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A good user manual
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Table of contents for the manual
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Page 1
310AAV/JAV Induced-Combustion 4-Way Multipoise Furnace Installation, Start-up, Operating, and Service and Maintenance Instructions -Series A The 310AAV/JAV 4-Way Multipoise Gas Furnace was designed by Bryant dealers for Bryant dealers. Applications are easy with 4-way multipoise design, through-the-furnace downflow v enting, 13 different venting op[...]
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Page 2
Single-Stage Induced-Combustion 4-Way Multipoise Furnace Installation, Start-up, Operating, and Service and Maintenance Instructions Series 100/A NOTE: Read the entire instruction manual before starting the installation. This symbol → indicates a change since the last issue. TABLE OF CONTENTS SAFETY CONSIDERATIONS ................................[...]
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Page 3
SAFETY CONSIDERATIONS Improper installation, adjustment, alteration, service, mainte- nance, or use can cause carbon monoxide poisoning, explo- sion, fire, electrical shock, or other conditions which may cause personal injury or property damage. Consult a qualified installer, service agency, local gas supplier, or your distribu- tor or branch for i[...]
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Page 4
6. Always install furnace to operate within the furnace ’ s intended temperature-rise range with a duct system which has an external static pressure within the allowable range, as speci- fied in the “ Start-Up, Adjustments, and Safety Check ” section. See furnace rating plate. 7. When a furnace is installed so that supply ducts carry air circ[...]
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Page 5
CSA (A.G.A. and C.G.A.) listed gas conversion kit is required to convert furnace for use with propane gas. 11. See Fig. 2 for required clearances to combustibles. 12. Maintain a 1-in. clearance from combustible materials to supply air ductwork for a distance of 36 inches horizontally from the furnace. See NFPA 90B or local code for further requirem[...]
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Page 6
• CANADA: Part 7 of NSCNGPIC, Venting Systems and Air Supply for Appliances Step 4 — Duct Systems • US and CANADA: Air Conditioning Contractors Association (ACCA) Manual D, Sheet Metal and Air Conditioning Con- tractors National Association (SMACNA), or American Soci- ety of Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE) 2001[...]
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Page 7
This gas furnace may be used for construction heat provided that: -The furnace is permanently installed with all electrical wiring, piping, venting and ducting installed according to these installation instructions. A return air duct is provided, sealed to the furnace casing, and terminated outside the space containing the furnace. This prevents a [...]
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Page 8
Step 1 — Unconfined Space An unconfined space has a volume of at least 50 cu ft for each 1000 Btuh total input for all appliances (furnaces, clothes dryers, water heaters, etc.) in the space. For example: FURNACE INPUT (BTUH) MINIMUM WITH 7 – 1/2 FT CEILING (SQ. FT.) 44,000 294 66,000 441 88,000 587 110,000 734 132,000 881 154,000 1028 If the u[...]
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Page 9
c. If combustion air is taken from the outdoors through a single opening or duct (horizontal or vertical) commencing within 12 in. of the top of the confined space, the opening and duct must have at least 1 sq in. of free area per 3000 Btuh of the total input for all equipment within the confined space and not less than the sum of the areas of all [...]
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Page 10
NOTE: It is recommended that the perforated supply-air duct flanges be completely folded over or removed from furnace when installing the furnace on a factory-supplied cased coil or coil box. To remove the supply-air duct flange, use wide duct pliers or hand seamers to bend flange back and forth until it breaks off. Be careful of sharp edges. (See [...]
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Page 11
When a furnace is installed so that the supply ducts carry air to areas outside the space containing the furnace, the return air must also be handled by a duct(s) sealed to the furnace casing and terminating outside the space containing the furnace. Secure ductwork with proper fasteners for type of ductwork used. Seal supply- and return-duct connec[...]
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Page 12
DUCTWORK ACOUSTICAL TREATMENT Metal duct systems that do not have a 90 degree elbow and 10 ft of main duct to the first branch take-off may require internal acoustical lining. As an alternative, fibrous ductwork may be used if constructed and installed in accordance with the latest edition of SMACNA construction standard on fibrous glass ducts. Bot[...]
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Page 13
SUPPLY AIR CONNECTIONS For a furnace not equipped with a cooling coil, the outlet duct shall be provided with a removable access panel. This opening shall be accessible when the furnace is installed and shall be of such a size that the heat exchanger can be viewed for possible openings using light assistance or a probe can be inserted for sampling [...]
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Page 14
Downflow Furnaces Connect supply-air duct to supply-air opening on furnace. The supply-air duct attachment must ONLY be connected to furnace supply/outlet or air conditioning coil casing (when used). When installed on combustible material, supply-air duct attachment must ONLY be connected to the accessory subbase, KGASB0201ALL, or factory approved [...]
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Page 15
A02075 Fig. 18 — Upflow Return Air Configurations and Restrictions A02163 Fig. 19 — Downflow Return Air Configurations and Restrictions A02162 Fig. 20 — Horizontal Return Air Configurations and Restrictions 14[...]
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Page 16
Connect gas pipe to gas valve using a backup wrench to avoid damaging gas controls. Use proper length of pipe to avoid stress on gas control manifold. Failure to follow this warning could result in a gas leak resulting in fire, explosion, personal injury, or death. An accessible manual shutoff valve MUST be installed external to furnace casing and [...]
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Page 17
Furnace control must be grounded for proper operation or control will lock out. Control is grounded through green/yellow wire routed to gas valve and manifold bracket screw. 115-V WIRING Verify that the voltage, frequency, and phase correspond to that specified on unit rating plate. Also, check to be sure that service provided by utility is suffici[...]
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Page 18
1. Route listed power cord through hole in J-Box. 2. Secure power cord to J-Box bracket with a strain relief bushing or a connector approved for the type of cord used. 3. Secure ground wire to green screw on J-Box bracket. 4. Connect line voltage leads as shown in Fig. 24. FOR BX CABLE INSTALLATION 1. Route BX cable to hole in J-Box. 2. Secure BX c[...]
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Page 19
DO NOT connect furnace control HUM terminal to HUM (humidifier) terminal on Thermidistat ™ , Zone Controller or similar device. See Thermidistat ™ , Zone Controller, thermo- stat, or controller manufacturer ’ s instructions for proper connection. Step 8 — Venting The furnace shall be connected to a factory built chimney or vent complying wi[...]
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Page 20
CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death. The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliance[...]
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Page 21
NOTE: See the NFGC, 13.1.9 and 13.2.20 regarding alternative venting design and the exception, which cover installations such as the Chimney Adapter Kits KGACA02014FC and KGACA02015FC, which are listed for use with these furnaces. The Chimney Adapter Kit is listed alternative venting design for these furnaces. See the kit instructions for complete [...]
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Page 22
A chimney without a clay tile liner, which is otherwise in good condition, shall be rebuilt to conform to ANSI/NFPA 211 or be lined with a UL listed (ULC listed in Canada) metal liner or UL listed Type-B vent. Relining with a listed metal liner or Type-B vent is considered to be a vent-in-a-chase. If a metal liner or Type-B vent is used to line a c[...]
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Page 23
Fig. 25 — Chimney Inspection Chart A02101 CHIMNEY INSPECTION CHART F or additional requirements refer to the National Fuel Gas Code NFP A 54/ANSI Z223.1 and ANSI/NFP A 211 Chimneys , Fireplaces, V ents, and Solid Fuel Bur ning Appliances in the U .S.A. or to the Canadian installation Codes CSA-B149.1 in Canada. Consult P ar t C of chimney adapter[...]
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Page 24
Personal injury can result form sharp metal edges, etc. Be careful when removing parts. Gloves and safety glasses should be worn when servicing equipment. 1. Maintain 115-v wiring and ground. Improper polarity will result in rapid flashing LED and no furnace operation. 2. Make thermostat wire connections at the 24-v terminal block on the furance co[...]
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Page 25
SEE NO TES: 1,2,4,7,8,9 A02058 Fig. 26 — Upflow Application- Vent Elbow Up SEE NO TES: 1,2,3,4,7,8,9 A02059 Fig. 27 — Upflow Application- Vent Elbow Right SEE NO TES:1,2,3,4,5,7,8,9 A02060 Fig. 28 — Downflow Application-Vent Elbow Up then Left SEE NO TES: 1,2,4,5,7,8,9 A02061 Fig. 29 — Downflow Application-Vent Elbow Up SEE NO TES: 1,2,4,5,[...]
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Page 26
f. Check and verify burner orifice size in furnace. NEVER ASSUME ORIFICE SIZE. ALWAYS CHECK AND VERIFY. g. Replace orifice with correct size if required by Table 13 or 14. Use only factory-supplied orifices. See EXAMPLE 2. 22,000 BTUH burner applications use Table 10 EXAMPLE 2: (0 – 2000 ft altitude) Heating value = 1000 Btu/cu ft Specific gravit[...]
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Page 27
4. Verify natural gas input rate by clocking meter. NOTE: Gas valve regulator adjustment cap must be in place for proper input to be clocked. a. Turn off all other gas appliances and pilots. b. Run furnace for 3 minutes in heating operation. c. Measure time (in sec) for gas meter to complete 1 revolu- tion and note reading. The 2 cubic feet dial pr[...]
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Page 28
Fig. 39 — Furnace Wiring Diagram A02141 PCB J 2 R W C HUM EAC-2 JB L E G E N D LS 1, 2 LIMIT SWITC H, AUTO-RESET , SPST( N.C.) OL AUTO-RESET INTERNAL MO T OR OVERLO AD T EM PERA TURE SWIT CH (N.C.) PCB PRINTED CIRCUIT BOARD CONTROL PL1 11-CI RCUIT PCB CONN E CTOR PL2 2-CIR CUI T CONNE CTO R PL3 2- CIRCUIT HSI, CONNECTOR PRS P RESSURE SWITCH, SP S[...]
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Page 29
a. Mechanical thermostat — Set thermostat heat anticipator to match the amp draw of the electrical components in the R-W circuit. Accurate amp draw readings can be obtained at the wires normally connected to thermostat subbase terminals, R and W. The thermostat anticipator should NOT be in the circuit while measuring current. (1.) Remove thermost[...]
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Page 30
To change the blower off delay setting, move the jumper from one set of pins on the control to the pins used for the selected blower off delay. Factory off delay setting is 120 sec. Step 4 — Check Safety Controls The flame sensor, gas valve, and pressure switch were all checked in the Start-up procedure section as part of normal operation. 1. Che[...]
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Page 31
Step 5 — Checklist 1. Put away tools and instruments. Clean up debris. 2. Check that blower OFF-DELAY time is selected as desired. 3. Verify that blower and burner access doors are properly installed. 4. Cycle test furnace with room thermostat. 5. Check operation of accessories per manufacturer ’ s instruc- tions. 6. Review User ’ s Guide wit[...]
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Page 32
NOTE: If TEST/TWIN to C OM -24V terminals are jumpered longer than 2 sec, LED will flash rapidly, and test request will be ignored. 6. Component Test will function as follows: a. LED flashes a status code 4 times. Record this status code for further troubleshooting. b. Inducer motor starts and continues to run until step f of component test sequenc[...]
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Page 33
3. Check electrical connections for tightness and controls for proper operation each heating season. Service as necessary. 4. Inspect burner compartment before each heating season for rust, corrosion, soot or excessive dust. If necessary, have furnace and burner serviced by a qualified professional. 5. Inspect the vent pipe/vent system before each [...]
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Page 34
e. Remove blower wheel from housing. f. Clean wheel and housing. 12. Reassemble motor and blower by reversing steps 11f, finish- ing with 11a. Be sure to reattach ground wire to the blower housing. 13. Verify that blower wheel is centered in blower housing and set screw contacts the flat portion of the motor shaft. Loosen set screw on blower wheel [...]
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Page 35
9. Using field-provided 25-caliber rifle cleaning brush, 1/4 ″ diameter steel spring cable, 36 in. long, a variable speed, reversible electric drill, and vacuum cleaner, clean cells as follows: a. Remove metal screw fitting from wire brush to allow insertion into cable. b. Insert the twisted wire end of brush into end of spring cable, and crimp t[...]
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Page 36
The blower door must be installed for power to be conducted through the blower door interlock switch ILK to the furnace control CPU, transformer TRAN, inducer motor IDM, blower motor BLWM, hot-surface igniter HSI, and gas valve GV. 1. Heating (See Fig. 24 for thermostat connections.) The wall thermostat ″ calls for heat ″ , closing the R to W c[...]
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Page 37
TABLE 10 — Orifice Size* and Manifold Pressure For Gas Input Rate (Tabulated Data Based On 22,000 Btuh Per Burner, Derated 4 Percent For Each 1000 Ft Above Sea Level) ALTITUDE RANGE (FT) AVG GAS HEAT VALUE (BTU/CU FT) SPECIFIC GRAVITY OF NATURAL GAS 0.58 0.60 0.62 0.64 Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifo[...]
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Page 38
Table 10 — Orifice Size* And Manifold Pressure For Gas Input Rate (Continued) (Tabulated Data Based On 22,000 Btuh Per Burner, Derated 4 Percent For Each 1000 Ft Above Sea Level) ALTITUDE RANGE (FT) AVG GAS HEAT VALUE AT ALTITUDE (BTU/CU FT) SPECIFIC GRAVITY OF NATURAL GAS 0.58 0.60 0.62 0.64 Orifice No. Manifold Pressure Orifice No. Manifold Pre[...]
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Page 39
Table 10 — Orifice Size* And Manifold Pressure For Gas Input Rate (Continued) (Tabulated Data Based On 22,000 Btuh Per Burner, Derated 4 Percent For Each 1000 Ft Above Sea Level) ALTITUDE RANGE (FT) AVG GAS HEAT VALUE AT ALTITUDE (BTU/CU FT) SPECIFIC GRAVITY OF NATURAL GAS 0.58 0.60 0.62 0.64 Orifice No. Manifold Pressure Orifice No. Manifold Pre[...]
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Page 40
TABLE 11 — Orifice Size* and Manifold Pressure For Gas Input Rate (Tabulated Data Based On 21,000 Btuh Per Burner, Derated 4 Percent For Each 1000 Ft Above Sea Level) ALTITUDE RANGE (FT) AVG GAS HEAT VALUE (BTU/CU FT) SPECIFIC GRAVITY OF NATURAL GAS 0.58 0.60 0.62 0.64 Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifo[...]
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Page 41
Table 11 — Orifice Size* And Manifold Pressure For Gas Input Rate (Continued) (Tabulated Data Based On 21,000 Btuh Per Burner, Derated 4 Percent For Each 1000 Ft Above Sea Level) ALTITUDE RANGE (FT) AVG GAS HEAT VALUE AT ALTITUDE (BTU/CU FT) SPECIFIC GRAVITY OF NATURAL GAS 0.58 0.60 0.62 0.64 Orifice No. Manifold Pressure Orifice No. Manifold Pre[...]
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Page 42
Table 11 — Orifice Size* And Manifold Pressure For Gas Input Rate (Continued) (Tabulated Data Based On 21,000 Btuh Per Burner, Derated 4 Percent For Each 1000 Ft Above Sea Level) ALTITUDE RANGE (FT) AVG GAS HEAT VALUE AT ALTITUDE (BTU/CU FT) SPECIFIC GRAVITY OF NATURAL GAS 0.58 0.60 0.62 0.64 Orifice No. Manifold Pressure Orifice No. Manifold Pre[...]
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Page 43
A02106a Is LED status light on? Is LED status light blinking rapidly without a pause? Is LED status light blinking ON/OFF slowly with a combination of shor t and long flashes? Determine status code. The status code is a 2 digit number with the first digit determined by the number of short flashes and the second digit by the number of long flashes? [...]
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Page 44
A02106b 11 NO PREVIOUS CODE – Stored codes are erased after 72 hours. On RED LED boards stored status codes can also be erased whene ver pow er (115V or 24V) is interrupted. Run system through a heating or cooling cycle to check system. 12 BLOWER ON AFTER POWER UP – (115V OR 24V) – Normal operation. Blower runs f or 90 seconds, if unit is pow[...]
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Page 45
Copyright 2002 Carrier Corporation 58st11si Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 Tab 6a 8a PC 101 Catalog No. See Cover Printed in U.S.A. Form 58ST-11SI Pg 44 12-02 Replaces: 58ST-2SI[...]