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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Burnham BV, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Burnham BV one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Burnham BV. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Burnham BV should contain:
- informations concerning technical data of Burnham BV
- name of the manufacturer and a year of construction of the Burnham BV item
- rules of operation, control and maintenance of the Burnham BV item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Burnham BV alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Burnham BV, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Burnham service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Burnham BV.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Burnham BV item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
8144A001R4-2/07 D N A G N I T A R E P O , N O I T A L L A T S N I R O F S N O I T C U R T S N I E C I V R E S H B ™ V B D N A ™ S R E T A E H T I N U R E T A W T O H R O M A E T S R O F g n i k e e s n e h W . r o t c a r t n o c g n i t a e h r u o y l l a c , r e t a e h o t s r i a p e r r o e c i v r e s r o F g n i t a R n o n w o h s s a [...]
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Page 2
2 I. PRECAUTIONS - IMPOR T ANT INFORMA TION .................................................3 II. GENERAL INFORMA TION A. Installation Limitations ..............................................................................................4 B. Inspection on Arrival .................................................................................[...]
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Page 3
3 I. IMPORT ANT INFORMA TION - READ CAREFULL Y BEFORE INST ALLA TION The following terms are used throughout this manual to bring attention to the presence of hazards of various risk levels, or to important information concerning product life. E C I T O N . l a u n a m s i h t f o k c a b e h t n o d e t n i r p s i h c i h w f o y p o c a , y t n [...]
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Page 4
4 A. SPECIAL PRECAUTIONS 1. Disconnect power supply before making wiring connections to prevent electrical shock and equipment damage. All units must be wired strictly in accordance with wiring diagram furnished with unit. 2. Units should not be installed in atmospheres where corrosive fumes or sprays are present. 3. Units must not be installed in [...]
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Page 5
5 V ertical Delivery Units, Model BV Series Models BV -42 through BV -161 have 4 tapped holes (1/2”-13) on the top surface for unit suspension. Suspension can be made with threaded rods, pipes, or ceiling hanger brackets. Models BV -193 through BV -610 have angle-iron frame mounting brackets for heavy-duty installation with applicable hardware. C[...]
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Page 6
6 Figure 3: 1 15V / 60Hz / 1PH Wiring Schematic[...]
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Page 7
7 e p y T l a t n o z i r o H e p y T l a c i t r e V l e d o M r e b m u N . t F - t h g i e H l e d o M r e b m u N r o t c e l f e D o N t e J - e n o C e n o c n u r T y a W - e n O s r e v u o L y a W - o w T s r e v u o L e n o C - 3 t a t s o m e n A e n o C - 4 t a t s o m e n A . t F - t h g i e H . t F - t h g i e H . t F - t h g i e H . [...]
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Page 8
8 I V . OPERATION A. PRIOR TO OPERATION 1. Check all electrical connections to assure they are secure. 2. Check rigidity of unit mounting. T ighten all fasteners, if necessary . 3. Inspect piping, strainers, traps, fi ttings, etc. B. INITIAL START-UP 1. Set thermostat to lowest position. 2. T urn on power supply to unit. 3. Open return gate valve,[...]
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Page 9
9 A. INSPECT REGULARLY Under average conditions, it is recommended that unit heaters be inspected before every heating season — more often in locations where air is contaminated with corrosive fumes, dust, soot or oil spray . Check for dirty , clogged coils, excessive vibration and loose connections. Inspect piping, strainers, traps, fi ttings, [...]
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Page 10
10 V I. APPLICA TION GUIDELINES A . GENERAL GUIDELINES 1. The fi rst step in the design of a job is typically to determine the heat loss. Refer to ASHRAE and others for publications on the basic methodology used in calculating the building or area’ s heat loss. Special attention should be paid to the building type (architecturally) and applicati[...]
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Page 11
11 T able 3: Steam Performance Data -- High Motor Speed Performance Data at Standard Conditions of 2 lb. Steam and 60°F Entering Air T able 4: Steam Performance Data -- Reduced Motor Speed Performance Data at Standard Conditions of 2 lb. Steam and 60°F Entering Air B. STEAM PERFORMANCE DA T A l e d o M e p y T l e d o M r e b m u N . r H / U T B [...]
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Page 12
12 C. SELECTION PROCEDURE - STEAM APPLICATION Example 1: GIVEN DESIGN CONDITIONS: Unit Heater Model: BH-63 Steam Pressure: 10 lb Entering Air T emperature: 70°F APPLICATION PROCEDURE: : y t i c a p a C . 1 u t B A u t B = S r o t c a F y t i c a p a C g n i t a e H x = 6 0 . 1 x 0 0 0 , 3 6 = r h / u t B 0 8 7 , 6 6 s i 3 6 - H B n a f o y[...]
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Page 13
13 D. STEAM CALCULATION FORMULAS 1. Refer to T able 5: a. T o determine the heating capacity (Btu/hr) of a unit heater at a steam pressure and/or entering air temperature other than standard conditions of 2 lb. Steam and 60°F entering air temperature. b. T o fi nd actual unit heater capacity when operating at non-standard (actual) conditions: Btu[...]
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Page 14
14 E. STEAM CORRECTION FACTORS T able 5: Steam Heating Capacity Conversion Factors t i n U r e t a e H s e p y T g n i r e t n E . p m e T r i A ) F ° ( ) G I S P ( E R U S S E R P M A E T S 0 2 5 0 1 5 1 0 2 0 3 0 4 0 5 0 6 0 7 5 7 0 8 0 9 0 0 1 5 2 1 0 5 1 0 1 -4 5 . 19 5 . 14 6 . 13 7 . 10 8 . 16 8 . 17 9 . 16 0 . 23 1 . 20 2 . 26 2 . 28 2 . 21[...]
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Page 15
15 T able 6: Air T emperature Rise Conversion Factors ) G I S P ( e r u s s e r P m a e t S 25 0 15 10 20 30 40 50 60 70 80 90 0 15 2 10 5 15 7 1 r o t c a F n o i t c e r r o C 0 0 . 17 9 . 04 9 . 02 9 . 09 8 . 06 8 . 04 8 . 02 8 . 00 8 . 09 7 . 07 7 . 06 7 . 05 7 . 04 7 . 02 7 . 01 7 . 0 T able 7: Steam Unit Heater Mounting Height Correction Fact[...]
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Page 16
16 T able 8: Properties of Steam e g u a G e r u s s e r P ) G I S P ( p m e T ) F ° ( t a e H t n e t a L ) . b l / u t B ( e g u a G e r u s s e r P ) G I S P ( p m e T ) F ° ( t a e H t n e t a L ) . b l / u t B ( e g u a G e r u s s e r P ) G I S P ( p m e T ) F ° ( t a e H t n e t a L ) . b l / u t B ( e g u a G e r u s s e r P ) G I S P ( [...]
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Page 17
17 T able 10: Hot Water Performance Data -- Reduced Motor Speed T able 9: Hot Water Performance Data -- High Motor Speed F. HOT WATER PERFORMANCE DATA (at Standard Conditiions of 200°F Entering W ater , 60°F Entering Air and 20°F W ater T emperature Drop) l e d o M e p y T l e d o M r e b m u N . r H / U T B A T A D R E T A W A T A D R I A M P G[...]
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Page 18
18 G. SELECTION PROCEDURE - HOT WATER APPLICATION : y t i c a p a C . 1 u t B A u t B = S r o t c a F y t i c a p a C g n i t a e H x = 2 7 2 . 1 x 0 0 3 , 4 4 = r h / u t B 0 5 3 , 6 5 s i 9 5 - V B n a f o y t i c a p a c d r a d n a t s e h T 0 0 3 , 4 4 . 9 e l b a T m o r f r h / u t B r o t c a f n o i s r e v n o c y t i c a p a c g [...]
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Page 19
19 H. HOT WATER CALCULATION FORMULAS 1. Refer to T able 1 1: a. T o determine the heating capacity (Btu/hr) of a unit heater at a water temperature and/or entering air temperature other than standard conditions of 200°F entering water temperature, 60°F entering air temperature. b. T o fi nd actual unit heater capacity when operating at non-stand[...]
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Page 20
20 r i A g n i r e t n E ) F ° ( . p m e T ) F ° ( E R U T A R E P M E T R I A G N I R E T N E 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 0 1 0 0 1 9 6 7 . 03 8 6 . 09 9 5 . 08 1 5 . 09 3 4 . 01 6 3 . 06 8 2 . 02 1 2 . 00 4 1 . 09 6 0 . 00 0 0 . 0 0 1 1 6 4 8 . 09 5 7 . 04 7 6 . 02 9 5 . 02 1 5 . 04 3 4 . 07 5 3 . 03 8 2 . 00 1 2 . 08 3 1 . 08 6 0 .[...]
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Page 21
21 VII. OPTIONS, ACCESSORIES AND CONTROL SEQUENCES A. FIELD INSTALLED OPTIONS FOR HORIZONTAL AND VERTICAL MODELS . o N t r a P n o i t p i r c s e D P O - 9 0 7 Bt a t s o m r e h T . V 7 7 2 / V 5 2 1 @ A 2 2 F ° 0 9 o t F ° 0 5 e g n a R t a t s o m r e h T g n i t a e H e g a t l o V e n i L P O - 0 1 7 B f o o r P - n o i s o l p x E t a t s [...]
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Page 22
22 D. FIELD INST ALLED OPTIONS FOR VER TICAL MODELS ONL Y t e J - e n o C d e n e d a o r b a o t m a e r t s y t i c o l e v h g i h t c e r i d a m o r f d e t s u j d a e b o t r i a d e g r a h c s i d s ' t i n u e h t s w o l l a t e j - e n o c e h T . a e r a r e g r a l a r e v o c n a c t a h t m a e r t s o N t r a P n o i t p i r c[...]
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Page 23
23 T able 15: V ertical Air Outlet Accessory Dimensions* t e J e n o C e n o c n u r T s r e v u o L t a t s o m e n A e n o C - 3 t a t s o m e n A e n o C - 4 l e d o M L T M X P Z N A A N E E 9 5 - V B / 2 4 - V B 2 / 1 - 6 2 / 1 - 6 1 0 1 5 2 2 / 1 - 6 2 / 1 - 6 1 2 / 1 - 2 1 2 / 1 - 2 2 4 1 5 2 5 9 - V B / 8 7 - V B 2 / 1 - 6 2 / 1 - 8 1 0 1 5[...]
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Page 24
24 No De fl ector Anemo- Lou- T runcone Cone-Jet T able 16: V ertical Air Outlet Accessory Maximum Height and Spread 123 l e d o M t e J e n o C e n o c n u r T y a W - e n O s r e v u o L y a W - o w T s r e v u o L e n o C - 3 t a t s o m e n A e n o C - 4 t a t s o m e n A d r a d n a t S d r a d n a t S d r a d n a t S d r a d n a t S d r a d [...]
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Page 25
25 VIII. DIMENSIONAL DATA T able 17: Model BH Dimensions l e d o M A B C D E F G H * H T P N e l a M s n o i t c e n n o C n a F r e t e m a i D . x o r p p A p i h S t h g i e W 8 1 - H B 4 / 3 - 4 1 4 / 3 - 6 1 6 1 / 7 - 7 2 / 1 - 4 4 / 3 - 2 1 8 / 1 - 4 6 1 / 9 - 5 0 1 A / N 4 / 3 9 8 1 4 2 - H B 4 / 3 - 4 1 4 / 3 - 6 1 6 1 / 7 - 7 2 / 1 - 4 4 /[...]
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Page 26
26 B. BV DIMENSIONAL DA T A l e d o M A B C D E F G H I T P N e l a M s n o i t c e n n o C n a F r e t e m a i D . x o r p p A p i h S t h g i e W 9 5 - V B / 2 4 - V B 3 2 8 / 3 - 6 2 1 2 1 8 / 1 - 3 5 1 4 / 3 - 2 8 / 7 - 1 4 / 1 - 3 2 / 1 - 1 4 / 3 - 3 1 2 5 5 9 - V B / 8 7 - V B 5 2 8 / 3 - 6 3 1 3 1 8 / 1 - 3 7 1 4 / 3 - 2 8 / 7 - 1 4 / 1 - 3 [...]
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Page 27
27 IX. MOTOR DATA A T A D R O T O M R E T A E H T I N U Y R E V I L E D R I A L A T N O Z I R O H a t a D r o t o M e p y T r o t o M d n a e g a t l o V 1 / 0 6 / 5 1 1 1 / 0 6 / 0 3 2 3 / 0 6 / 0 6 4 / 0 3 2 1 / 0 6 / 0 3 2 - 8 0 2 / 5 1 1 d a o l r e v O l a m r e h T / w d e s o l c n E y l l a t o T d e s o l c n E y l l a t o T f o o r P n o [...]
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Page 28
Limited Warranty – Except as provided b elow with re s pect to prod u ct s or p a rt s not m a n u f a ct u red b y U. S . Boiler™ Comp a ny, Inc. U. S . Boiler Comp a ny, Inc. w a rr a nt s to the origin a l owner a t the origin a l in s t a ll a tion s ite th a t prod u ct s m a n u f a ct u red b y U. S . Boiler Comp a ny, Inc. comply, a t t[...]