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Bryant 383KAV manual

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Table of contents for the manual

  • Page 1

    SAFETY CONSIDERATIONS NOTE: Read the entire instruction manual before performing any service or maintenance. This symbol → indicates a change since the last issue. These procedures are for size 45,000 through 155,000 Btuh input units. Index Page SAFETY CONSIDERATIONS ..................................................1-2 ELECTROSTATIC DISCHARGE (E[...]

  • Page 2

    WARNING: The ability to properly perform mainte- nance on this equipment requires certain expertise, me- chanical skills, tools, and equipment. If you do not possess these, do not attempt to perform any maintenance on this equipment other than those procedures recom- mended in the User’s Manual. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN POSS[...]

  • Page 3

    1. Downflow/Horizontal Each furnace requires 2 filters which are installed in the return-air duct. (See Fig. 4 and 5.) To remove filters for cleaning or replacement, proceed as follows: a. Disconnect electrical power before removing blower access door. b. Remove screw from front of door and remove blower access door. c. Reach up behind top plate, t[...]

  • Page 4

    a. Remove dust caps or plugs from oil ports located at each end of motor. b. Use a good grade of SAE 20 nondetergent motor oil and put 1 teaspoon, 5 cc, 3/16 oz, or 16 to 25 drops in each oil port. Do not over-oil. c. Allow time for total quantity of oil to be absorbed by each bearing. d. Wipe excess oil from motor housing. e. Replace dust caps or [...]

  • Page 5

    (2.) Use 1/4-in. diameter wire brush (commonly known as 25-caliber rifle cleaning brush). NOTE: The materials needed in items (1.) and (2.) can usually be purchased at local hardware stores. (3.) Insert twisted wire end of brush into end of steel spring cable, and crimp tight with crimping tool or strike with ball-peen hammer. TIGHTNESS is very imp[...]

  • Page 6

    The electrical ground and polarity for 115-v wiring must be maintained properly. Refer to Fig. 10 for field wiring information and to Fig. 12 for unit wiring information. NOTE: If the polarity is not correct, the STATUS LED on the control center will flash rapidly and prevent the furnace from operating. The control system also requires an earth gro[...]

  • Page 7

    → Fig. 10—Heating and Cooling Application Wiring Diagram A98209 115-V FIELD-SUPPLIED DISCONNECT AUXILIARY J-BOX CONTROL BOX 24-V TERMINAL BLOCK THREE-WIRE HEATING- ONLY FIVE WIRE NOTE 1 NOTE 2 FIELD-SUPPLIED DISCONNECT CONDENSING UNIT TWO WIRE FURNACE R G C WC R GY GND GND FIELD 24-V WIRING FIELD 115-, 208/230-, 460-V WIRING FACTORY 24-V WIRING[...]

  • Page 8

    → Fig. 12—Wiring Diagram A98200e PCB BLOWER O FF DE LAY SELECTI O N CH ART 90 SEC 135 SEC 180 SEC 225 SEC GVR H I/L O RELAY SEC-1 SEC- 2 PL1 32 1 6 5 4 987 LED TEST/TW IN BLOWER OFF DELAY G R Y W C HUM HSIR IDR BLWR BLOWER SPEED SELECT FU1 COOL HEAT L2 PL3 PL2 VAC 120 L1 PR1 1 2 1 2 3 PR2 24 VAC-3A FUSE SPARE-2 SPARE-1 EAC-1 EAC-2 C 1. 5 A M[...]

  • Page 9

    Fig. 13—Service Label A96263 SERVICE 11 NO PREVIOUS CODE - Stored status codes are erased when power ( 115V or 24V) to control is interrupted or 48 hours after ea ch fault is cleared. 12 BLOWER ON AFTER POWER UP (115V or 24V) - Blowe r runs for 90 seconds, if unit is powered up during a call for heat (R-W closed). 13 LI MIT OR FLAME ROLL-OU T SWI[...]

  • Page 10

    Is circuit breaker closed? Close door switch and go to start. Is red LED status light on? Is door switch closed? Is red LED status light blinking rapidly without a pause? Is there 115v going to switch? Replace door switch. Replace control center. Replace transformer. Is red LED status light blinking ON/OFF slowly with a combination of shor[...]

  • Page 11

    11 NO PREVIOUS FAULT - Faults are erased after 48 hrs or whenever power (115V or 24V) is interrupted. Run system through a heating or cooling cycle to recheck system. 12 BLOWER ON AFTER POWER UP (115V OR 24V) - Normal  operation. Blower will run for 90 sec when furnace power is interrupted during a call for heat and R-[...]

  • Page 12

    A94328 SERVICE TRAINING Packaged Service Training programs are an excellent way to increase your knowledge of the equipment discussed in this manual, including:  • Unit Familiarization • Maintenance  • Installation Overview • Operating Sequence A large selection of product, theory, and skills programs is availa[...]