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Buhler 2596 manual

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Table of contents for the manual

  • Page 1

    [...]

  • Page 2

    PRINTED IN CANADA WARRANTY REGISTRATION AND POLICY Buhler Manufacturing products are warranted fo r a period of twelve (12) months from original date of purchase, by original purchaser, to be free fr om defects in material and workmanship under correct, normal agricultural use and proper applications. Buhler Manufacturing’s obligati ons under thi[...]

  • Page 3

    bühler Allied Front-End Loader - 1 - P4094 2595 & 2596 OPERATOR’S AND PARTS MANUAL Table of Contents D e s c r i p t i o n P a g e Registration and Policy Loader Specifications .......................................................................................... 2 Introduction Terminology ................................................[...]

  • Page 4

    bühler Allied Front-End Loader - 2 - P4094 LOADER SPECIFICATIONS Illustration (TSL shown)[...]

  • Page 5

    bühler Allied Front-End Loader - 3 - P4094 Specification Chart NOTE: Specifications are subject to change without notic e or obligation. Item Description 2595/2596 REG 2595/2596 TSL 2595S/2596S REG 2595S/2596S TSL A Maximum lift height to pivot pin [in/cm] 145/368 145/368 142/361 142/361 B Maximum lift height under level bucket [in/cm] 135/343 135[...]

  • Page 6

    bühler Allied Front-End Loader - 4 - P4094 INTRODUCTION This manual has been provided as informa tion regarding the specifications, safe operation and maintenance of your agricultural front- end loader. Read and understand this manual and the tractor manual prior to operating to obtai n the best use of operating your loader. Keep this manual for r[...]

  • Page 7

    bühler Allied Front-End Loader - 5 - P4094 Serial Decal Location: The serial decal is located on the inside left arm of the loader joint plate. Please record the serial number in the space provided for future reference. The serial decal will provide the model and dat e of manufacture of the loader and will be required to obtain correct replacement[...]

  • Page 8

    bühler Allied Front-End Loader - 6 - P4094 SAFETY Read and understand all the safety messages listed in this manual. Fo r your safety and the safety of others near t he machine, learn how to control and operate the loader properly. It is your respons ibility to inform subsequent operators and owners of these precautions. General Safety Notes:  [...]

  • Page 9

    bühler Allied Front-End Loader - 7 - P4094 Safety Decals: Safety Decal Location illustrates the approximate location and detail of safety decals. To install safety decals ensu re the installation area is clean and dry. Decide on the exact position before y ou remove the backing paper. Remove the smallest portion of the split backing paper and alig[...]

  • Page 10

    bühler Allied Front-End Loader - 8 - P4094 Safety Decal Location[...]

  • Page 11

    bühler Allied Front-End Loader - 9 - P4094 The following pictorials indicate important precautions to be used during the operation of the loader. WARNING WARNING WARNING FA LLING HAZARD To pr event seri ous injur y or deat h: Do not lift, carry or all ow anyone to ride on or work from any portion of loader. HIGH PRESS URE FLUID To prevent serious [...]

  • Page 12

    bühler Allied Front-End Loader - 10 - P4094 PRE – OPERATION WARNING The tractor must be equi pped with an approved Roll over Protection Structure (ROPS) and safety belts to help prevent personal injury or death caused by tractor roll over. CAUTION Maximum rated loader capacity may exceed tractor rating. Load restrictions or reduction in hydrauli[...]

  • Page 13

    bühler Allied Front-End Loader - 11 - P4094 OPERATION General Operating Notes: The following section provides general information that can be applied towards your specific application. Ensure that you’ve read and understood this manual and your Tractor Manual . Observe all safety precautions and follow local laws pertaining to t he use of your l[...]

  • Page 14

    bühler Allied Front-End Loader - 12 - P4094 All Buhler - Allied hydr aulic valves are self-centeri ng and return to neutral from all positions except float. The float or det ent spool is only to be used on the boom circuit. This position allo ws the oil to freely flow through the valve so the lift cylinders can extend or retract. It c an be engage[...]

  • Page 15

    bühler Allied Front-End Loader - 13 - P4094 Minimize turning angle and length of run between pile and trailer to increase loading efficiency. Also, place load evenly or centered in the attachment. WARNING Carry the load no higher than necessary to clear the terrain. Turn and brake slowly. Always be sure that loading area is level an d on solid gro[...]

  • Page 16

    bühler Allied Front-End Loader - 14 - P4094 For back grading, either load the bucket and position the heel on th e ground or position the bucket at 40 ° or less below level as shown. Place the valve in the float position and back up slowly. IMPO RTAN T: Float position must be used to reduce down pressure, otherwise cylinder rod(s) and/or bucket d[...]

  • Page 17

    bühler Allied Front-End Loader - 15 - P4094 Handling bales and pallets: For safe handling of bales and pallets please follow procedures below: WARNING Do not operate A – Frame for bales without the stabilizers. With a single spear, enter one of the ends of the bale and drive the s pear horizontally into the center or slightly above center of the[...]

  • Page 18

    bühler Allied Front-End Loader - 16 - P4094 When loading bales onto a trailer, park trailer in close proximity to minimize turning angle and length of travel to increase loading efficiency. As you lift the bale using the regular loader, it is recommended to feather the valve to allow bucket cylinders to extend to keep bale at about a 20 ° angle. [...]

  • Page 19

    bühler Allied Front-End Loader - 17 - P4094 Grapple: The grapple is designed to safely prevent loads (bales, silage) from falling out of the bucket. (Refer to pictor ial below for options listed) WARNING Travel at low speeds. Carry loads as low as possible. Avoid sharp turns and uneven terrain. Manure tine kits avai labl e. Pre punc hed tine holes[...]

  • Page 20

    bühler Allied Front-End Loader - 18 - P4094 INSTALLING / REMOVING LOADER Installing: CAUTION Prior to initial mounting, cycle loader cylinders to displace air. This ensures the loader will remain in the storage position and operate consistently. 1. Position the tractor centrally and parallel to the loader uprights. Drive forward slowly until the l[...]

  • Page 21

    bühler Allied Front-End Loader - 19 - P4094 5. With the tractor in neutral, continue to retract the lift cylinders and extend the bucket cylinders to rotate the upright back against the lock pin stops. Shut the tractor off and set park brake. 6. Install both upright attachment pins and secure with hairpin c lip. Start the tractor and slowly raise [...]

  • Page 22

    bühler Allied Front-End Loader - 20 - P4094 2. Lower attachment level to the ground while engaging float position. Ensure attachment rests firmly on ground with minimal downward pressure. If required extend bucket cylinders to rotate upri ght rearward. At this stage the pin should hav e no pressure. Set tractor park brake and remove loader lock pi[...]

  • Page 23

    bühler Allied Front-End Loader - 21 - P4094 INSTALLING / REMOVING LOADER ATTACHMENT S Installing: 1. Position tractor centrally within the bucket hooks. Dump Quick-tach slightly from vertical position. Slowly drive the tractor forward until the Quick-tach contacts the bucket. 2. Slowly raise the loader to engage the Quick-tach within both bucket h[...]

  • Page 24

    bühler Allied Front-End Loader - 22 - P4094 LUBRICATION Lubricate loader bushings and pivots ev ery eight hours of average operation with high-grade grease. For grease fitting locations see illustration below. Select grease based on the expected out side temperature range. Lithium, Molybdenum and synthetic greases are prefe rred. Use the tractor h[...]

  • Page 25

    bühler Allied Front-End Loader - 23 - P4094 MAINTENANCE General Inspection: CAUTION Lower attachment and loa der to ground, place all controls in neutral, stop engine, set parki ng brake and remove ignition key before inspecting, servicing, adj usting or repairing loader. WARNING Relieve hydraulic pressure before repairing, adjusting or disconnect[...]

  • Page 26

    bühler Allied Front-End Loader - 24 - P4094 Mounting Kit: After the initial 2 weeks or 40 hours of loader operation, and 6-month intervals thereafter re-torque all mounting kit bol ts. (See below for proper bolt torques) Bolt Torque Chart: (Side plate part of mounting kit) Mount kit bolts Loader mount plate (part of mtg. kit) Standard Metri c ft-l[...]

  • Page 27

    bühler Allied Front-End Loader - 25 - P4094 Hydraulics: WARNING Escaping fluid under pressure can have sufficient force to penetrate the skin, causing serious personal injury. Befo re repairing, adjusting, or disconnecting lines, be sure to relieve all pressure. Before applying pressure to the system, be sure all connections are tight and the line[...]

  • Page 28

    bühler Allied Front-End Loader - 26 - P4094 A yearly inspection of the valve is recommended. However the maintenance intervals on the valve depends on the surrounding environment or if valve spools become stiff. Where tem peratures fluctuate from one extreme to another or exposed to high salt the intervals for maintenance should be increased to pr[...]

  • Page 29

    bühler Allied Front-End Loader - 27 - P4094 On valves fitted with joystick cables loos en off jam nut and ca ble sleeves to gain access to the valve spool. Clean all debris and any existing corrosion. Spray areas with a light corrosion resistant l ubricant. Re-mount cables sleeves and adjust so that joystick is centered in both axis to the base. L[...]

  • Page 30

    bühler Allied Front-End Loader - 28 - P4094 TSL GENERAL NOTE AND INSTRUCTIONS 1. The true self leveling system (TSL) utilizes mechanical linkages to maintain bucket level while raisi ng and lowering. The pivot plate weldment, leveling tubes and linkages have been developed to ensure that the bucket remains at the sa me position throughout its rang[...]

  • Page 31

    bühler Allied Front-End Loader - 29 - P4094 TROUBLE SHOOTING Problem Loader slow and/or will not dump. Loader chatters or vibrates when raising and loweri ng. Excessive movement at pivots. Pump noisy. Oil leaks. Possible Cause Quick couplers leaking Hydraulic oil too heavy. Oil filter plugged. Hydrauli c pump worn. Oil line restricted or leaking. [...]

  • Page 32

    bühler Allied Front-End Loader - 30 - P4094 Trouble Shooting Continued Problem Insufficient lift capacity. Slow leak down. Excessive wear on bottom oil bucket and wear pads. Hydraulic cylinders inoperative. Pump operating continually on closed center tractor hydraulics system. Loader lift and bucket tilt controls do not work according to decal. Va[...]

  • Page 33

    bühler Allied Front-End Loader - 31 - P4094 PARTS APPENDIX Description Page 2595 – 2595 S – 2596 – 2596 S Main Frame A ssembly ............................................................................... 32 Hydraulic Pl umbing .................................................................................... 34 2595 TSL – 2595 S TSL ?[...]

  • Page 34

    bühler Allied Front-End Loader - 32 - P4094 2595 – 2595 S – 2596 – 2596 S Main Frame Assembly[...]

  • Page 35

    bühler Allied Front-End Loader - 33 - P4094 2595 – 2595 S – 2596 – 2596 S Main Frame Assembly Item Part No. Description 2595 2595 S 2596 2596 S 1 25050 2595 Main Frame Weldment 1 - - - 1 25051 2595 S Main Frame Weld ment - 1 - - 1 25054 2596 Main Frame Weldment - - 1 - 1 25055 2596 S Main Frame Weld ment - - - 1 2 25083 2595 Quick Attach Wel[...]

  • Page 36

    bühler Allied Front-End Loader - 34 - P4094 2595 – 2595 S – 2596 – 2596 S Hydraulic Plumbing Assembly[...]

  • Page 37

    bühler Allied Front-End Loader - 35 - P4094 2595 – 2595 S – 2596 – 2596 S Hydraulic Plumbing Assembly Item Part No. Description 2595 2595 S 2596 2596 S 1 Ref. Bucket Cylinder (See cylinder assembly for breakdo wn) 2 2 2 2 2 Ref. Lift Cylinder (See cylinder as sembly for breakdown) 2 2 2 2 3 811434 Hose 3/8 x 30 3/4 - 16 MORB x 3/4 - 16 SWFJI[...]

  • Page 38

    bühler Allied Front-End Loader - 36 - P4094 2595 TSL – 2595 S TSL – 2596 TSL – 2596 S TSL Main Frame Assembly[...]

  • Page 39

    bühler Allied Front-End Loader - 37 - P4094 2595 TSL – 2595 S TSL – 2596 TSL – 2596 S TSL Main Frame Assembly Item Part No. Description 2595 TSL 2595 S TSL 2596 TSL 2596 S TSL 1 25052 2595 TSL Main Frame Weldment 1 - - - 1 25053 2595 S TSL Main Frame Weldment - 1 - - 1 25056 2596 TSL Main Frame Weldment - - 1 - 1 25057 2596 S TSL Main Frame [...]

  • Page 40

    bühler Allied Front-End Loader - 38 - P4094 2595 TSL – 2595 S TSL – 2596 TSL – 2596 S TSL Hydraulic Plumbing Assembly[...]

  • Page 41

    bühler Allied Front-End Loader - 39 - P4094 2595 TSL – 2595 S TSL – 2596 TSL – 2596 S TSL Hydraulic Plumbing Assembly Item Part No. Description 2595 2595 S 2596 2596 S 1 Ref. Bucket Cylinder (See cylinder assembly for breakdo wn) 2 2 2 2 2 Ref. Lift Cylinder (See cylinder as sembly for breakdown) 2 2 2 2 3 114605 Hose 3/8 x 24 3/4 - 16 MORB [...]

  • Page 42

    bühler Allied Front-End Loader - 40 - P4094 24 24750 Hydraulic Manifold 1 1 1 1 25 812080 Adaptor Str 3/4 MORB x 3/4 SWFJIC 4 4 4 4 Item Part No. Description 2595 2595 S 2596 2596 S 26 812786 Tee 3/4 MJIC x 3/4 SWFJIC 4 4 4 4 27 812829 Elbow 90 3/4 MJIC x 3/4 SWFJIC 5 5 5 5 28 812052 Bolt Hex 0.250NC x 3.00 GR5 PL 2 2 2 2 29 81922 Nut Lock (Nylon)[...]

  • Page 43

    bühler Allied Front-End Loader - 41 - P4094 2595 & 2596 Cylinder Assembly NOTES: 1. Bucket cylinder shown 2. All cylinder seals are contained in correspon ding seal kit. 3. Refer to page 44 for prevailing torque for locknut s. CAUTION Maximum pressure – 3000 psi Bucket C ylinders Regular TSL Lift Cylinders Regular & TSL Diameter 2.50&quo[...]

  • Page 44

    bühler Allied Front-End Loader - 42 - P4094 True Self Leveling Manifold (2595): Notes: 1. Additional hardware supplied to suit 2795 installation. 2. Torque all fittings and hoses prior to operat ing loader. Ensure hoses do not rub or pinch during loader operation. Ty-rap (item 13) supplied; use as required. Parts list for X2265 Item Part No. Descr[...]

  • Page 45

    bühler Allied Front-End Loader - 43 - P4094 Cartridge: Notes: 1. A2 & B2 service ports must be used for bucket cylinders only. 2. Remove plugs from a2 & b2 and replace with item 1(cartridge). Parts List X2264 Item Part No. Qty. 1 813353 Relief / Anticav Valve (KM85/86) 2[...]

  • Page 46

    bühler Allied Front-End Loader - 44 - P4094 Hydraulic Fitting Torques: (ft-lbs) (NM) (ft-lbs) (NM) -04 7/16-20 14-16 20-22 10-11 13- 15 -05 1/2-20 18-20 24-27 13-15 18-20 -06 9/16-18 24-26 33-35 17-19 23- 26 -08 3/4-16 50-60 68-78 34-38 47-52 -10 7/8-14 72-80 98-110 50-56 69-76 -12 1-1/16-12 125-135 170- 183 70- 78 96-106 -14 1-3/16-12 160-180 215[...]

  • Page 47

    [...]

  • Page 48

    Buhler Manufacturing “ a partnership” 1201 Regent Ave. W. Winnipeg, MB. R2C 3B2 Ph.: (204) 661-8711 Fax: (204) 654-2503 www.buhler.com Printed in Canada Allied Division 1201 Regent Ave. W. Box 1003 Winnipeg, MB R2C 3B2 Ph.: (204) 661-8711 Fax: (204) 654-2503 Farm King Division 301 Mountain Street S. Morden, MB R6M 1X7 Ph.: (204) 822-4467 Fax: ([...]