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Buhler HQ6095 manual

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Table of contents for the manual

  • Page 1

    Operator ’s and Parts Manual inland Model 1500 Model 1500 Model 1500 Model 1500 For serial number 08BM1500001 and later 46912 04/08 Bale Carrier[...]

  • Page 2

    Printed in U.S.A. INLAND WAR RANTY POLICY Buhler Man ufacturing pro ducts are warranted for a period of twelve (12) months (9 0 days for commercial applicatio n) from ori ginal d ate of purc hase, b y original purchaser, to be free fro m defects in material and workmanship under co rrect, normal a gricultural use a nd prope r applica tions. Buhler [...]

  • Page 3

    bühler 1500 Bale Ca rrier 1 OPER A TORS A ND P A RTS MANU A L Table of Contents Description Page TERMINOL OGY AND DECAL LOCATIONS ILLUSTRATIONS… …..………... 2 GENERAL SP ECIFICATIONS…..……………………… ………………………… 3 INTRODUCTION……………………………………………………………………. 4[...]

  • Page 4

    bühler 1500 Bale Ca rrier 2 TERMINOLOGY A ND DECAL LOCATIONS I LLUSTR A TION RED RED RED YELLOW YELLOW YELLOW YELLOW YELLOW 16 16 15 16 16 16 12 Note: 1) Re fer to page 7 for d etaile d information on safety decals. 2) Awarnes s signs are shown on o ne side only for clarification. Signs ar e provided on bo th left and right sides except for num be[...]

  • Page 5

    bühler 1500 Bale Ca rrier 3 GENER A L SPECI FICA TIO NS: Dimensions: - Length: 44 ’ (13.4 m) - Deck Len gth: 37’ (11.3 m) - Width: 8’6 ” (2.6 m) - Weight (emp ty): 5495 LB (2498 kg) - Drawbar Vertical L oad (empty): 1365 L BF (6071 N) - GVW : 18720 LB (8491 kg) Capacit y : - Total bale payload : 13225 LB (60 00 kg) - Bales 6 ’ (1.8 m) di[...]

  • Page 6

    bühler 1500 Bale Ca rrier 4 INTRODUCTION CAUTION: Your 1500 Bale Carrier requires a recomme nded minimum 60 hp (75kw) tractor. The maximum loaded transportation speed of 20 m ph (32 km/h) and 18720 LB (8 491 kg) must not be e xceeded. This manual has been provided as information regarding the specifications, safe operation and maintenan ce of your[...]

  • Page 7

    bühler 1500 Bale Ca rrier 5 SAFETY Read a nd understand all th e safety m essages listed in th is manual. For your safety and the safety of others near the machine, learn how to co ntrol and operate your 1500 Bale Carrier properly. It is your responsibility to inf orm subsequent operators a nd owners of these precaut ions. General Sa fety Notes ?[...]

  • Page 8

    bühler 1500 Bale Ca rrier 6  Never lea ve the tracto r unattended while the 1 500 B ale Ca rrier is h ooked u p, a lways shut t ractor off and remove ke y b efore leaving the tra ctor seat. A child or e ven a p et could engage a n idling machine.  Keep the 1500 Ba le Carrier o n so lid ground ; rocks and holes can be dangerous f or operation[...]

  • Page 9

    bühler 1500 Bale Ca rrier 7 Safety Decals The terminology an d decal location illust ration shows the app roximate location and detail of safety decals. To install safety decals ensure the installation area is clean and dry. Decide on the exact position before you remove th e b acking paper. Remove the smallest portio n of the split backin g pa pe[...]

  • Page 10

    bühler 1500 Bale Ca rrier 8 Important Pre cautions The alert symbo l is used throughout this manual. It indicates attention is required an d identifies hazards and ale rts you that your safety is involved. Follow th e re commended precaut ions. CAUTION Indicates a p otentially ha zardous s ituation, which ma y result in injury. It ma y also be use[...]

  • Page 11

    bühler 1500 Bale Ca rrier 9 PRE-OPER ATION CHECKLIST CAUTION Make sure th e t ractor has a 60 hp (45 kw) or greate r rating and a mass of 12480 LB (5660 kg). Make sure the d rawbar is ca pable of supporting the 1500 Ba le Carrier empty or loaded. W A RNING The tractor must be equip ped with an approved Roll over Protection St ructure (ROP S) a nd [...]

  • Page 12

    bühler 1500 Bale Ca rrier 10 OPER A TION CAUTION Prior to operat ion e nsure th e operato r h as read and understands th e safety requireme nts of the 1500 Bale Carrier. Ensure the p re-operation checks have be en completed prior to o peration. 1. A ttaching Ba le Carrier To Trac tor CAUTION Shut off tractor, engage pa rking brake and remove key b[...]

  • Page 13

    bühler 1500 Bale Ca rrier 11  The power require d to operate the 1500 Bale Carrier is supplied by the tractors 12-volt e lectrical system. Connect the red wire to the tract or positive a nd green to tractor ground. Conn ection may be made via tra ctor a ccessory p lug or alternate method. The 15-a mp fuse must be used on the positive wire as su[...]

  • Page 14

    bühler 1500 Bale Ca rrier 12 3. Carrier Control Operation  To start 1500 Bale Carrier operatio n, en gage t he remote hydraulic valve in the extension position. Lock valve in d etent. Valve to remain co nstantly on during operati on.  The control handle is f itted with on e rocker switch and two m omentary con tact rocker switches. Th ey fun[...]

  • Page 15

    bühler 1500 Bale Ca rrier 13  The Fixed Pick Up Arm requires the operator to drive at 90° to the bale direction . The b ales are loaded “End On”. The b ale is loaded onto the carrier d eck b y depre ssing and holding LIFT ARM UP u ntil the bale rolls off the pickup arm and onto the carrier beams.  The Bale Deflec tor a ttached to the fi[...]

  • Page 16

    bühler 1500 Bale Ca rrier 14 5. Bale P usher Operation CAUTION To avoid misba lanced loads the operator is only required to push back on e bale length to prepare f or the next bale. NOTE: Lower loading arm before operating the push er.  Depress and hold PUSHER BACK and move bales far enough to the rear to provide room t o load the next bale. ?[...]

  • Page 17

    bühler 1500 Bale Ca rrier 15 7. Unloading DANGER Make sure a rea is cl ear be fo re unloading. Failure to do so could result in serious injury or death. NOTE: Do not run p usher all the way to the end, the resulting sho ck load m ay cause damage to ch ain and drive.  Extend tilt cylinder to raise carrier beam b y engaging the tractor’s extens[...]

  • Page 18

    bühler 1500 Bale Ca rrier 16 LUBRICATION CAUTION Place all contro ls in n eutral, stop engine, set pa rking brake and remove ignition key before inspecting, servicing, adjust ing or repa iring the 1 500 Bale Carrier. CAUTION Ensure th e 1500 Bale Carrier tires and hitch a re securely blocked. Otherwise, verify th e 15 00 Ba le Carrier is properly [...]

  • Page 19

    bühler 1500 Bale Ca rrier 17 MAINTEN A NCE CAUTION Place all co ntrols in neu tral, st op en gine, set parking brake, remove ignition key and wait f or a ll moving p arts to stop before servicing, adju sting or repairing the 1500 Bale Carrier. CAUTION Ensure th e 1500 Bale Carrier tires and hitch a re securely blocked. Otherwise, verify th e 15 00[...]

  • Page 20

    bühler 1500 Bale Ca rrier 18 2. H y draulic System W A RNING Escapin g fluid under press ure can have suff icient fo rce to penetrate the skin, causing serious personal in jury. Bef ore repairing, ad justing, or disconnectin g lines, be sure to relieve all p ressure. W A RNING Never o perate the 1500 Bale Ca rrier with f rayed or d amaged hoses or[...]

  • Page 21

    bühler 1500 Bale Ca rrier 19 4. Chain  Check for proper cha in te nsion and sprocket alignment afte r first use a nd every 50 hours thereafter.  Turn the f ront sprocket-adjust ing bolt clockwise until there is app roximately 6 ” (15 cm) of up ward slack in th e ch ain at the ce nter of the trac k. Clockwise increases te nsion an d counter[...]

  • Page 22

    bühler 1500 Bale Ca rrier 20 6. Stora ge CAUTION Place all controls in neutral, stop engine , set parking brake and remove ignition key before inspectin g, servicing, ad justing o r re pairing th e 1500 Bale Carrier. CAUTION Ensure t he 1500 Bale Carrier tires and hitch are secure ly blocked. Otherwise, verif y the 1500 Bale Carrier is pro perly c[...]

  • Page 23

    bühler 1500 Bale Ca rrier 21 APPENDIX LIST Description Appendix Assembly Instruc tions…..……………………… ……………………………. A Hydraulic Assem bly………………………………………… ………………… B Electrical Assem bly………..……………………… ………………………….. C Genera [...]

  • Page 24

    bühler 1500 Bale Ca rrier 22 APPENDIX A Assembly Instructions Table of Contents Description Page Carrier Bund led Assembly………………………… ……………………………. 23 Tandem Axle Assembly……………………………………… ……………… 23 Brace W eldment…………………………………………… …[...]

  • Page 25

    bühler 1500 Bale Ca rrier 23 CAUTION Make sure area is clear of ob structions, well lit, and h as sufficie nt room for safe assembly. Do not work underneath ra ised assembly. CAUTION Ensure the ca rrier’s tires and hitch are secure ly blocked. Otherwise, verify the ca rrier is pro perly coupled to the drawbar on a tractor with a minim um of 1248[...]

  • Page 26

    bühler 1500 Bale Ca rrier 24 3. Taillight A ssembl y Refer to Carrier Bundled Assembly drawing:  Remove and inspe ct all required hardware from parts box.  Mount lights using fasten ers supplied  Connect the taillight wiring h arnesses to the ir appropriate connections.  Connect main lighting p lug to tractor.  Test by verifying cor[...]

  • Page 27

    bühler 1500 Bale Ca rrier 25 6. Bale De flector A rm Assembly  Remove all h ardware that is included with the deflector as sembly.  Remove the two top bolts f rom outer fork on lift arm.  Maintain the spacing of the f orks if already preset. If not, set spacing as described in the fixed pick up arm assembly section.  Insert the coned e[...]

  • Page 28

    bühler 1500 Bale Ca rrier 26  Align the lift cylinder rod a nd reinstall the pin.  Adjust the outside bale fork to b e p ositioned at th e end of the lif t arm and the inner b ale fork 6” (1 5 cm ) to 8” (20 cm) bigger tha n the size of bale that is being loaded.  Install the hydraulics a ccording to the way the hydraulic ass embly Ap[...]

  • Page 29

    bühler 1500 Bale Ca rrier 27 Carrier Bundl ed Assembly A B A B 12 19 21 UNDERSIDE VIEW OF TAILLIGHT S / WIRING H ARNESS AS V IEWED FRO M B B REAR VIEW OF BALEST OP PLA CEMENT AS V IEWE D FROM A A TO MAI N W I RING HARNESS 15 16 19 25 24 4 7 10 2 6 BOLTS PER WHEEL 11 9 17 13 20 20 14 17 5 17 13 20 6 8 18 23 3 1 BRACES USE SAME HARDWARE A S AX LE 12[...]

  • Page 30

    bühler 1500 Bale Ca rrier 28 Carrier Bundl ed Assembly ITEM COM PONENT DESCRIPT ION QTY PART NUM BER 1 B2400-14 AXLE ASS EMBLY 2 2 B2700-03 TIRE ASSE MBLY 4 3 C2407-00 TANDEM AXLE LOCAT OR 2 4 C2907-00 SMV BRAC KET & T AIL LIGHT MOUNT 1 5 C7035-00 REAR BRAC E W ELD'T 2 6 C7036-00 CENTER BRACE 2 7 C8005-00 AXLE 1 8 C8006-00 FRONT BRACE W E[...]

  • Page 31

    bühler 1500 Bale Ca rrier 29 NOTE P A GE[...]

  • Page 32

    bühler 1500 Bale Ca rrier 30 APPENDIX B Hydraulic A ssembl y NOTE: 1) Hydraulic A ssembly me thods an d layouts a re common to the right a nd left sides. On ly one side of each component is shown in this manual. 2) Sea l Kits and Service Parts are only listed in the parts lists and are not indicate d on the illustra tions. Table of Contents Descri[...]

  • Page 33

    bühler 1500 Bale Ca rrier 31 Carrier H y draulic Assembl y Schem atic (Part # A 8000-0 4) Standard Configura tion TO TRACTOR COUPLER (EXTEND) TO TRACTOR COUPLER (RETRACT) TO TRACTOR COUPLER (RETRACT) TO TRACTOR COUPLER (EXTEND)[...]

  • Page 34

    bühler 1500 Bale Ca rrier 32 Carrier H y draulic Assembl y (Part # A8000-04) Standard Configura tion Item Compon ent Part # Description Qty 1 A8002-01 1500 BAL E CARRIER VALVE B ANK ASSEM BLY 1 2 A7010-00 HYD ASS Y 1/2 X 130 RET URN LIN E 1 3 A7011-00 HYD ASS Y 1/2 X 130 PR ESSURE LINE 1 4 A8012-00 TILT CYLIND ER ASS Y 3 X 10 PIN EYED 1 5 A8013-00[...]

  • Page 35

    bühler 1500 Bale Ca rrier 33 Valve Bank A ssembl y (Part # A8002-01) (**) To be use d only w ith OPEN-CENTER Configuration. **[...]

  • Page 36

    bühler 1500 Bale Ca rrier 34 Valve Bank A ssembl y (Part # A8002-01) Item Component Part # Description Qty 1 C8013- 00 VALVE BAN K MOUNT W ELDMENT 1 2 B7010-00 SERIES/PAR ALLEL V ALVE (2-S PEED) 2 3 B8008-00 VALVE AS SY FPS DIR ECT IONAL 1 4 E2781-00 FLOW RESTRICTO R 1 5 81549 BO LT HEX 0.3 13NC X 0.7 5 GR5PL 4 6 812362 N UT LOCK (ST EEL) 0.31 3NC[...]

  • Page 37

    bühler 1500 Bale Ca rrier 35 FPS Directional Valve Assembly (Part # B8 008-00) 1 2 5 4 3 2450 PSI PLUG FACING FORWARD NOTE: THE SECOND ITEM 4 IS NOT VISIBLE BUT IS ON THE OPPOSITE SIDE IN THE POSITION OF THE OPEN HOLE IN THIS VIEW B8008-00 FP S Valve Service Parts Item Compo ne nt Part # Description Qty 1 22208-01 MV4-1 7 SPOOL SE CTION 2 2 22149 [...]

  • Page 38

    bühler 1500 Bale Ca rrier 36 Series/Para llel Valve Low and High Speed (Par t # B7010-00) 1 2 B7010-00 Par allel Valve Service Par ts Item Compo nent Part # Description Qty 1 22083-03 C07-12T D COIL 1 2 22083-01 SERIES/P ARALLEL V ALVE (LOW &HIGH S PEED) 1 3 X2684 SEAL KIT VALVE BAN K (IT EM NOT VISIBLE) 1[...]

  • Page 39

    bühler 1500 Bale Ca rrier 37 Hydraulic Return Line Assembly (Part # A7010-00) 3 1 5 2 4 Item Component Part # Description Qty 1 29170 H OSE 1/2 X 1 30 3/4 MOR B X 3/4 1 2 812841 MAL E TIP 0.5 BO DY 0.75 ORB 1 3 813119 ADA PTOR ST R 3/4 MOR B X 3/4 MOR B 1 4 813305 D UST CAP 0.5 BLACK 1 5 813666 VA LVE CHEC K 3/4 ORB LINE 1[...]

  • Page 40

    bühler 1500 Bale Ca rrier 38 Hydraulic Press ure Line Assembly (Part # A 701 1-00) 2 3 1 Item Component Part # Description Qty 1 29170 HOSE 1/2 X 1 30 3/4 MO RB X 3/4 1 2 812841 MAL E TIP 0.5 BO DY 0.75 ORB 1 3 813305 D UST CAP 0.5 BLACK 1[...]

  • Page 41

    bühler 1500 Bale Ca rrier 39 Carrier Tilt C y linder Assembl y (Part # A 80 12-00) 2 1 Item Com ponent Part # Descrip tion Qty 1 813640 ELBOW 90 9/16 MORB AD J 9/16 MJ IC 2 2 24895 CYLINDER 3.0 DIA X 10 PIN EYED W / REST RICTO R 1 24895 C y linder 3.0 Diameter Se rvice Parts Compon ent Part # Description Q ty 812655 LOCKNUT 0.875 NF 1 X2353 SEAL K[...]

  • Page 42

    bühler 1500 Bale Ca rrier 40 Carrier Tilt Cy linders Hydraulic 3/8 Li ne (Part # A 8013-00 ) 1 2 3 Item Component Part # Description Qty 1 29174 H OSE 3/8 X 1 68 9/16 SW FJIC X 3/4R B 1 2 812841 MAL E TIP 0.5 BO DY 0.75 ORB 1 3 813303 DUST CAP 0.5 RED 1[...]

  • Page 43

    bühler 1500 Bale Ca rrier 41 Fixed Pick Up Cy lind er Assembly (Part # A7013-0 0) 1 2 3 TO LIFT PORT ON MAIN VALV E BANK (FRONT PORT) TO LIFT PORT ON VALVE BANK (REAR PORT) USE 3/8 X 96 " HOSE SUPPL IED WITH MAIN FRAME USE 3/8 X 96" HOSE SUP PLIED WITH MAIN FRAME Item Component Part # Description Qty 1 813640 ELBOW 90 9/16 MO RB ADJ 9/16[...]

  • Page 44

    bühler 1500 Bale Ca rrier 42 Pusher Motor A sse mbly (Part # A 8011-0 0) 2 5 1 6 7 4 3 8 Item Component Part # Description Qty 1 C7031- 00 SPROCK ET DRIVE W ELDMENT 1 2 C7030- 00 MOTO R 22.2 CU MT WELDT 1 3 C2768- 00 SPROCK ET ADJUST ING BOLT FRONT 1NC 1 4 967275 BO LT HEX 0.5 00 NC X 2.0 0 GR8PL 4 5 84051 N UT HEX J AM 1.00 NC G R2 1 6 84048 W AS[...]

  • Page 45

    bühler 1500 Bale Ca rrier 43 Carrier H y draulic Assembl y Hardw are (Part # A8000-04) 1 1 1 2 5 5 3 3 3 4 3 Note: Ope n-Center Valve is not shown Item Component Part # Description Qty 1 811795 BO LT HEX 0.3 75 NC X 2.0 0 GR5PL 3 2 E2345-00 CYL PIN 1 DI A X 4.5 1 3 812363 N UT LOCK (ST EEL) 0.37 5 NC GRB PL 7 4 84072 BO LT HEX 0.3 75 NC X 0.7 5 GR[...]

  • Page 46

    bühler 1500 Bale Ca rrier 44 Fixed Pick Up Arm Hy dra ulic Assembly Sche matic (Part # A2300-87 ) A2300-87 FRONT OF CARRIER *812176 NOTES: 1) ALL ITEMS IN THE HYDRAULIC SCHEMATIC THAT ARE MARKED WITH A "*" ARE SUPPLIED ON THE MAIN FR AME ASSEMBLY. 2) LOOP ALL HOSES THROUGH APPROPRIATE HOSE HOLSTERS AND T IE WRAP. 3) DURING FIRST USE CHEC[...]

  • Page 47

    bühler 1500 Bale Ca rrier 45 Hydraulic RPU A sse mbly Schematic (Pa rt # A 240 0-32) (Optional) B DETAIL B A NOTES: 1) THE LABELLED LINES IN THE SCHEMATI C CORRESPOND WITH THE PORTS IN DETAIL VIEWS A AND B. BRACKETS REPRESENT THE PART NUMBER. 2) LOOP ALL HOSES THR OUGH APPROPRIATE HOSE HOLSTERS AND TIE WRAP. 3) CHECK FOR HOSE CLEARANCE AND BINDING[...]

  • Page 48

    bühler 1500 Bale Ca rrier 46 RPU Squeez e Cy lind er (Part # A 2400-35 ) THE DIRECTION O F CYLINDER EX TENSION 9/16 TEE OPEN END THAT POINTS IN TO ROTATE C YLINDER ROD END TO ROTATE C YLINDER BASE END 9/16 TEE OPEN END 2 1 4 3 5 Item Component Part # Description Qty 1 IN29074 HOSE 3/8 X 6 0 9/16 SW FJIC 1 2 813640 EL BOW 90 9/16 MORB AD J X 3/8 1 [...]

  • Page 49

    bühler 1500 Bale Ca rrier 47 RPU Lift Cylinder (Pa rt # A2400-37 A ssembl ed To Existing 22510 Cy linder) (CHECKED FLOW IN) CYLINDER PORT WITH ROTATE CYLINDER ASSEMBLY USE EXISTING 3/8 X 108 HOSE SUPPLIED TO SEQUENCE VALVE (PORT #2) 1 2 3 SIDE PUMP PORT (FREE FLOW IN) HOSE SUPPLIED WITH MAIN FRAME TO LIFT LOWER PORT ON MAIN VALVE PILOT PORT ROTATE[...]

  • Page 50

    bühler 1500 Bale Ca rrier 48 Pilot Check V alv e Assembly (Part # A 2400-37 ) 3 2 1 7 6 5 4 Item Component Part # Description Qty 1 IN29098 HOSE 3/8 X 1 4 3/8 FN PT X 9/16 S W F JIC 1 2 29043 ADA PTOR ST R 9/16 MJIC X 3/8 MN PT 1 3 22203 PILO T CHEC K VALVE PC- 37 1 4 29020 C ONNECTO R 9/16 MJIC X 1/4 MNPT 1 5 29023 T EE 1/4 FNPT RUN X 1/4 MNPT 1 [...]

  • Page 51

    bühler 1500 Bale Ca rrier 49 RPU Rotate C ylinder (Part # A 2400-36 ) 9/16 MJIC TE E FOR CON NECTION TO LIFT C YLINDER ROD END USE "BOTTOM ISOM ETRIC VIEW " 16 15 13 14 10 12 NOTES: 1) REMOVE TIE RO D SUPPLIED BY MANUFACTU RER AND REPLACE WITH MANUFAC TURED TIE ROD (ITEM 16 ). USE NEW R OD TO MOUNT SE QUENCE VALV E HOLDER (ITEM 15 ). CHE[...]

  • Page 52

    bühler 1500 Bale Ca rrier 50 Open-Center Configura tion Schematic A8002-00 TO TRACTOR COUPLER (EXTEND) TO TRACTOR COUPLER (RET URN) 29105 29105 A7011-00 A7010-00 813667[...]

  • Page 53

    bühler 1500 Bale Ca rrier 51 Open-Center V alve (Part # A 7016-00 ) Open-Center Configura tion[...]

  • Page 54

    bühler 1500 Bale Ca rrier 52 Open-Center V alve (Part # A 7016-00 ) Open-Center Configura tion Item Component Part # Description Qty 1 B7010 SER IES/PAR ALLEL VAL VE 1 2 812081 PLUG 3/4 MO RB STL 721- FS0-08 3 3 812080 ADA PTOR ST R 3/4 MOR B X 3/4 MJIC 1 4 811414 EL BOW 90 3/4 MORB X 3/ 4 MJIC 1 5 813667 T EE RUN 3/4 MJ IC X 3/4 MORB 1 6 29105 H [...]

  • Page 55

    bühler 1500 Bale Ca rrier 53 1500 Bale Ca rrier Hydraulic Schematic[...]

  • Page 56

    bühler 1500 Bale Ca rrier 54 NOTES P A GE[...]

  • Page 57

    bühler 1500 Bale Ca rrier 55 APPENDIX C Electrical A sse mbly W A RNING Read and understand th e safet y messages listed in the 1 500 Bale Carrier operator manual. Shut off a ll power to un it b efore inspecting, servicing, adjusting o r repairing the 1500 Ba le Carrier. W A RNING For p roper operation of the Snubber, power must be supplied to t h[...]

  • Page 58

    bühler 1500 Bale Ca rrier 56 Electrical Schematic 2b EN D V IEW CON NE CTO R GR OU ND 1 2- G REE N POW ER 3-R ED PO WE R 3- RED GRO UN D 12 - GR EE N 4 5 25 24 11 12 POW ER 3 -RE D OP EN CE NT ER 5-OR AN GE AR M U P 2-T AN PU SH ER BA CK 7-BR OW N LO W SPE ED 1- BLA CK PU SH ER FW D. 6 -BL UE AR M D N. 4 -PI NK 15 AMP FU SE NOT E: V ALV E H ARNE S[...]

  • Page 59

    bühler 1500 Bale Ca rrier 57 Control Handle A sse mbly (Part # I20024) Item Component Part # Description Qty 1 INE2210 5-01 W IRE CLAMP PLAT E 1 2 22105 C ONTRO L HANDLE 1 3 813539 8- 32 X 3/8 T RUSS HEAD MACHINE SCREW 4 4 813540 8- 32 X 1/2 ROU ND HEAD MACHINE SCREW 2 5 814445 R OCKER SW ITCH O N/OFF/ON MOME NTAR Y 2 6 813779 R OCKER SW ITCH O N [...]

  • Page 60

    bühler 1500 Bale Ca rrier 58 NOTES P A GE[...]

  • Page 61

    bühler 1500 Bale Ca rrier 59 APPENDIX D General A ssembl y Table of Contents Description Page Carrier Final Asse mbly…………………..……………… …………………………. 60 Carrier Initial As sembly…………………………………… ………………….……. 62 Tandem A xle Assembly……………………………[...]

  • Page 62

    bühler 1500 Bale Ca rrier 60 Carrier Final A ssem bly (Par t # A 8000- 04) 8 20 25 11 19 29 30 4 3 31 22 27 10 13 1 23 12 9 6 18 14 2 24 5 17 16 7 15 MAIN ELECTRICAL HARNESS AMBER LAMP TO THE OUTSIDE RED LAMP TO THE INSIDE AMBER LAMP TO THE OUTSIDE AS VIEWED FROM BA CK OF TRAILER A-A DETAIL AA 28 35 33 34 22 26 32 37 36[...]

  • Page 63

    bühler 1500 Bale Ca rrier 61 Carrier Fi nal A sse mbly (Part # A8000-04 ) Item Componen t Part # Description Qty 1 A7006-00 PUSHER ASSEM BLY 1 2 A7008-00 CHAIN GU IDE RO LLER A SSEMBLY 1 3 A8011-00 MOT OR MOUN T ASSEMBL Y 1 4 B2363-00 HOSE HOLDER 1 5 E2345-00 C YL PIN / 1.0" X 4 1/4" 1 6 E2413-00 ARM C USHION 1 7 E2937-00 PLAT E 1500/250[...]

  • Page 64

    bühler 1500 Bale Ca rrier 62 Carrier I nitial A sse mbly (Part # A 8000 -04) 19 18 9 3 17 12 23 15 18 19 5 26 23 4 18 18 18 18 18 19 11 16 19 21 13 18 26 23 18 13 10 8 1 20 25 25 24 7 14 2 18 6 13 26 22 17 26 22[...]

  • Page 65

    bühler 1500 Bale Ca rrier 63 Carrier I nitial A sse mbly (Part # A 8000 -04) Item Componen t PART # Description Qty 1 C2369-00 HITCH 1 2 C7055-00 OUT ER CARRIER BE AM 2 3 C7057-01 CHAIN GUID E W ELDMENT 1 4 C8003-01 SUBFRAME 1 5 C8004-01 REAR CROS SMEMB ER 1 6 C8010-00 SAFETY CH AIN W ELD'T 1 7 C8014-00 L.H. HITCH B EAM 1 8 C8015-00 R.H. HITC[...]

  • Page 66

    bühler 1500 Bale Ca rrier 64 Complete Tand em Axle Assembly 1 2 3 4 5 Item Compo nent Part # Description Q ty 1 C800 5-00 AXLE BEAM W ELDMENT 1 2 9840 77 NU T HEX J AM 0.500NC G R2 PL 2 3 8135 47 SET SCREW SQHDCUP 0. 500 NC 2 4 C240 7-00 TANDEM AXLE / 1500 LOCATO R W ELDMENT 2 5 B24 00-14 AX LE ASSEM BLY 2[...]

  • Page 67

    bühler 1500 Bale Ca rrier 65 Tandem A xle / 1 500 (A 240 0-14) 1 2 Item Compon ent Part # Descrip tion Qty 1 B2700-03 TIRE ASSE MBLY 150 0 / 2500 BALE CARR IER 2 2 B2400-14 TANDEM AXLE 1500 / H UB AS SEMBLY 1[...]

  • Page 68

    bühler 1500 Bale Ca rrier 66 Tire A ssembl y (Pa rt # B2700-0 3) 2 3 1 Item Com ponent Part # Descrip tion Qty 1 813655 15 X 10lb X 6 BOLT P65 R IM 4 2 813656 TR-416-MS V ALVE ST EM W ITH CAP 4 3 813657 TIRE 12.5 X 1 5FI 12 PL Y RANGE F FARM HW Y TIRE 4[...]

  • Page 69

    bühler 1500 Bale Ca rrier 67 Tandem A xle A sse mbly (Part # B2 400-14) 6 5 4 3 2 1 8 7 7 Item Component Part # Description Qty 1 C2406- 00 TANDEM AXLE 1500 W ELDMENT 1 2 C2339- 00 HUB ASSEMB LY 2 3 813649 D UST SHIELD 2 4 81206 3/16 " X 1-1/2 " COTT ER PIN BLACK 2 5 813673 N UT CAST LE 1.00 NF 2 6 813650 D UST CAP 2 7 813646 G REASE FIT[...]

  • Page 70

    bühler 1500 Bale Ca rrier 68 Hub Assembl y (Pa rt # C2339-00 ) 4 3 5 1 2 Item Component Part # Description Qty 1 813652 6 BO LT W HEEL HUB 1 2 967205 BE ARING CON E OUTER 1 3 967208 BE ARING CON E INNER 1 4 967204 O IL SEAL SA E-30 1 5 813653 9/16 " HUB BO LT 6[...]

  • Page 71

    bühler 1500 Bale Ca rrier 69 Pusher A ssembl y (Part # A 7006-00 ) 2 1 3 4 7 5 4 4 2 5 4 6 3 NOTE: US E LOCKTITE ON ALL BRASS SCREWS Item Component Part # Description Qty 1 C7027- 00 PUSHER 1 2 E2749-00 TOP SLIDE R 2 3 E2750-00 SIDE SLID ER 2 4 813558 SCR EW MACH M8 X 20 F LHD BRASS 16 5 813561 N UT HEX M8 B RASS 16 6 E7032-00 CENTER S LIDER 1 7 8[...]

  • Page 72

    bühler 1500 Bale Ca rrier 70 Bale Stop Bundl e (Part # A8003-00) 4 3 2 3 1 Item Component Part # Description Qty 1 C8009- 00 BALE RET AINER W ELDT 1 2 84048 W ASHER 0.500 FLAT SAE BS PL 2 3 84277 BO LT HEX 0.5 00 NC X 1.5 0 GR5 PL 2 4 812364 N UT LOCK (ST EEL) 0.50 0 NC GRB PL 2[...]

  • Page 73

    bühler 1500 Bale Ca rrier 71 Roller / Chain G uide A sse mbly (Part # A 70 08-00 ) 2 1 1 Item Component Part # Description Qty 1 813645 BE ARING / 62 05LLU/25.4/ 3E 2 2 INE7037- 00 ROLLER / CH AIN GUIDE 1[...]

  • Page 74

    bühler 1500 Bale Ca rrier 72 Fixed Pick Up Arm Assembly RH Side (Part # A 2300 -87) 1 ITEM 3 NOT VISIBLE 9 4 10 11 6 13 2 2 7 7 5 7 7 5 14 8 6 12 3 13[...]

  • Page 75

    bühler 1500 Bale Ca rrier 73 Fixed Pick Up Arm Assembly RH Side (Part # A2300-87) Item Component Part # Description Qty 1 811795 BO LT HEX 0.3 75 NC X 2.0 0 GR5 PL 1 2 812087 BO LT HEX 0.6 25 NC X 6.0 0 GR8 PL 4 3 812363 N UT LOCK (ST EEL) 0.37 5 NC GR8 PL 3 4 812364 N UT LOCK (ST EEL) 0.50 0 NC GR5 PL 1 5 813509 N UT HEX 0.625 NC GR5 P L 4 6 8158[...]

  • Page 76

    bühler 1500 Bale Ca rrier 74 Bale Deflector A ssem bly RH (Part # A 240 0-16) (Optional )[...]

  • Page 77

    bühler 1500 Bale Ca rrier 75 Bale Deflector A ssem bly RH (Part # A 240 0-16) (Optional ) Item Component Part # Description Qty 1 C2451- 00 BALE DEFL ECTOR RH MAIN FR AME 1 2 E2453-00 SKID COV ER RH UH M W POLY 1 3 81914 BO LT CARR 0 .375 NC X 1 .00 GR5PL 9 4 81593 W ASHER 0.375 LOCK PL 9 5 813507 N UT HEX 0.375 NC GR5P L 9 6 812076 BO LT HEX 0.6 [...]

  • Page 78

    bühler 1500 Bale Ca rrier 76 RPU Assembl y RH S ide (Part # A 240 0-32) (Optional) 24 21 4 14 7 14 20 22 23 27 8 34 16 35 12 26 17 32 29 9 9 28 28 29 9 31 30 31 2 30 2 33 8 25 12 15 34 13 1 5 5 5 6 6 3 3 10 11* 18 19 37 36[...]

  • Page 79

    bühler 1500 Bale Ca rrier 77 RPU Assembl y RH S ide (Part # A 240 0-32) (Optional) ITEM CO MPONENT PART # DESCRIP TION QTY 1 2 0252 BUSHING 1 .75OD x 1.5 ID x 1.7 5 2 2 8 10215 SCREW SELF TAP 0 .313 NC X 0.50 8 3 8 11795 BOLT HE X 0.375N C X 2.00 GR 5 PL 2 4 8 12087 BOLT HE X 0.625N C X 6.00 GR BPL 2 5 8 12363 NUT LOCK (S TEEL) 0 .375 GRB PL 4 6 8[...]

  • Page 80

    bühler 1500 Bale Ca rrier 78 CHECKL IST Predeli very  Ve rify Hardware Torque  Ve rify Rear Wheel Bo lt Torque  Ve rify Tire Pressure  In spect Bearing Sea ls  In spect All Lubrication Poin ts  In spect Chain Drives  In spect Hydraulic Hoses and Electrical Harnesses Dealer Rep resentative: Da te: Customer Del ivery  Revie w[...]

  • Page 81

    Buhler Manufacturin g “ a partnership ” 1260 Clarenc e A ven ue Winnipeg , Manit oba R3T 1T 2 Ph.: (204) 661-8711 Fax: (204) 654-2503 Toll Free: 888-524-1003 E-mail: info@ buhler.com www .buhler.com Printed in U .S.A. Inland Di vision 1260 Clarenc e Avenue W innipeg, Manitoba R3T 1T 2 Ph.: (204) 661-8711 Fax: (204) 6 54-2503 Allied Divisio n 12[...]