than eleven (11") inches water column. It must be connected to the Propane gas cylinder ’ s female valve outlet[...]

  • Page 17

    Page 17 B10091 1-3-0806 1/8" ORIFICE HOOD NUT SUPPL Y TUBE 48 WRENCH SUPPL Y TUBE ORIFICE HOOD HOSE A ND RE GULA TOR SUPP L Y TUB E HOSE AND REGULA TOR SUPPL Y TUBE ORIFICE HOOD Gas Conversion Propane grills include a conversion kit for natural gas. If you have a natural grill and wish to convert it to propane you will need to purchase the opt[...]

  • Page 18

    Page 18 B10091 1-3-0806 Identifying Y our V alve 1. V alve mounting flange 2. V alve stem cap 3. Stamping on exterior of valve 4. Gas inlet connection Gas V alve[...]

  • Page 19

    Page 19 B10091 1-3-0806 Gas T ype The type gas required for your grill can be determined from the product identification label located on the grill’ s control panel. Qu estion s regarding different types of gases should be directed to your local gas supplier . Caution: Never use Liquid Propane (LP) gas in a grill designed for Natural gas, or Nat[...]

  • Page 20

    Page 20 B10091 1-3-0806 Checking for Gas Leaks Check for gas leaks every time you connect your Broil- master ® propane gas grill to a Propane gas cylinder , when a connected cylinder has not been used recently , or when either a natural or propane grill is being used for the first time. Caution: Do not use an open flame when check- ing for leaks[...]

  • Page 21

    Page 21 B10091 1-3-0806 O PERA TION Electrical Accessories If an electr ical accessory (e.g. rotisseri e) is used on your grill, the accesso ry must be electrically grounded in accordance with local codes or , in the absence of local codes , with the Natio nal Electric Code , ANSI/NFP A 70. In Canada, the electrical accessory must be electrically g[...]

  • Page 22

    Page 22 B10091 1-3-0806 M aintenance Cleaning the Grill Caution: T o prevent injury , use care when cleaning a hot grill. Note: Do not use a commercial cleaner on the cooking grid. Do not brush grids while they are hot. Do not scrape grids. For baked on residue use a brass (NOT STEEL) brush on the cooking grid and other components. Burn Off This pr[...]

  • Page 23

    Page 23 B10091 1-3-0806 T ROUBLESHOOTING Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily , sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution. Pr oblem Cause Solution Burner will not light. Gas injector not [...]

  • Page 24

    Page 24 B10091 1-3-0806 W ARRANTY TERMS The Most Durable Grill Known T o Man Lifetime • Aluminum Grill Housing (except paint) • Porcelain Coated Cast Iron Cooking Grids • Cast Stainless Steel Cooking Grids (Damage caused by dropping, scraping, or abrasive cleaning voids the warranty for cooking grids) • Stainless Cart, Mounting, Bowtie Burn[...]

  • Page 25

    Page 25 B10091 1-3-0806 Notes[...]

  • Page 26

    Page 26 B10091 1-3-0806 Notes[...]

  • Page 27

    Page 27 B10091 1-3-0806 Notes[...]

  • Page 28

    Page 28 B10091 1-3-0806 BROILMASTER ® A Division of Empire Comfort Systems, Inc. 918 Freeburg A ve. Belleville, Illinois 62220 Phone: 1-800-851-3153 F AX: 1-800-443-8648 V ISIT OUR WEB SITE A T WWW . broilmaster .com T HE M OST D URABLE G RILL K NOWN T O M AN[...]