Burnham FM01FD00B manual

101786-01R5-1 1/10 Price - $5.00 n o n o i t a m r o f n i g n i k e e s n e h W . r o t c a r t n o c g n i t a e h r u o y l l a c , r e l i o b o t s r i a p e r r o e c i v r e s r o F . l e b a L g n i t a R n o n w o h s s a r e b m u N l a i r e S d n a r e b m u N l e d o M r e l i o B e d i v o r p , r e l i o b r e b m u N l e d o M r e l[...]

2 EQUIPMENT CHECK LIST This Equipment Check List has been provided so that the Installer can determine if all parts have been provided for the boiler ordered. It covers standard equipment for Knockdown boilers, 4 thru 18 section models. Optional equipment ordered will be in addition to, or in lieu of, equipment shown below . T o simplify boiler ass[...]

3 KNOCKDOWN BOILER - EQUIPMENT CHECK LIST (Continued) Component Description Carton Designation on Bar Code Label Part Number Qty . Req’d. Per Boiler Size 4 Sect. 5 Sect. 6 Sect. 7 Sect. 8 Sect. 9 Sect. 10 Sect. 1 1 Sect. 12 Sect. 13 Sect. 14 Sect. 15 Sect. 16 Sect. 17 Sect. 18 Sect. Parts Cartons (Continued) Heat Exchanger Insulation Bags Complet[...]

4 KNOCKDOWN BOILER - EQUIPMENT CHECK LIST (Continued) Component Description Carton Designation on Bar Code Label Part Number Qty . Req’d. Per Boiler Size 4 Sect. 5 Sect. 6 Sect. 7 Sect. 8 Sect. 9 Sect. 10 Sect. 1 1 Sect. 12 Sect. 13 Sect. 14 Sect. 15 Sect. 16 Sect. 17 Sect. 18 Sect. Parts Cartons (Continued) (Continued) Jacket Panel Cartons (4 Ca[...]

5 IMPOR T ANT INFORMA TION -    DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death, serious injury or substantial property damage. CAUTION Indicates a potentially ha[...]

6 DANGER DO NOT store or use gasoline or other ammable vapors or liquids in the vicinity of this or any other appliance. W ARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Failure to follow all instructions in the proper order can cause personal injury or dea[...]

7 W ARNING Appliance materials of construction, products of combustion and the fuel contain alumina, silica, heavy metals, carbon monoxide, nitrogen oxides, aldehydes and/or other toxic or harmful substances which can cause death or serious injury and which are known to the state of California to cause cancer , birth defects and other reproductive [...]

8 T ABLE OF CONTENTS SECTION I - GENERAL INFORMA TION Dimensional Information ................................................................................................................. 10 Ratings/Data ....................................................................................................................................... 12 Loc[...]

9 T ABLE OF CONTENTS (continued) SECTION VI - SERVICE INSTRUCTIONS Cleaning Boiler Heating Surfaces .................................................................................................... 68 Maintenance of Low W ater Cutoff Devices ..................................................................................... 69 Checking Burner [...]

10 Figure 1b: Dimensional Information * Wiring harness shown in this location for illustration purposes - typically , wiring harness leads will exit jacket on same side as BSD hinges.[...]

1 1 SECTION I - GENERAL INFORMA TION Boiler Model Number of Sections Dim. A (Inches) * Burner Dimension B (Inches) Minimum Flue Bafe Installation Clearance Dim. C (Inches) V ent (Flue Outlet Damper) Connection Size Dim. D (Inches) Approx. Weight of Sections - LBS. (Block Assy .) Approx. Shipping Weight - LBS. (KD Boiler) Beckett Power Flame CF C[...]

12 Model MPC™ Boilers Boiler Model Boiler Horsepower Burner Input Gross Output (MBH) Net I=B=R Rating (MBH) Combustion Efciency Heating Surface (Sq. Ft.) Net Furnace V olume (Cu. Ft.) Pressure in Firebox (Inches Wtr . Column) W ater Content (Gallons) Boiler Weight w/W ater (LBS.) V ent (Flue Outlet Damper) Dia. (Inches) Oil (GPH) Oil (MBH) Gas[...]

13 SECTION I - GENERAL INFORMA TION (Continued)  INSPECT SHIPMENT carefully for any signs of damage. 1. ALL EQUIPMENT is carefully manufactured, inspected and packed. Our responsibility ceases upon delivery of crated Boiler to the carrier in good condition. 2. ANY CLAIMS for damage or shortage in shipment must be led immediately against[...]

14 T able V : Minimum Installation Clearances T o Combustible Materials (Inches) per UL726 (Packaged / Firetested Boiler) C A B Chimney D E F Boiler Above Front Connector Rear Sides Below MPC 18 48 18 18 18 NC * * NC - Noncombustible Flooring Note: See T able III for recommended service clearance to access rear of boiler . NOTE 1: Listed clearances[...]

15 a. In the absence of local requirements, the conned space shall be provided with two permanent openings, one in or near the top of the room and one near the bottom. The openings shall communicate by means of ducts, with the outdoors or to such spaces (crawl or attic) that communicate with the outdoors. i. Where communicating by means of verti[...]

16 Figure 3b: V ents - Faults and Suggestions W ARNING V enting Instructions are recommendations only . Consult a venting expert on the design of a specic vent system for your application. The ASHRAE V enting Guide and The National Fuel Gas Code, NFP A 54 should be considered in all venting systems. Conventional vent material may not be suitable[...]

17  F ACTOR Y ASSEMBLED SECTIONS - The assemblage should be set in the proper location as outlined in Section I. Lifting arrangement and weights are given in Figures 4a and 4b. Figure 4a: Lifting Instructions - Limited to 4 thru 12 Section Block Assembly (No Steel Base) Figure 4b: Lifting Instructions - 4 thru 18 Section Block Assembly w/Stee[...]

18 Then proceed to Step C of this section on Page 24, “HYDROST A TIC TEST”.  FIELD ASSEMBLED SECTIONS - If the boiler was ordered knockdown, to be eld assembled, follow the assembly procedure outlined on the following pages. 1. ASSEMBL Y OF SECTIONS     These sections are designed to b[...]

19 Figure 5: Manual or Hydraulic Draw-up Section Assembly[...]

20 Figure 6: V ertical Bracing of Rear Section Figure 8: Inspection Pad Locations for Section Draw-up Figure 7: Setting of Nipples[...]

21 W ARNING This is a forced draft red boiler and sealant must be applied where specied for proper and safe performance. Burnham Commercial has approved section joint sealants (silastics) manufactured by Dow-Corning under the product number RTV 736, and Sil-Bond under the product number RTV 6500. W ARNING Sections must be drawn-up tight immed[...]

22 adjacent sections as the boiler operates with a positive pressure in the rebox and products of combustion will escape between sections unless they are properly sealed. The rope and sealant should be applied before each section is placed on the assembly . NOTICE As assembled length increases, use 3/4” coupling nuts and additional rods, provi[...]

23 2. ASSEMBL Y OF SECTIONS    • MPC4 through MPC12 Section Assemblies The entire assemblage may be drawn-up at one time using the hydraulic draw-up equipment providing the operation is completed within two (2) hours after the sealant was applied to the rst casting in the assembly [...]

24  After all sections have been drawn up, retention rods must be installed. Do not release hydraulic pressure until the retention rods are in place.  Locate the threaded 5/8” retention rods, washers, tension springs and nuts supplied in ‘BAC’ Boiler Assembly Carton. Assemble both top retention rod[...]

25 SECTION III - BOILER ASSEMBL Y INSTRUCTIONS (Knockdown Boiler) Figure 9: Installation of Common Parts to Block Assembly[...]

26  INST ALL COMMON P AR TS T O BLOCK ASSEMBL Y , Refer to Figure 9. 1. Remove contents from Common Parts Carton marked ‘CPC’. 2. Locate four (4) C. I. burner swing door (BSD) hinge/latch castings, two (2) C. I. BSD hinge loop castings, ten (10) 7/16 split lock washers and ten (10) 7/16 -14 x 1-1/2 lg. cap screws. NOTICE Front section [...]

27 f. Install observation port sight glass. Locate 2” x 2-1/2” lg. nipple, sight glass envelope and 2” conduit bushing. Thread 2” nipple into observation port tapping directly above burner adapter opening on front of BSD. Open sight glass envelope and in this order place gasket, sight glass and gasket into conduit cap. Thread cap unto 2” [...]

28 T able VII: Modular Return W ater Mixing T ube (RWMT RC)[...]

29 Figure 13: Return W ater Mixing T ube RC Assembly and Installation[...]

30 Repeat this process for each joint, securing the previous assembly to the tube shown in next column to the right in T able VII, also refer to Figure 13 for details. If space behind the boiler is limited, on R WMT’ s having two or more tubes, it may be necessary to assemble the end cap to the adjoining tube and then insert the assembly , capped[...]

31 5. Add front/center section mounting hardware to all but one (1) horizontal support channel assembly . Lay channel assembly on oor with brackets facing up, see Figure 17a. Install hardware as shown with two (2) washers and two (2) 1/2” lg. spacers between bracket legs and one (1) washer and one (1) hex nut on each end of 3/8” -16 x 3-1/4?[...]

32 Figure 17a: Front/Center Section Horizontal Channel Assembly w/Mounting Hardware Figure 17b: Rear Section Horizontal Channel Assembly w/Mounting Hardware[...]

33 Figure 18a: Mount Front/Center Section Horizontal Channel to Block Assembly Figure 18b: Mount Rear Section Horizontal Channel to Block Assembly[...]

34 Figure 19: Attachment of Lower Front/Center Section Bracket to Casting Leg Figure 20: Attachment of Lower Rear Section Bracket to Casting Leg[...]

35 Hand tighten one (1) 5/8” washer and hex nut on bolt. Do not wrench tighten at this time. Repeat for all  brackets, both sides. 1 1. Locate and install rear section brackets to casting legs. Brackets are universal and can be used on either side of block assembly . Brackets mount to front surface of leg with [...]

36 Figure 22: Lower Tie Bar Installation Repeat operation until all vertical channels have been installed. Using an open end wrench and ratchet with socket, tighten all 5/8” bolts and nuts to secure frame brackets to casting legs. 13. Locate Jacket Carton(s), marked ‘JC-2’ and remove contents. Install lower tie bars into slotted ‘I’ openi[...]

37  Locate and Install Heat Exchanger (Block Assembly) Insulation W rapper(s), see Figure 23. 1.   - Insulation wrapper is provided as one-piece that covers block from front to rear . Drape insulation wrapper over block assembly with supply manifol[...]

38  Installing Internal W iring Harness for Control/Safety Circuits - refer to Figures 24a through 24g. 1. See Figure 24a for layout of Internal wiring harness components. 2. Locate junction boxes shipped in Jacket Frame Carton marked ‘JF’. As viewed from the rear , install primary junction box (without extension piece) to horizontal chan[...]

39 3. Locate chaseway channel(s) shipped in Jacket Carton marked ‘JC-2’, see Figures 24c and 24d. Identify main chaseway channel by it’ s unequal ends. Install the end with 8¼” lg. side ange under horizontal rail and through openings in junction box until end protrudes past rear horizontal channel. Secure main chaseway channel to both h[...]

40 Figure 24e: Internal Wiring Harness Components - Install Protective Edging Install 1-13/16” lg. pieces on horizontal raw edges at both ends of chaseway channel assembly . Install 4-1 1/16” lg. pieces to vertical chaseway channel anges inside primary junction box as shown in Figure 24e. 5. Locate and install internal control/safety circuit[...]

41 Figure 24g: Internal Wiring Harness Components - Secure Harness to V ertical Channel Insert rst set of harness connectors through opening in rear of secondary junction box. Remove excess slack between J-boxes until protective sleeve is centered on raw edge of channel extension, secure harness to channel using nylon wire tie No. 3, see Figure [...]

42 c. BSD with right hand hinge arrangement - harness exits right side of jacket front panel en route to control panel. d. BSD with right hand hinge arrangement - harness exits left side of jacket front panel en route to control panel. Locate two (2) cable clamps and secure harness to vertical rails with two (2) #8 x ½ hex head sheet metal screws [...]

43 T able X: Jacket T op Corner / Intermediate Panel Arrangement Boiler Size Side of Boiler Order of Assembly (* See Panel Designation Below) Front f Block Assembly g Rear 4 Section Left 27” TCP w/J 6¾” TCP w/H Right 6¾” TCP w/H 27” TCP w/J 5 Section Left 33¾” TCP w/J 6¾” TCP w/H Right 6¾” TCP w/H 33¾” TCP w/J 6 Section Left 4[...]

44  On 12 thru 18 Section Boilers, locate top intermediate panel(s) #3 per T able X and secure to panel #1 and each other using two (2) #8 x ½” lg. hex head SMS per joint. Align mounting holes in panel(s) #3 with holes in frame rails and secure with two (2) #8 x ½” lg. hex head SMS per rail. Locate top corner panel #2 per[...]

45 Figure 28: Jacket Split Rear Panel Detail Figure 29: Install Jacket Split Rear Panel  Locate Jacket Split Rear Panel shipped in JC-1 Jacket Carton. Note: Before installing rear panel, drain valve and indirect water heater return piping (furnished by others) should be installed now due to accessibility . Rear panel is shipped loose in two ([...]

46  Position front panel at approximately 30° angle, hook front ange under clips on outer top corner panels as shown in Figure 30a, Detail A, Step 1. Lower rear of panel into position between outer Boiler Size Order of Assembly Front f Block Assembly g Rear 4 Section 22-1/4” Front T op Panel 1 1-3/8” Rear T op Panel 5 S[...]

47  Install Burner Swing Door (BSD) on Block Assembly hinges, see Figure 31. Move BSD to front of boiler . Position door on the Floor , standing up, perpendicular to front of boiler (full open position). Figure 31: Install Burner Swing Door Figure 30b: Install Jacket T op Panels - Viewed From Rear Figure 30c: Install Jacket Rear T op Panel - [...]

48 Important Produc t Safety Informati on Refractory Ceram ic Fiber Product Warning : The Repair Parts list designates parts that contain refractory ceramic fibers (RCF). RCF has been classified as a possible human carcinogen. When exposed to temperatures about 1805°F, such as during direct flame contact, RCF changes into crystalline silica, a kno[...]

49 Figure 33: Install 2 nd Pass Flueway Bafes Figure 32: Install 3 rd Pass Flueway Bafes (4 thru 1 1 Section Boilers Only) 2. On 4 thru 18 Section Boilers - Install four (4) second pass bafes into second pass ueways until handle is ush with face of casting as shown in Figure 33, Detail A. Lift door high enough to move hinge pockets t[...]

50  Close Burner Swing Door and secure using (4) 5/8” at washers, (4) 9/16” lock washers and (4) 9/16 - 12 x 2” lg. cap screws as shown in Figure 34. There are (4) points of internal contact around perimeter of BSD and Front Section. These stop the door travel when tightening hardware to prevent excess compression of rope gasket. The[...]

51 1. In most cases the burner adapter plate carton for the specied burner will be provided by Burnham. 2. If adapter is provided by Burnham, open carton and remove contents. Apply four (4) small dabs of silastic on rear surface of adapter plate to temporarily hold gasket in place. Hold adapter plate in position against burner swing door , align[...]

52 1. Harness is split into two (2) 7 wire bundles that exit side of front panel as shown in Figure 25. 2. Each seven (7) wire harness bundle must be encased in exible conduit from cover plate to burner control panel or junction box. 3. Locate front panel cover plates in JC-1 carton. 4. Determine routing, length and type of ‘BX’ connectors t[...]

53 Note: Supply manifold must be installed with 1½” couplings aligned with front and rear axis of boiler . 2. Apply thread sealant and install temperature/ pressure gauge into tapping ‘G’, see Figures 38 and 39. W rench until water tight. T ighten gauge using hex on stem, do not tighten or apply pressure to case. 3. Apply thread sealant and [...]

54  Installing Optional Controls (if applicable): 1. Install M&M 750P-MT -120 Probe Low W ater Cut Off (L WCO) a. Apply thread sealant to ¾” probe and install in T apping ‘E’, see Figure 38. W rench hex until water tight. b. Remove 2 nd knockout from bottom of M&M 750P L WCO control case. Connect end of harness with forked term[...]

55 c. Connect opposite end of L4006B Low Fire Hold Control harness to right side junction box cover ‘A ’, hole location #2 as shown in Figure 40. d. Locate mating connector labeled “Low Fire Hold” inside right junction box. Join mating connectors which are polarized and lock together . Lightly tug on connectors to make sure they are secure.[...]

56 v . Connect opposite end of T991A Modulating Control harness to right side junction box cover ‘A ’, hole location #4 as shown in Figure 40. vi. Locate mating connector labeled “LO-HI- LO/MOD” inside right junction box, see Figure 40. Join mating connectors which are polarized and lock together . Lightly tug on connectors to make sure the[...]

57  Install Optional Split Jacket Panels for Burner Swing Door (BSD) Cover (if applicable). 1. Open carton and remove contents. 2. Locate hanger bracket for BSD cover , secure to jacket front panel with three (3) #8 x 1/2” hex head SMS as shown in Figure 47. 3. Install left side BSD cover panel with offset bend as shown in Figure 47. Engage[...]

58 SECTION IV - INST ALLA TION INSTRUCTIONS Packaged Boiler Shipping Information Figure 48: Packaged Boiler Shipping Information     1. The packaged boiler comes on its own shipping skid (see Figure 48) and the assembled block is hydrostatically tested at the factory . Once the boiler is in i[...]

59 Figure 49a: Recommended MPC Minimum Piping - Single Boiler Application NOTES: 1. All piping is schedule 40. 2. Pipe sizes listed are based on a 20°F or 40°F Delta T (temperature rise across the boiler). Select one to match application. 3. When specied supply/return piping size is less than 4”, install appropriate size reducer directly ont[...]

60             ?[...]

61 Figure 50a: Alternate MPC Minimum Piping - Single Boiler Application Boiler Model Supply / Return 20°F Rise 40°F Rise Nom. I.D. (Inch) W ater Side Press. Drop (Ft/Wtr) Flow Rate (GPM) Nom. I.D. (Inch) W ater Side Press. Drop (Ft/Wtr) Flow Rate (GPM) MPC4 2 1.9 42.4 1½ 0.9 21.2 MPC5 2 2.6 65.2 1½ 1.6 32.6 MPC6 2 3.3 83.7 1½ 2.3 41.9 MPC7 2½[...]

62             ?[...]

63 a. T emperature and Flow Requirements – An existing parallel piping system may be used, provided the return water is not below 80°F and the return water temperature is not more than 80°F less than the boiler outlet temperature. A ow analysis should be performed to determine the ow through the boiler when the minimum (and smallest) and [...]

64         – The MPC boiler can be used in many different piping applications to produce Domestic Hot W ater (DHW). In some applications, depending on the control strategy (o[...]

65 SECTION V - OPERA TING INSTRUCTIONS                    1. C[...]

66    W ARNING Before installation of the boiler is considered complete, the operation of the boiler controls should be checked, particularly the low water cutoff and the high limit control. 1. CHECK OPERA TING CONTROL OPERA TION. Raise and lower operating control setting as required to start and s[...]

67 The pH should be higher than 7 but lower than 1 1. Add some appropriate water treatment chemicals, if necessary , to bring the pH within the specied range. W ith this lower level of protection, care must be exercised to eliminate all of the free oxygen in the system. 5. Boiler is now ready to be put into service.   [...]

68 SECTION VI - SER VICE INSTRUCTIONS IMPOR T ANT - See Section V , Item (G) under Operating Instructions, if it becomes necessary to add water to the boiler more frequently than once a month.    - Inspection should be conducted annually . Service as frequently as specied in following paragraphs. Refer to T able XII[...]

69 f. Use a wire or ber bristle brush of appropriate length and diameter to allow sufcient cleaning of all ue passages. Using long strokes, push the brush the whole way through the boiler and then pull it out. Repeat this process until all surfaces of each of the ue passages have been cleared of all soot and debris. g. V acuum all loose[...]

70 W ARNING Exercise caution when handling phosphoric acid and follow the instructions on container label. Always use protective clothing and equipment when working with/near chemicals. i. W ire brushing of the probe is not recommended as the soft platinum guard ring sandwiched between the ceramic insulators may be damaged. Care must be taken not t[...]

71 T able XII: Recommended Periodic T esting Check List Item Frequency Accomplished by Remarks Gauges and Indicators Daily Operator Make visual inspection and record readings in log Instrument and Equipment Settings Daily Operator Make visual check against recommended specications Firing Rate Control Weekly Semiannually Annually Operator Service[...]

72 T able XII: Recommended Periodic T esting Check List (continued) Item Frequency Accomplished by Remarks High Limit Safety Control Annually Service T echnician Refer to instructions Operating Control Annually Service T echnician Refer to instructions Low Draft, Fan, Air Pressure, and Damper Position Interlocks Monthly Operator Refer to burner ins[...]

73 SECTION VII - BURNER SPECIFICA TIONS BOILER MODEL BURNER MIN. INPUT (GPH) BURNER MAX. INPUT (GPH) BURNER MODEL AIR TUBE COMB. BURNER SETTINGS PUMP PRESSURE (PSI) NOZZ LE MAKE NOZZLE DA T A HE AD LOW FIRE AIR OR SHUTTER HIGH FIRE AIR OR BAND LOW FIRE HIGH FIRE GPH X ANGLE - TYPE MPC4 1.75 3.55 CF500 CF60KK 3 10 2 N/A 150 Delavan 2.75 X 70 - B MPC[...]

74 BOILER MODEL BURNER MIN. INPUT (GPH) BURNER MAX. INPUT (GPH) BURNER MODEL DIFFUSER OPENING (IN.) APPROX. HIGH FIRE DAMPER SETTING - TOP / BOTTOM DAMPER (IN.) HIGH FIRE PUMP PRES SURE (PSI) NOZZLE MAKE NOZZLE DA T A GPH X ANGLE - TYPE MPC4 3.0 3.55 C1-O 3/16 5/16 / Closed 300 Delavan 2.5 X 90 - B MPC5 3.0 5.5 C1-O 3/8 1 / Closed 300 Delavan 3.5 X[...]

75 BOILER MODEL BURNER INPUT ** BURNER MODEL DIFFUSER OPENING (IN.) APPROX. HIGH FIRE DAMPER SETTING - TOP / BOTTOM DAMPER (IN.) APPROX. NA T . GAS MANIFOLD PRESS. A T ORIFICE TEE (“WC) MINIMUM NA T . GAS INLET PRESS. (“WC) *** GAS (MBH) OIL (GPH) MPC4 500 3.55 C1-GO-10 3/16 5/16 / Closed 1.8 4.0 MPC5 773 5.5 C1-GO-10 3/8 1 / Closed 3.8 4.4 MPC[...]

76 SECTION VIII - REP AIR P ARTS All MPC™ Repair Parts may be obtained through your local Burnham Commercial Cast Iron Wholesale distributor . Should you require assistance in locating a Burnham Commercial Cast Iron distributor in your area, or have questions regarding the availability of Burnham Commercial Cast Iron products or repair parts, ple[...]

77 Item No. Description Boiler Sections / Quantity Part No. 04 05 06 07 08 09 10 1 1 12 13 14 15 16 17 18 1 MPC-R Rear Section (Machined) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 100658-01 2 MPC-C Center Section (Machined) 2 3 4 5 6 7 8 9 10 1 1 12 13 14 15 16 100657-01 3 MPC-F Front Section (Machined) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 100656-01 4 3” Cast Iron [...]

78 Figure 56: MPC Common Bare Boiler Components[...]

79 REP AIR P ARTS - COMMON BARE BOILER COMPONENTS Item No. Description Boiler Sections / Quantity Part No. 04 05 06 07 08 09 10 1 1 12 13 14 15 16 17 18 1 4” NPT CI Supply Manifold 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 706MPC401 2 4” NPT CI Return Manifold 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 706MPC402 3 5/8” x 158” Lg. Pre-Cut Silicone Coated Rope Gasket[...]

80 Figure 56: MPC Common Bare Boiler Components (continued)[...]

81 Item No. Description Boiler Sections / Quantity Part No. 04 05 06 07 08 09 10 1 1 12 13 14 15 16 17 18 20 9/16” Split-Lock W asher , Plated 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 101760-01 20A 5/8” Flat W asher 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 80860608 21 9/16” -12 x 2” Lg. Hex Head Cap Screw , Plated 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 101761-01 22 Burne[...]

82 Figure 57: MPC Front & Center Section Frame Rail Assembly[...]

83 Item No. Description Boiler Sections / Quantity Part No. 04 05 06 07 08 09 10 1 1 12 13 14 15 16 17 18 1 Jacket Frame-Horizontal Support Channel 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 100758-01 2 Jacket Frame-Horizontal Support Channel Bracket 2 2 2 4 4 4 4 4 6 6 6 6 6 8 8 100757-01 3 #8 x 1/2” Lg. T ype AB, Slotted Hex W asher Head Sheet Metal Screw ,[...]

84 Figure 58: MPC Rear Section Frame Rail Assembly[...]

85 Item No. Description Boiler Sections / Quantity Part No. 04 05 06 07 08 09 10 1 1 12 13 14 15 16 17 18 1 Jacket Frame-Horizontal Support Channel 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 100758-01 2 Jacket Frame-Horizontal Support Channel Bracket 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 100757-01 3 #8 x 1/2” Lg. T ype AB, Slotted Hex W asher Head Sheet Metal Screw ,[...]

86 Figure 59: MPC Return W ater Mixing T ube RC Assembly[...]

87 REP AIR P ARTS - RETURN W A TER MIXING TUBE RC ASSEMBL Y Boiler Model Return W ater Mixing T ube Assembly , Flared Collar Return Water Mixing T ube Assembly , Square End T otal T ubes Required 102789-01 (17-13/16) 102790-01 (18) 100727-01 (21-5/16) 100727-02 (28-1/16) 102788-03 (18-3/4) 102788-01 (22-1/8) 102788-02 (28-3/4) MPC4 1 1 2 MPC5 1 1 2[...]

88 Figure 60: MPC Heat Exchanger Insulation Wrapper[...]

89 Item No. Description Boiler Sections / Quantity Part No. 04 05 06 07 08 09 10 1 1 12 13 14 15 16 17 18 1 Complete Heat Exchanger Wrapper Insulation 1A. 4” Thk Nominal x 32-5/8” x 140-3/4” Lg. 1 101835-04 1B. 4” Thk Nominal x 39-3/8” x 140-3/4” Lg. 1 101835-05 1C. 4” Thk Nominal x 46-1/8” x 140-3/4” Lg. 1 101835-06 2 Front Heat [...]

90 Figure 61: MPC Internal Wiring Harness Components[...]

91 Item No. Description Boiler Sections / Quantity Part No. 04 05 06 07 08 09 10 1 1 12 13 14 15 16 17 18 1 Primary Internal J-Box 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 101418-01 2 Secondary Internal J-Box Assy . w/Securing Channel 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 101533-01 3 #8 x 1/2” Lg. T ype AB Slotted Hex Hd W asher Sheet Metal Screw , Plated 6 6 6 8 8[...]

92 Figure 62: MPC Jacket Panel Assembly[...]

93 REP AIR P ARTS - JACKET P ANEL ASSEMBL Y Item No. Description Boiler Sections / Quantity Part No. 04 05 06 07 08 09 10 1 1 12 13 14 15 16 17 18 1 Jacket Front Panel 11111111111111 1 1 0 0 7 5 3 - 0 1 2 Jacket Front Panel Wiring Harness Cover Plate 22222222222222 2 1 0 1 4 2 2 - 0 1 3 #8 x 2-1/2” Lg. T ype AB, Slotted Hex W asher Head Sheet Met[...]

94 Figure 62: MPC Jacket Panel Assembly (continued)[...]

95 REP AIR P ARTS - JACKET P ANEL ASSEMBL Y (continued) Item No. Description Boiler Sections / Quantity Part No. 04 05 06 07 08 09 10 1 1 12 13 14 15 16 17 18 1 1 Jacket Rear T op Panel 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 100735-01 12 Internal J-Box Cover Plate 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 101 190-01 13 7/8” Dia. Black Snap-in Plug, Alliance #S-78 8 8[...]

96 Figure 63: MPC 2 nd and 3 rd Pass Flueway Bafes[...]

97 Item No. Description Boiler Sections / Quantity Part No. 04 05 06 07 08 09 10 1 1 12 13 14 15 16 17 18 1 2 nd Pass Flueway Bafes, 304 Stainless Steel: 1A. 18” 2P Bafe Assembly w/Handles 4 101647-01 1B. 24¾” 2P Bafe Assembly w/Handles 4 101647-02 1C. 31½” 2P Bafe Assembly w/Handles 4 101647-03 1D. 38¼” 2P Bafe Assembly w[...]

98 Figure 64: MPC Standard 50 PSI T rim & Control with 30 PSI and 80 PSI Working Pressure T rim Options[...]

99 REP AIR P ARTS - ST ANDARD W A TER TRIM & CONTROL AND OPTIONAL WORKING PRESSURE TRIM Item No. Description Boiler Sections / Quantity Part No. 04 05 06 07 08 09 10 1 1 12 13 14 15 16 17 18 10 Operating Control, Honeywell L4006A2015 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 80160400 20 Immersion Well, Honeywell 123871A, ¾” x 3” Insulation 11111111111[...]

100 Figure 64: MPC Standard 50 PSI T rim and Control with 30 PSI and 80 PSI Working Pressure T rim Options (continued)[...]

101 REP AIR P ARTS - ST ANDARD W A TER TRIM & CONTROL AND OPTIONAL WORKING PRESSURE TRIM (continued) Item No. Description Boiler Sections / Quantity Part No. 04 05 06 07 08 09 10 1 1 12 13 14 15 16 17 18 OPTIONAL WORKING PRESSURE TRIM: 51 Relief V alve, 30 PSI: 51A. Conbraco #10-614-05, ¾” x 1” 1 1 1 81660337 51B. Conbraco #10-615-05, 1”[...]

102 Figure 65: MPC Optional Controls[...]

103 REP AIR P ARTS - COMMON OPTIONAL CONTROLS Item No. Description Boiler Sections / Quantity Part No. 04 05 06 07 08 09 10 1 1 12 13 14 15 16 17 18 1 Probe Low Water Cut-Of f: 1A. L WCO, McDonnell & Miller 750 P-MT -120 w/Probe 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 80160718 1B. Wiring Harness, L WCO to J-Box 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 101398-01 2 L[...]

104    Figure Number Page Number Description Equipment Check List Figure 1a 2 Carton Identication Section I - General Information Figure 1b 10 Dimensional Information Figure 2 14 Boiler Foundation Figure 3a 15 MPC With Rear Outlet V ent Figure 3b 16 V ents - Faults and Suggestions Secti[...]

105 Figure Number Page Number Description Section III - Boiler Assembly Instructions (Knockdown Boiler) (continued) Figure 25 42 Internal Wiring Harness - Length Adjustment for Penetration Through Side of Jacket Front Panel Figure 26 44 Install T op Corner/Intermediate Panels Figure 27 44 Install Jacket Front Panel Figure 28 45 Jacket Split Rear Pa[...]

106 Figure Number Page Number Description Section VIII - Repair Parts Figure 55 76 MPC Cast Iron Section Assembly Description 77 Cast Iron Section Assembly Figure 56 78 MPC Common Bare Boiler Components Description 79 Common Bare Boiler Components Figure 56 80 MPC Common Bare Boiler Components (continued) Description 81 Common Bare Boiler Component[...]

107    T able Number Page Number Description Section I - General Information T able I 1 1 Dimensional Information T able II 12 Ratings/Data T able III 13 Recommended Rear Service Clearance T able IV 13 Minimum Installation Clearances to Combustible Materials T able V 14 Boiler Foundation Sect[...]

108 Subject to the terms and conditions set fort h below, Burnham Commercial, Lancaster , Pennsylvania hereby extends the following limited wa rranties to the original ow ner of a commercial grade water or steam boiler or Burnham Commercial supplied parts and/or accessories manufactured and shippe d on or after October 1, 2009: ONE YEAR LIMITED WAR[...]