Bryant 313AAV manual

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Table of contents for the manual

  • Page 1

    Install ation , Start - - up , Operati ng and Ser vice a nd Mainte nance Inst ruc tions Series 100/A 313AA V/JA V PLUS 80X 4- -W A Y M U L T I P O I S E INDUCED - -C OMBUSTION GAS FURNACE INPUT CAP ACI TIES: 45,000 THRU 135,000 BTUH SAFETY CONSIDERA TIONS 2 ........................ INTRODUCTI ON 3 .................................. CODES AND ST AND[...]

  • Page 2

    2 2-7/16" 1-1/8" 28-7/8" (733mm) 25-1/4" 22-9/16" JUNCTION BOX LOCA TION 7/8" DI A ACCESSORY 1/2" (13 mm) DIA. THERMOST A T WIRE ENTR Y 3-15/16" (84mm) LEFT HAND GAS ENTRY 33-5/16" 24-7/8" 5-1/2" 7/8" (22mm) DIA. ACCESSORY 1 1/16" 21-5/8" BOTTOM INLE T 1-1 1/16" 13/16" [...]

  • Page 3

    3 ins t ruc ti ons thor oughl y and f oll ow a ll war nings or ca ut ions inclu d e in literature and attach ed to th e un it. Co n sult local buil ding code s , the c ur re nt edit ions of the Na t iona l Fuel Ga s Code (NFG C) NFP A 54/ANSI Z223.1 and the Na t iona l Electrical C o de (N EC ) N FP A 7 0. In Cana da , re f er t o the cur r ent e d[...]

  • Page 4

    4 A08471 Fig. 2 - - Cle ar ance s to Combus ti ble s CODES AND ST ANDARDS Fo llo w all n ation al and local co des an d stand ards in add itio n to the s e i ns tr uct i ons. The i ns ta ll a ti on mus t c ompl y wi th r egul a ti ons of the s e rvi ng gas suppl ie r , loca l buildi ng, he at i ng, plumbi ng, a nd othe r c odes . In abs enc e of lo[...]

  • Page 5

    5 Min 60ºF / 16ºC Max 85ºF/ 29ºC A02055 Fig . 3 - - R etu rn A ir T em pera tu r e Gener al Installat ion S US : Cu rren t ed ition o f the N F GC an d th e NF P A 9 0B . Fo r co pies, co n tact th e Natio nal F ire P rotectio n Asso ciation In c., Battery march P ark, Q uin cy, MA 02269; (ww w . NFP A. or g) or f or only the NFG C, con tact th[...]

  • Page 6

    6 THE BLOWER IS LOCA TED T O THE RIGHT OF THE BURNER SECTION, AND AIR CONDITIONED AIR IS DISCHARGED T O THE LEFT . THE BLOWER IS LOCA TED BELOW THE BURNER SECTION, AND CONDITIONED AIR IS DISCHARGED UPW ARD . THE BLOWER IS LOCA TED ABOVE THE BURNER SECTION, AND CONDITIONED AIR IS DISCHARGED DOWNW ARD THE BLOWER IS LOCA TED TO THE LEFT OF THE BURNER [...]

  • Page 7

    7 S Ma sonr y a ci d wa shi ng ma t er ia l s All f ue l- - burni ng equi pme nt must be suppl i ed wit h a ir f or fue l com bust ion. Suf fic i ent a ir m ust be pr ovide d t o avoid ne ga ti ve pressu re in th e eq uip m ent roo m o r space. A p o sitive seal mu st b e mad e betw een th e furn ace cab in et and the retu rn - - air d uct t o prev[...]

  • Page 8

    8 T able 3 – Mini mum Space vol ume s for 100% c ombus ti on, V ent il at ion, and Dil uti on fr om Indoor s ACH* OTHER THAN FAN - - - AS SIS TED TOT AL (1, 000’S BTUH GAS IN PUT RATE FAN - - - AS SIST ED TOTAL (1, 000’S BTUH GAS IN PUT RA TE) 30 40 50 44 66 88 110 132 S p a c eV o l u m e( f t . 3 ) 0.60 1,050 1,400 1,750 1,100 1,650 2,200 2[...]

  • Page 9

    9 a. One openi ng MUST co mmen ce with in 1 2 - - in . (30 0 m m) of the ceiling an d the seco n d op en ing MUST commence with in 1 2 - - in . (3 00 mm) o f th e floo r . b. Si z e ope ni ngs a nd duc ts per Fig. 7 a nd T a ble 2. c. TWO HORIZONT AL DUCTS re quir e 1 squar e inc h of fr e e a r ea per 2,000 Btuh ( 1,100 mm 2 /k W) o f com bin ed i[...]

  • Page 10

    10 of at least 2 in . 2 /1, 000 Btuh (4, 400 mm 2 /kW) of to tal input r a ti ng of all ga s a ppl ia nce s . 2. A n attic o r crawlspace m ay be co n sidered a sp ace that fr e el y c ommuni ca t es wi th t he out doors provi ded the r e a r e adeq u ate perm anen t v en tilation o pen in gs d irectly to outdoor s ha ving fr ee a r ea of a t le a [...]

  • Page 11

    11 1 3 / 4 ″ 1 3 / 4 ″ 1 3/ 4 ″ 1 3/ 4 ″ 5/ 16 ″ 5 / 16 ″ 5/ 16 ″ 5/ 16 ″ (44mm) (8mm) (44mm) (8mm) (8mm) (8mm) (44mm) (44mm) A89014 Fig. 10 - - Level ing Le gs 4. A djus t outs ide nut to provi de des i re d he ight , and t i ghte n ins i de nut to se cur e a rr a ngem ent . 5. Re i nst al l bot tom cl os ure pa ne l if r e moved. [...]

  • Page 12

    12 APPROVED COIL ASSEMBLY OR COIL BOX FURNACE SHEET METAL PLENUM FLOOR OPENING COMBUSTIBLE FLOORING A08556 Fig. 13 - - Furnace , Ple num, and Coil A ss em bly or Coil Box Inst all e d on a Combust ibl e Floor 313A[...]

  • Page 13

    13 T able 4 – Opening Di me nsi ons - - In. (mm) FURNACE CASIN G WIDTH APPLICATION PLENUM O PEN IN G FLOOR OPENING A B C D 14–3/16 (360) Upflow Ap plication s on Comb ustib le or Noncomb ustible Floor- ing (KG ASB subbas e not re quired) 12 - - - 11/16 (322) 21 - - - 5/8 (549) 13 - - - 5/16 (338) 22 - - - 1/4 (565) Downflow Ap plication s on N [...]

  • Page 14

    14 3. Re move bot tom c los ure pa ne l. 4. R einstall b o ttom filler pan el and screws. S id e R etu rn A ir Inlet Side Re tur n Air Inlet Th ese fu rnaces are sh ip ped with bo tto m closu re pan el installed in bott om re tur n- - ai r openi ng. This pane l MUST be in pl a ce w hen si de r et ur n ai r i nle t( s ) is us e d without a bot t om [...]

  • Page 15

    15 UPFLO W DO WNFLO W HORIZONT AL YES NO NO YES YES YES NO 120 ° MIN YES 120 ° MIN YES 120 ° MIN 90 ° 90 ° A02020 Fig. 14 - - Duct Fl ange s 1 / 4 " (6mm) THREADED ROD 4 REQ. SECURE ANGLE IRON TO BOTTOM OF FURNACE WITH 3 #8 x 3 / 4 " (19mm) SCREWS TYPICAL FOR 2 SUPPORTS 1” (25mm) SQUARE, 1-1/4”x1-1/4”x1/8” (32x32x3mm) ANGLE I[...]

  • Page 16

    16 M ETHOD 2 USE (4) # 8 x 3 / 4 ( 19 mm) SHEET M ET AL S C REWS F OR EA C H STRAP . THE STRAPS SHOULD BE VERTI C AL AGAINST THE F URNA C E SIDES AND NOT PULL A WA Y F RO M THE F URNA C E SIDES. M ETHOD 1 F OLD ALL STRAPS UNDER F URNA C E AND SE C URE WTH (4) # 8 x 3 / 4 ( 19 mm) SHEET M ETAL S C REWS ( 2 S C REWS IN SIDE AND 2 S C REWS IN BOTT O M[...]

  • Page 17

    17 Ret urn Air Conne ct ions FIRE HAZARD Fai l ure t o foll ow this w ar ning coul d c aus e pe rs ona l i nj ury , dea t h and/ or proper ty da ma ge . Nev er con n ect return - - air d ucts to th e back o f the furn ace. Foll ow ins tr uct i ons bel ow ! W ARNING Do wn flo w Fu rn aces The ret ur n - -air duc t must be conne ct e d to re tur n- -[...]

  • Page 18

    18 T a b le 5 – A ir Deliv ery - - C FM (With F ilter)* UNI T SIZE RETURN - - - AIR SUPPL Y SPEED EXT ER NAL STA TIC PR ES SUR E (In. wc) 0.1 0.2 0.3 0.4 0. 5 0.6 0.7 0. 8 0.9 1 045 - - - 08/ 024045 Botto m or Side(s) 5 1185 1145 1115 1075 1035 980 905 820 720 580 4 920 880 835 800 755 720 680 645 605 540 3 735 685 625 585 530 490 435 395 345 295[...]

  • Page 19

    19 A02075 Fig. 18 - - Upfl ow Re tu rn Ai r C onfi gurat i ons and Re s tr ic t ions A02163 Fig. 19 - - Downf low Re t urn Ai r Configur at ions and Res tr ic t ions 313A[...]

  • Page 20

    20 A02162 Fig. 20 - - Hori z ontal Ret urn Ai r Configur at ions and Res tr ic t ions 2” (51mm) Street Elbow A08551 Fig. 21 - - Burne r and Manif old 313A[...]

  • Page 21

    21 T a b le 7 – Electrical Da ta FURNACE MODEL V O L T S --- H E R T Z --- PHASE OPER ATING VOL TAGE* (VOL T S) MAX UNI T (AMPS) UNI T AMP ACITY# (AMPS) MAX WIRE LENGTH } FT . ( M) MAX FUSE/ CKT B KR { (AMPS) MIN WIRE GAGE MAX MIN 045 - - - 08 / 024045 1 1 5 --- 6 0 --- 1 127 104 8.1 10.9 34 (10) 15 14 070 - - - 16 / 048070 1 1 5 --- 6 0 --- 1 12[...]

  • Page 22

    22 FURNACE MA Y NOT OPERA TE Failu re to follow th is cautio n may resu lt in intermitten t furn ace o peratio n . Furna c e cont r ol must be gr ounde d for pr oper oper a ti on or el s e cont r ol wil l l ock out. Cont r ol must r e ma in grounde d thr ough gr ee n/ye l low wir e route d t o gas val ve and ma ni fol d brack et screw. CAUTION ! 11[...]

  • Page 23

    23 A03221 Fig. 23 - - Fie ld- - Suppli e d Ele c tr ic al Box on Furnace Casi ng POWER CORD INST ALLA TION IN FURNACE J- -B O X NOTE : P ow er co rds m u st be ab le to h an d le th e electrical re qui re me nts l is t ed in T abl e 7. Ref e r to power cor d ma nufa c tur er’ s l is ti ngs . 1. Re move c ove r fr om J- - Box. 2. Rout e lis te d p[...]

  • Page 24

    24 BLOWER O FF -DELA Y 2 4-V THER M OST A T TER M INALS 3-A M P F USE LED OPERA TION & DIAGNOSTI C LIGHT BLOWER SPEED SELE C TION TER M INALS HEA T F AN C OOL SP ARE 2 SP ARE 1 11 5 -V A C (L 2 ) NEUTRAL C ONNE C TIONS 11 5 -V A C (L 1 ) NEUTRAL C ONNE C TIONS EA C - 1 TER M INAL ( 11 5 -V A C 1 . 0 A M P. M AX.) PL 2 -HOT SUR F A C E IGNITER &[...]

  • Page 25

    25 CARBON MONOXIDE POI SONING HAZARD Failu re to follo w the steps ou tlined belo w fo r each app lian ce c o nn ected to the ven tin g system bein g placed into oper a ti on c ould re sul t in ca rbon monoxi de pois oni ng or death . Th e follow ing step s sh all be fo llo wed fo r each app lian ce c o nn ected to the ven tin g system bein g place[...]

  • Page 26

    26 See notes 2,5,7, and 10 on the page following these figures . A04215 Fig. 26 - - Singl e- - Stage Fur nac e wit h Singl e- - Spee d Air Con- dit ione r See notes 2,5,8, and 10 on the page following these figures . A04216 Fig. 27 - - Singl e Stage Fur nace wi t h T wo- - Spee d Air Condi- tion er See notes 1, 2, 4, 6, 7, 9, 10 and 12 on the page [...]

  • Page 27

    27 HUMIDFIER (24V AC) See notes 1, 2, 4, 11, 12, and 13 on the page following these figures . A04219 Fig. 30 - - Dual Fue l Ther mos tat w it h Single- - Stage Fur nac e and Singl e- - Speed H eat Pump HUMIDFIER (24V AC) See notes 1, 2, 3, 4, 11, 12, and 14 on the page following these figures . A04220 Fig. 31 - - Dual Fue l Ther mos tat w it h Sing[...]

  • Page 28

    28 Canada (and U. S.A. )- - T his furn ace is p ermitted to b e vented in to a clay tile- - lined m ason ry ch imn ey th at is e xpose d to the out doors bel ow the r oof li ne, pr ovi ded: 1. V ent conne c tor i s T ype- -B double- - wal l, a nd 2. T h is furn ace is com mo n v en ted with at least 1 draft hoodequi ppe d appli a nce , a nd 3. The [...]

  • Page 29

    29 CHIMNEY INSPECTION CHART F or additional requirements refer to the National Fuel Gas Code NFP A 54/ANSI Z223.1 and ANSI/NFP A 211 Chimneys , Fireplaces, V ents, and Solid Fuel Bur ning Appliances in the U .S .A. or to the Canadian installation Code CSA-B149.1 in Canada. Consult P ar t C of chimney adapter v enting instructions for application su[...]

  • Page 30

    30 T o pre ve nt c onde nsa t ion i n the furna c e a nd ve nt s ys te m, the follo w ing precau tio ns m ust b e o bserv ed : 1. T h e return - - air temp eratu re mu st b e at least 60 _ F (16 _ C)db exc ept f or br ie f pe ri ods of time duri ng war m- - up from setback at n o low er th an 55 _ F( 1 3 _ C) db or during initial start - - u p fro [...]

  • Page 31

    31 SEE NO TES: 1,2,4,7,8,9 on the page follo wing these figures A03208 Fig. 34 - - Upf low Appl ic at ion- - V ent Elbow Up SEE NO TES: 1,2,3,4,7,8,9 on the pages follo wing these figures A03209 Fig. 35 - - Upf low Appl ic at ion- - V ent Elbow Ri ght SEE NO TES:1,2,3,4,5,7,8,9 on the page follo wing these figures A03210 Fig. 36 - - Downf low Appl [...]

  • Page 32

    32 SEE NO TES: 1 , 2 ,4, 5 , 6 ,7, 8 , 9 o n the p a ge follo w in g these f i gures A03207 Fig. 38 - - Downfl ow Appli cat i on - -V ent Elbow Le ft t hen Up SEE NO TES:1,2,3,4,5,7,8,9 on the page follo wing these figures. A03212 Fig. 39 - - Downf low Appl ic at ion- - V ent Elbow Up t he n Right SEE NO TES: 1,2,4,7,8,9 on the page follo wing thes[...]

  • Page 33

    33 SEE NO TES: 1,2,4,7,8,9 on the page follo wing these figures A03214 Fig. 42 - - Hori z ontal Ri ght Appl ic ati on- - V ent El bow Right SEE NO TES: 1,2,4,5,7,8,9 on the page follo wing these figures A03215 Fig. 43 - - Hori z ontal Le ft Appl i cat ion- - V ent El bow Up SEE NO TES: 1,2,4,5,7,8,9 on the page follo wing these figures A03219 Fig. [...]

  • Page 34

    34 V ent i ng Note s f or Figur es 34- - 46 1. For c ommon ve nt, ve nt connec t or si z ing and vent material: U nited States - - - - use th e N FG C C anad a - - - - u se the CAN/CSA- - B149.1 - - 05 2. I mme di at e ly i ncr e as e to 5- - inc h (127 mm) or 6- - inc h (152 mm ) ven t co nn ecto r ou tsid e furn ace casing wh en 5 - - in ch (127 [...]

  • Page 35

    35 A04128 Fig. 48 - - Rounded End of Knockout A04129 Fig. 49 - - Knoc kout Pull ed Loose A04130 Fig. 50 - - Hamme r and Scr e wdr ive r Us ed for K nockout A04131 Fig. 51 - - Rem ove Knoc kout wit h Hammer 313A[...]

  • Page 36

    36 ST ART- -UP , ADJUSTMENT , AND SAF ETY CHECK Gener al FIRE HAZARD Fai l ure to fol low thi s w ar ning c oul d re s ult i n per s onal inj ur y , deat h a nd/or proper t y dam age . Th is fu rnace is eq u ipp ed w ith m anu al reset limit switch es in the ga s c ontr ol ar e a. The swi t che s open and s hut of f power to th e g as valv e if a f[...]

  • Page 37

    37 The input r at i ng for a ltitud es a bove 2, 000 ft . (610 M) mus t be redu ced b y 4 percen t for each 1 ,0 0 0 ft. (3 05 M ) a bove se a l eve l . For ins t al l at ions bel ow 2000 ft . (610 M), r e fe r to the uni t ra t ing pla te . For i nst al l at ions a bove 2000 ft . ( 610 M), mu ltip ly th e i nput on t he ra t ing pla t e by the de-[...]

  • Page 38

    38 c. M easure time (in sec) for g as m eter to co mp lete 1 re vol uti on and note re a ding. The 2 or 5 cubi c fe e t di a l pro v id es a mo re accurate m easu remen t o f gas flo w. d. Re f er t o T able 12 for c ubi c ft . of ga s per hr . e. Mu ltiply g as rate (cu ft./h r) by h eating valu e (Btuh /cu ft.) to obt a in i nput. If cloc ke d ra[...]

  • Page 39

    39 T able 1 1 – Spee d Se le ct ion COL O R SPEED AS SHIPPED Gray 5 COOL Y e llow 4 SP ARE Blue 3 HEA T Orange 2 SP A RE Red 1* CONT F A N * C o n t i n u o u s --- b l o w e r s p e e d --- a s s h i p p e d d e f a u l t FURNACE OVERHEA TING HAZARD Failu re to follow th is cautio n may resu lt in redu ced furn ace life. Rech eck tem p erature r[...]

  • Page 40

    40 T a b le 12 – G as R a te (Cu F t./Hr .) SECONDS FOR 1 REVOL UTIO N SIZE OF TE ST DIAL SECONDS FOR 1 REVOL UTIO N SIZE OF TE ST DIAL 1 Cu Ft . 2C uF t . 5C uF t . 1C uF t . 2C uF t . 5C uF t . 10 360 720 1800 50 72 144 360 11 327 655 1636 51 71 141 355 12 300 600 1500 52 69 138 346 13 277 555 1385 53 68 136 340 14 257 514 1286 54 67 133 333 15[...]

  • Page 41

    41 T able 13 – Ori fi c e Siz e* and Manifol d Pr es s ur e (I n. wc ) for Gas I nput Rate A08220 313A[...]

  • Page 42

    42 T able 13 - - Or if ic e Siz e * and Manifol d Pr es sur e (I n. wc) f or Gas Input Rat e (CO NT) A08220A 313A[...]

  • Page 43

    43 SER VICE AND MAINTENANCE PROCEDURES FIRE, I NJURY , OR DEA TH HAZARD Fai l ure to fol low thi s w ar ning c oul d re s ult i n per s onal inj ur y , deat h a nd/or proper t y dam age . Th e ability to pro p erly perfo rm main tenan ce on this equi pme nt r equi re s ce rt a in knowle dge , mec hani c al s k ills, tool s , a nd equi pme nt . If y[...]

  • Page 44

    44 T able 14 – Ori fi ce Si z e* And Manif old Pr e ss ur e (In. wc ) For Gas Input Rat e A08221 313A[...]

  • Page 45

    45 T able 14- - Ori fi ce Si z e* And Manif ol d Pr e ss ur e ( In. wc ) For Gas I nput Rate ( CONT) A08221A To ini t ia te the compo n e n t test seque n ce, shut O FF the room thermost a t or d i sc o nn ect the "R" thermost a t le a d. B r i efly shor t the TEST / TWIN term ina l to the " C om 2 4V" te rm ina l. St a tus LED [...]

  • Page 46

    46 CARE AND MAINTENANCE FIRE OR EXPLOSI ON HAZARD Fai l ure to fol low thi s w ar ning c oul d re s ult i n per s onal inj ur y , deat h a nd/or proper t y dam age . Ne ver s tor e a nythi ng on, ne ar , or in cont a ct wi th t he furn ace, su ch as: 1. Spr a y or ae ros ol c ans , ra gs , broom s, dus t mops, vac uum cl e ane r s, or ot he r cl ea[...]

  • Page 47

    47 NOTE : The blowe r whe el s houl d not be droppe d or bent a s bal a nce w il l be af fe ct e d. The fol lowi ng st eps s hould be per f orm ed by a q ualified service ag en cy. T o en su re long life an d hi gh efficiency , clean accu mu lated dirt and gre a se fr om blowe r whe el a nd motor a nnua ll y . The induc e r and blowe r motor s ar e[...]

  • Page 48

    48 the m t horoughl y . A he avy bui ld- - up of soot and ca rbon i ndi ca t es that a pro blem exists w hich n eeds to be co rrected , su ch as im prope r a djus tm ent of mani f old pre s sur e , ins uf f ic i ent or poor qu ality co mb ustio n air, inco rrect size or dam aged manifo ld orifice( s), i mp rop er g as, or a restricted h eat ex ch a[...]

  • Page 49

    49 hydroc a rbons or i na dequa t e sea l ma y occ ur) a nd R TV se a la nt (G. E. 162, 6702, or Dow- -Corning 738) are nee de d bef ore starting in stallation . DO NOT sub stitu te any o ther ty p e o f RTV se a la nt. G.E. 162 (P771 - - 9003) is ava il abl e thr ough RCD in 3- - oz. tube s . 12 . A pp ly n ew sealan t to flan ge o f collecto r b [...]

  • Page 50

    50 2. Cooli ng Mode The the r most a t “c a ll s for c ool ing. ” a. Singl e- - Spe ed Cool ing (Se e Fi g. 25 - - 32 for t her mos ta t c onnec t ions ) The the r most a t cl os es t he R- - to- - G - - a nd - -Y ci rc ui ts . The R- - to- - Y cir c uit s ta r ts t he out door unit , and the R - - to - - G - - an d - - Y /Y2 circu its start th[...]

  • Page 51

    51 5. He at pump (Se e Fig. 25 - - 32 for t her mos ta t conne ct i ons. ) Whe n ins t al le d wit h a he at pump, the fur nac e c ontr ol aut oma ti c al l y cha nge s t he ti mi ng se que nce to a voi d l ong blo w er off times d urin g d eman d d efro st cycles. Wh en the R -- t o -- W -- a n d -- Y 1 o r R -- t o -- W -- a n d -- Y 1 -- a n d -[...]

  • Page 52

    52 A08176 Fig. 59 - - Wi ri ng Diagr am 313A[...]

  • Page 53

    53 Is LED st a tus l i ght o n ? Is LED st a tus l i ght bl in k in g r a p i dly w i thout a p a use? Is LED st a tus l i ght bl in k in g ON / O FF slow ly w i th a comb ina t i o n of shor t an d lo n g fl a shes? Determ in e st a tus code. The st a tus code i s a 2 d i g i t n umber w i th the f i rst d i g i t determ in ed by th e n umber of s[...]

  • Page 54

    54 11 NO PREVIOUS C ODE – Stored codes a re er a sed a fter 7 2 hours. O n RED LED bo a rds stored st a tus codes c an a lso be er a sed whe n e ver power ( 115 V or 2 4V ) i s in terrupted. Ru n system through a he a t in g or cool in g cycle to chec k system. 12 BLO WER ON A F TER PO WER UP – ( 115 V OR 2 4V) – Norm a l oper a t i o n . Blo[...]