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A good user manual
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First and foremost, an user manual of Bush Hog 1035 should contain:
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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Bush Hog 1035 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Bush Hog 1035, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Bush Hog service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Bush Hog 1035.
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Table of contents for the manual
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Page 1
© 201 1 Alamo Group Inc. $0.00 1035 Published 01/1 1 Part No. 500691 10 OPERA T OR’S MANUAL BUSH HOG ® 2501 Grif fin A ve. Selma, AL 36703 334-874-2700 www .bushhog.com LOADER This Operator' s Manual is an integral p art of th e safe operation of this machine an d must be maintaine d with the un it at all times. READ, UNDERST AND, and FOLL[...]
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Page 2
T o the Owner/Operator/Dealer All implement s with moving part s are potentially ha zardous . There is no substit ute for a c autious , safe-minded operator who recognizes the potential hazards and follows reason able safety practices. The manufa cturer has designed this impleme nt to be used with all its safety equipment proper ly attach ed to min[...]
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Page 3
T ABLE OF CONTENTS SAFETY SECTION ........ ................................................. .......................................... ........... 1- 1 General Safety Instructions and Practic es ................... ................ ................. ................ ................ . ........ ............ 1-2 Operator Safety I nstructions and Pra[...]
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Page 4
MAINTENANCE SECTION ................. ...................................................................... ........... 5-1 Lubrication Schedule ................ ................ ............. ............. ................ ............. ............. ...... ....................... ........ 5-4 Daily Maintenance .................... ............. [...]
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Page 5
Safety Section 1-1 SAFETY SECTION[...]
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Page 6
SAFETY 1035 01/11 Safety Section 1-2 © 201 1 Alamo Group Inc. SAFETY General Safety Instruct ions and Practices A careful operator is the best opera tor . Safety is of primary import ance to the manu facturer and should be to the owner/operator . Most accidents ca n be avoided by being a ware of your equipment, your sur roundings, and observing c [...]
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Page 7
SAFETY 1035 01/11 Safety Section 1-3 © 201 1 Alamo Group Inc. SAFETY Never allow children to operate, ride on, or co me close to the T ractor or Implement. Usually , 16-17 ye ar-old children who a re mature and responsible can operate the implement with adult supe rvision, if they have read and underst and the Opera tor ’s Manuals, be en trained[...]
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Page 8
SAFETY 1035 01/11 Safety Section 1-4 © 201 1 Alamo Group Inc. SAFETY Operator Safety Inst ructions and Practices Never operate the T r actor or Implement until you h ave read and completely underst and th is Manual, the T ractor Operator ’ s Manual, an d each of the Safety Messages found in the Manual or on the T ractor and Implement. Learn ho w[...]
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Page 9
SAFETY 1035 01/11 Safety Section 1-5 © 201 1 Alamo Group Inc. SAFETY Equipment Operation Safety Instructions and Practices Use extreme caution when getting onto the Impl eme nt to perform r ep airs, maintenan ce and when removing accu mulated material. Only st an d on solid flat surfaces to e nsure good footing. Use a lad der or raised st and to a[...]
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Page 10
SAFETY 1035 01/11 Safety Section 1-6 © 201 1 Alamo Group Inc. SAFETY BEFORE leaving the tracto r seat lower the implement, set the parking brake and/or set th e tractor transmission in p arking gear , disengage the PTO, stop th e engine, remove the key , and wait for all mo ving part s to stop. Place the tractor sh ift lever into a low ra nge or p[...]
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Page 11
SAFETY 1035 01/11 Safety Section 1-7 © 201 1 Alamo Group Inc. SAFETY For added safety when lif ting loads above the height of the operato r , install a certified Falling Object Prot ective S tructure. Shiftable loads, round bales, large loose items, and loade r attachmen ts can fall toward the operator resulting in serious injury or death. Falling[...]
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Page 12
SAFETY 1035 01/11 Safety Section 1-8 © 201 1 Alamo Group Inc. SAFETY Carry the loader and att achment low when transporting to reduce the potential of the tractor tipping ov er . T ransport on slopes on ly at slow speeds and use grad ual turning angles. T ractor wheel cont act with any wash out, drop o ff or gr ound obstruction with a raised loade[...]
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Page 13
SAFETY 1035 01/11 Safety Section 1-9 © 201 1 Alamo Group Inc. SAFETY Some tracto rs are equ ipped with a “Super Steer” front axle. Wh en a loader is mounted to this type of tractor , the bucket will shift in the opposite direction from which the w heels are turned. Maximum shift will be approximately 8 inches and mo st noticeable wh en the tra[...]
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Page 14
SAFETY 1035 01/11 Safety Section 1-10 © 201 1 Alamo Group Inc. SAFETY Connecting or Disconnecting Im plement Safety Instructions and Practices If the loader valve controls fail to functions properly discontinue u se of the tractor and loader until the controls are pr operly repaire d. Sudden or unexpected movement or dropping of the loader and att[...]
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Page 15
SAFETY 1035 01/11 Safety Section 1-11 © 201 1 Alamo Group Inc. SAFETY T ransporting Safety Instructions and Practices T ransport only at speeds where you can maint ain control of the equipment. Seriou s accident s and injuries can result fro m operating this equipment at high sp eeds. Unders t and the T ractor and Implement and how it handles befo[...]
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Page 16
SAFETY 1035 01/11 Safety Section 1-12 © 201 1 Alamo Group Inc. SAFETY Maintenance and Service Saf ety Instructions and Practices Lower the loader to th e bed of the truck or tra iler when transporting the tractor and loader with a truck. Measure to ensure the tr ansport heigh t does not exceed the legal limit s. Contact with overhead obstructions [...]
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Page 17
SAFETY 1035 01/11 Safety Section 1-13 © 201 1 Alamo Group Inc. SAFETY Never work under the Imp lement, the framework, or an y lifted compo nent unless the Implement is secure ly supported or blocked up to p revent sudden or inad vertent fallin g which could ca use serious inju ry or even death. (SL-36) Do not operate this Equi pment with hy drauli[...]
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Page 18
SAFETY 1035 01/11 Safety Section 1-14 © 201 1 Alamo Group Inc. SAFETY S torage and Parking Safety Instructions and Practices Concluding Safety In structions and Practices Avoid contact with ho t surfaces of the engine or muffler . Use gloves and eye p rotection when servicing hot component s. Contact with a hot surface or fluid can cause serious i[...]
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Page 19
SAFETY 1035 01/11 Safety Section 1-15 © 201 1 Alamo Group Inc. SAFETY Decal Location NOTE: Bush Hog supplies safety decals on this product to promote safe op eration . Damage to the dec als may occur while in shippin g, use, or rec onditioning. Bush Hog cares about the safety of its customers, operators, and bystanders, and will replace the safe t[...]
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Page 20
SAFETY 1035 01/11 Safety Section 1-16 © 201 1 Alamo Group Inc. SAFETY ITEM P ART NO. QTY LEVEL DESCRIPTION 1. 5005741 1 2 LOGO Bush Hog 2. 50069069 2 MODEL 1035 3. 52740 2 W ARNING Oil Leaks 4. 52203 1 W ARNING Lock V alve in T ransport 5. 52204 1 INSTRUCT Loader Positions 6. D469 1 W ARNING Loader Safety 7. D468 2 DA NGER Multi-Haza rd 8. D471 1 [...]
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Page 21
SAFETY 1035 01/11 Safety Section 1-17 © 201 1 Alamo Group Inc. SAFETY Decal Description P/N 5005741 1 Logo: BUSH HOG (3.20” x 14.50” ) MODEL NAME: 1035 P/N 50069069 W A R N IN G! - DO NOT operate with oil leaks. -Inspect hoses regularly . Failure to inspect and replace worn hoses may allow th em to rupture suddenly and violently , resulting in[...]
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Page 22
SAFETY 1035 01/11 Safety Section 1-18 © 201 1 Alamo Group Inc. SAFETY W ARNING! Lock valve when in transport or storage. P/N 52203 Loader Positions. P/N 52204 Loader Safety -Read, understand and follow the operation, wa rning, and safety instruction s in the Operator ’s Manual. -Equip tractor with ROPS (Ro ll Over Protection System) before insta[...]
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Page 23
SAFETY 1035 01/11 Safety Section 1-19 © 201 1 Alamo Group Inc. SAFETY Crushing Hazard, Electr ocution Hazard, Falling Hazard. D468 Crushing Hazard D471 DANGER! - Use ROPS and seatbelt at all times. Add recommende d rear ballast. Operate tr actor at low speeds. Failure to comp ly may result in serious injury or death. D470 Slow Moving V ehicle Deca[...]
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Page 24
SAFETY 1035 01/11 Safety Section 1-20 © 201 1 Alamo Group Inc. SAFETY Read Operato r ’s Ma nual! The opera tor ’s ma nual is located inside this canister . If the manual is missing order one from you r dealer . P/N 00776031[...]
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Page 25
SAFETY 1035 01/11 Safety Section 1-21 © 201 1 Alamo Group Inc. SAFETY Federal Laws and Re gulations This section is intended to explain in broad terms the conc ept and effect of federal laws and regulations conce rning employer and employee eq uipment operators. This section is no t intended as a legal interpretation of the law and should not be c[...]
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Page 26
[...]
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Page 27
Introduction Section 2-1 INTRODUCTION SECTION[...]
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Page 28
INTRODUCTION 1035 01/11 Introduction Section 2-2 © 201 1 Alam o Group Inc. INTRODUCTION This 1035 Loader is des igned with care and built with quality materials by skilled workers. Proper assembly , maintenance, and ope rating practices, as described in this manual, will help t he owner/operator get years of satisfactory service from the machine. [...]
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Page 29
INTRODUCTION 1035 01/11 Introduction Section 2-3 © 201 1 Alamo Group Inc. INTRODUCTION DO NOT use drugs or alc ohol immediately befo re or while operating the T ractor and Implement. Drugs and alcohol w ill affect an operator ’s alertness and coordination and theref ore af fect the operator ’s ability to operate the eq uipment safely . Before [...]
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Page 30
INTRODUCTION 1035 01/11 Introduction Section 2-4 © 201 1 Alam o Group Inc. INTRODUCTION The Bush Hog 1035 Loader is designe d for two or four-wheel drive tractors. They are intended to lif t on ly loose materials that will fit in the bucket. All cylinders are dou ble-acting. Parking stands su pport loader so tractor can be “driven in” for quic[...]
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Page 31
INTRODUCTION 1035 01/11 Introduction Section 2-5 © 201 1 Alamo Group Inc. INTRODUCTION Attention Owner/Operator BEFORE OPERA TING THIS MACHINE: 1. Carefully read the Operator’s Manual, com pletely underst and the Safety Messages and instructions, and know how to operate correctly both the tractor and implement. 2. Fill out the Warranty Card in f[...]
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Page 32
[...]
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Page 33
Assembly Section 3-1 ASSEMBL Y AND CONNECTING THE LOADER SECTION[...]
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Page 34
ASSEMBLY 1035 01/11 Assembly Section 3-2 © 201 1 Alam o Group Inc. ASSEMBL Y Assembly Instructions T o avoid injury during installation of the load er att achment, do not allow byst anders withi n 10 feet of load er or attachment. Always wear safety glasses when removing or installing buckets. Always use a drif t and hammer made of no n-sparking m[...]
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Page 35
ASSEMBLY 1035 01/11 Assembly Section 3-3 © 201 1 Al amo Group Inc. ASSEMBL Y Proper Ballasting and Wheel S p acing S pread fro nt wh ee ls to m axim u m distance. S pread rea r wh ee ls to maxim u m dis tance. Add rear wheel weight, rea r ballast box or implement. Ma ke sure ther e is 25% of total weigh t on rear ax le.[...]
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Page 36
ASSEMBLY 1035 01/11 Assembly Section 3-4 © 201 1 Alam o Group Inc. ASSEMBL Y Dismounting and Mounting Mid-Mount Loader T o av oid injury during installati on of loader , do not allow bystanders within 10 feet of loader or attachment . Always have a heavy att achment, such as a bu cket mounted on loader when it is removed from tractor . Always use [...]
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Page 37
ASSEMBLY 1035 01/11 Assembly Section 3-5 © 201 1 Al amo Group Inc. ASSEMBL Y Dismounting Loader T o av oid injury during installation of loader: • Place loader bucket against barrier to restr ict forward movemen t of loader . • Do not permit byst anders within 15 feet of loader . Loader must be equipped with a bucket or other optional att achm[...]
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Page 38
ASSEMBLY 1035 01/11 Assembly Section 3-6 © 201 1 Alam o Group Inc. ASSEMBL Y 6. Remove linch pins and 1” hitch pins from loader upright. 7. S tart tractor en gine and release bra kes. Retract bucket cylinders to allow park ing stands to contact ground. 8. Extend lift cylinders 6” to 8” to rota te top of loader upright s forward out of the mo[...]
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Page 39
ASSEMBLY 1035 01/11 Assembly Section 3-7 © 201 1 Al amo Group Inc. ASSEMBL Y Att aching Pin on Bucket Always wear safety glasses when removing or installing buckets. Always use a drift and hammer made of non-sp arking mate rial (a shot-filled mallet is recommended) to install or remove pins. A stee l hammer to drif t could generate flying material[...]
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Page 40
[...]
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Page 41
Operation Section 4-1 OPERA TION SECTION[...]
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Page 42
OPERATION 1035 01/11 Operation Section 4-2 © 201 1 Alamo Group Inc. OPERA TION BUSH HOG 1035 LOADER OPERA TION INSTRUCTIONS Y our Loader should now be assembled an d inspected for any evidence of defe ctive or damaged p arts before use. Any evidence of damage should be reported to your dealer immediately . This section of the Operator ’s Man ual[...]
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Page 43
OPERATION 1035 01/11 Operation Section 4-3 © 201 1 Alam o Group Inc. OPERA TION 1. S t andard Equipment and Specifications S pecifications will vary w ith tire si ze, hydraulic system and bucket used. S pecificat ions are given for a loader equipped with a 48” bucke t, with engine operating at 2800 RPM. Model 1035 Horsepower Ra nge 15-25 HP Syst[...]
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Page 44
OPERATION 1035 01/11 Operation Section 4-4 © 201 1 Alamo Group Inc. OPERA TION 2. Operator Requirement s DO NOT use drugs or alc ohol immediately befo re or while operating the T ractor and Implement. Drugs and alcohol w ill affect an operator ’s alertness and coordination and theref ore af fect the operator ’s ability to operate the eq uipmen[...]
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Page 45
OPERATION 1035 01/11 Operation Section 4-5 © 201 1 Alam o Group Inc. OPERA TION Never run the T ractor engine in a closed building or with out adequate ventilation. T he exhaust fumes can be hazardou s to your health. (SG-23) Battery posts, ter minals and related accesso ries contain le ad and lead compounds, chemicals known to the state of Califo[...]
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Page 46
OPERATION 1035 01/11 Operation Section 4-6 © 201 1 Alamo Group Inc. OPERA TION 3. T ractor Requirement s Safe operation of the unit is the responsibility of a qualifi ed operator . A qualified operator ha s read and understands th e implement and tractor Operator’s Ma nuals an d is experienced in implement and tractor operation and all associate[...]
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Page 47
OPERATION 1035 01/11 Operation Section 4-7 © 201 1 Alam o Group Inc. OPERA TION T ractor Requirement s and Cap abilities • ASABE approved Roll-Over Protective S tru cture (ROP S) or RO PS cab and seat belt. • Tractor Safety Devices ................. Slow Moving V ehicle (SMV) emblem, lighting • Tractor Ballast ........ ... ... .... ... ... .[...]
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Page 48
OPERATION 1035 01/11 Operation Section 4-8 © 201 1 Alamo Group Inc. OPERA TION 4. Getting On an d Off the T ractor 4.1 Boarding the T ractor T o ens ure tractor stab ility when operating add wheel ballast or rear weights to rear tra ctor tires. For better stability , use tractor with wide front axle rather than tricycle fron t wheels. Move wheels [...]
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Page 49
OPERATION 1035 01/11 Operation Section 4-9 © 201 1 Alam o Group Inc. OPERA TION 4.2 Dismounting the T ractor Use both hands and equippe d handrails and steps for supp ort when boarding the tractor . Never use control levers for support wh en mounting the tractor . Seat your self in the operator’s seat and secure th e seat belt around you. Never [...]
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Page 50
OPERATION 1035 01/11 Operation Section 4-10 © 201 1 Alamo Group Inc. OPERA TION 5. St arting the T ractor Never run the T ractor engine in a closed building or with out adequate ventilation. T he exhaust fumes can be hazardou s to your health. (SG-23) S tart tractor only when pr operly seated in the T ractor seat. S tarting a tractor in gear can r[...]
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Page 51
OPERATION 1035 01/11 Operation Section 4-11 © 201 1 Alam o Group Inc. OPERA TION 6. Pre-Operation Inspection and Service Periodically inspect all moving part s for wear and replace whe n necessary with au thorized service part s. Look for loose fastener s, worn or broken p arts, and leaky or loose fittings. Make su re all pins have cotter pins and[...]
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Page 52
OPERATION 1035 01/11 Operation Section 4-12 © 201 1 Alamo Group Inc. OPERA TION 6.2 Loader Pre-Operation Inspection/Service 6.1 T ractor Pre-Operation Inspection/Service Refer to the tr actor operator’s manual to ensure a complete pre-operation inspection and scheduled service is performed accordi ng to the manufacturers recommenda tions. The fo[...]
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Page 53
OPERATION 1035 01/11 Operation Section 4-13 © 201 1 Alam o Group Inc. OPERA TION Before operatio n, a complete inspection and service is required to e nsure the loader is in a good and safe working condition. Damaged and/or br oken part s should be repaired and /or replaced immediately . T o ensure the loader is ready for operation, cond uct the f[...]
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Page 54
OPERATION 1035 01/11 Operation Section 4-14 © 201 1 Alamo Group Inc. OPERA TION LOADER BOOM ASSEMBL Y • Inspect condition of each arm section weldment • Ensure all pins ar e in pla ce . • Ensure all bol ts and screws are proper ly installed. • Check condition o f bushings at boom pivot points. • Ensure each hydraulic c ylinder is install[...]
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Page 55
OPERATION 1035 01/11 Operation Section 4-15 © 201 1 Alam o Group Inc. OPERA TION T ractor PRE-OPERA TION Inspection T ractor ID#:___________ _____________Make:________________________ Date:______________________________Shift:________________________ Before conducting the inspection, make sur e the tractor engine is off, all rotation has stopped an[...]
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Page 56
OPERATION 1035 01/11 Operation Section 4-16 © 201 1 Alamo Group Inc. OPERA TION FRONT END LOADER PRE- OPERA TION Inspection Front End Loader ID#_______________Make____________________ Date_____________________________Shift____________________ Before conducting the inspection, make sure the tractor en gine is off, all rotation has stopped and the t[...]
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Page 57
OPERATION 1035 01/11 Operation Section 4-17 © 201 1 Alam o Group Inc. OPERA TION 7. Driving the T ractor and Loader Be careful when oper ating or transporting th is equipme nt to prevent the Implement from running into or striking sign post s, guard rails, concrete abutment s or other solid objects. Such an impact could cause the Implement and T r[...]
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Page 58
OPERATION 1035 01/11 Operation Section 4-18 © 201 1 Alamo Group Inc. OPERA TION Safe tractor transport requ ires the operator p ossess a thorough knowledg e of the model be ing operated and precautions to t ake while driving with a n attached impl em ent. Ensure the tractor has the cap acity to handle the weight of the implement and the tracto r o[...]
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Page 59
OPERATION 1035 01/11 Operation Section 4-19 © 201 1 Alam o Group Inc. OPERA TION Do not raise the loader on a hillside. Do not transport across a slope with a raised loader . When the loader is raised, the center of gravity of the tractor and loader is ra ised increasing the pote ntial for the tractor to tip over . Tractor whe el contact with any [...]
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Page 60
OPERATION 1035 01/11 Operation Section 4-20 © 201 1 Alamo Group Inc. OPERA TION Do not raise the loade r into an overhead str ucture or allow a raised att achment to contact overhead st ructures. S udden or unex pected contact w ith an overhe ad structure could result in serious injury . (SL-08) Do not let the lo ader or att achment cont act elect[...]
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Page 61
OPERATION 1035 01/11 Operation Section 4-21 © 201 1 Alam o Group Inc. OPERA TION Use extreme care when loading, transp orting or dumping loads that imp a ir or partia lly block the operator’s line of sight. Know whe re you are travelin g. Make sure no byst anders are in the area of travel. If a byst ander assist s in pr oviding gu idance, make s[...]
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Page 62
OPERATION 1035 01/11 Operation Section 4-22 © 201 1 Alamo Group Inc. OPERA TION Always have a heavy att achment, such as a bu cket mounted on loader when it is removed from tractor . It is important not to put excessive weight on parking st ands with lift cylinder retr action. Damage may result. Make sure all air is purged from the hydr aulic syst[...]
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Page 63
OPERATION 1035 01/11 Operation Section 4-23 © 201 1 Alam o Group Inc. OPERA TION 8.1 Operating the Loader The following text and illustrati ons offer suggested loader an d tractor operating techniques. FILLING THE BUCKET Approach and enter th e pile with a level bucket. Loaders with 1-lever contro l, ease lever back toward you to lift and roll bac[...]
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Page 64
OPERATION 1035 01/11 Operation Section 4-24 © 201 1 Alamo Group Inc. OPERA TION Lift and roll back of bucket will increase efficiency because... A level bucket throughout the lif ting cycle resists bucket lift and increa ses breakaway ef f ort. NOTE: Do not be concerned if the bucket is not completely filled durin g each pass. Maximum productivity[...]
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Page 65
OPERATION 1035 01/11 Operation Section 4-25 © 201 1 Alam o Group Inc. OPERA TION CARR YING TH E LOAD Position bucket just below tractor hood for maximum stability and visib ility , whether bucket is loaded or empty . Use extreme care when ope rating loader on a slope, keep bucket as low as possible. This keep s center of gravity low and will provi[...]
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Page 66
OPERATION 1035 01/11 Operation Section 4-26 © 201 1 Alamo Group Inc. OPERA TION DUMPING THE BUCKET Lift bucket high enough to clear side of vehicle. Move tractor in as close as possible to side of vehicle, then dump bucket. LOWERING THE BUCKET After bucke t is dumped, back away fro m vehicle while lowering and rolling back bucket.[...]
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Page 67
OPERATION 1035 01/11 Operation Section 4-27 © 201 1 Alam o Group Inc. OPERA TION OPERA TING WITH FLOA T CONTROL During hard sur face operation, keep bucket level and put lift control in flo at position to permit bucket to float on workin g surface. If hy draulic down pressure is exerted on bucket, it will wear faster than normal. Float will also p[...]
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Page 68
OPERATION 1035 01/11 Operation Section 4-28 © 201 1 Alamo Group Inc. OPERA TION Side cutting is a good technique for cutting down a big pile. If the pile sides are too high a nd liable to cause cave-in, use loader to break do wn the sides until a slot can be cut over the top. Another method for large dirt piles is to build a ram p approach to the [...]
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Page 69
OPERATION 1035 01/11 Operation Section 4-29 © 201 1 Alam o Group Inc. OPERA TION It is important to keep the bucket level when approaching a bank or pile. This will help prevent gouging the work ar ea . PEELING AND SCRAPING Use a slight bucket angle, travel forward and hold lift control forward to st art the cut. Make a short 5 to 8 foot angle cut[...]
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Page 70
OPERATION 1035 01/11 Operation Section 4-30 © 201 1 Alamo Group Inc. OPERA TION Make additional passes until desired dep th is reached. Dur ing each pass, use only buck et control while working depth. This will allow you to concentrate on controlling bu cket angle to mainta in a precise cut. LOADING LOW TRUCKS OR SPREADE RS FROM A PILE For faster [...]
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Page 71
OPERATION 1035 01/11 Operation Section 4-31 © 201 1 Alam o Group Inc. OPERA TION BACKFILLING Approach pile wit h a level bucket. Poor methods actually move no more dirt and make it more diff icult to hold a level grade. Do not use bucket in dumped position for bulldozing. This method , shown above, will impose severe shock loadings on dump linkage[...]
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Page 72
OPERATION 1035 01/11 Operation Section 4-32 © 201 1 Alamo Group Inc. OPERA TION Leave dirt in bucket. Dumping o n each pass wastes time. Operate tractor at righ t angles to ditch. T ake as big a bite as tractor can ha ndle without lugging down.[...]
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Page 73
OPERATION 1035 01/11 Operation Section 4-33 © 201 1 Alam o Group Inc. OPERA TION Leave dirt which drif ts over side of bucket for final cleanup. Pile dirt on high side for easier backfilling on a slope. HANDLING LARGE HEA VY OBJE CTS 1. Using front end loaders for handling large hea vy objects such as large roun d or re cta ngular bales, log s and[...]
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Page 74
OPERATION 1035 01/11 Operation Section 4-34 © 201 1 Alamo Group Inc. OPERA TION 8.2 Operating Bale Spear (Optional Att achment) Operate bale spear using extreme caution. Sh arp po ints on bale spea r can cause serious injury or death. Because of size and weight of large b ales, extreme care must b e taken in handling them. Be aware of fo r ces ac [...]
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Page 75
OPERATION 1035 01/11 Operation Section 4-35 © 201 1 Alam o Group Inc. OPERA TION Carry bales as low to th e ground as possible to allow maximum visibility and avoid tipping. 9. Loader Storage Properly prep aring and storing the loader at the end of t he season is critical to ma in taining it s appearance and to help ensure years of depend able ser[...]
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Page 76
OPERATION 1035 01/11 Operation Section 4-36 © 201 1 Alamo Group Inc. OPERA TION T ransport only at speeds where you can maint ain control of the equipment. Seriou s accident s and injuries can result fro m operating this equipment at high sp eeds. Unders t and the T ractor and Implement and how it handles before transporting on street s and highwa[...]
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Page 77
OPERATION 1035 01/11 Operation Section 4-37 © 201 1 Alam o Group Inc. OPERA TION Inherent hazards of operating the tr actor and implement and the possibilit y of accidents are not left behind when you finish working in an area . Therefor e, the op erator mu st empl oy g ood ju dge ment an d sa fe op er ation practices when transportin g the tracto[...]
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Page 78
OPERATION 1035 01/11 Operation Section 4-38 © 201 1 Alamo Group Inc. OPERA TION 10.1 T ransporting on Public Roadways Never allow children or other persons to ride on the T ractor or Implement. Falling off can result in serious injury or death. (SG-1 0) Make cert ain that the “Slow Moving V ehicle” (SMV) sign is inst alled in such a wa y as to[...]
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Page 79
OPERATION 1035 01/11 Operation Section 4-39 © 201 1 Alam o Group Inc. OPERA TION When operating on public roads, have consideration for oth er road users. Pull to th e side of the roa d occasionally to allow all following traf fic to pass. Do no t exceed the le gal speed limit se t in your coun try for agricultural tractors. Always sta y alert whe[...]
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OPERATION 1035 01/11 Operation Section 4-40 © 201 1 Alamo Group Inc. OPERA TION 1 1. T roubleshooting Guide TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY Loader slow or will not lif t Hydraulic oil too heav y . Change to proper oil. and/or dump Oil filter plugged. Clean or replace filter . Hydraulic pump worn. Repai r or replace pump. Oil line restricted[...]
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OPERATION 1035 01/11 Operation Section 4-41 © 201 1 Alam o Group Inc. OPERA TION PROBLEM POSSIBLE CAUSE REMEDY Insufficie nt lift cap acity Load is greater than boom Check loader specificat ions. lif t cap acity . Improper hydraulic pump Repair or rep lace pump. operation. Internal lift cylinder l eakage. Replace any worn part s and install a seal[...]
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Maintenanc e Sec tio n 5- 1 © 201 1 Alam o Group Inc. MAINTENANCE SECTION[...]
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MAINTENANCE 1035 01 /11 Maintenance Section 5-2 © 201 1 Alam o Group Inc. MAINTENANCE Never interfere with factory-set hydraulic calibrations. Any change in calibra tion could cause a failure of the eq uip m en t an d may re su lt in injury . (SBH-13) READ, UNDERST AND, and FOLLOW the following Safety Messag es. Serious injury or death may occur u[...]
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MAINTENANCE 1035 01 /11 Maintenance Section 5-3 © 201 1 Alam o Group Inc. MAINTENANCE NEVER perform maintenance benea th a raised loader unless lo ader is properly supported to prevent accident al lowering. Avoid co ntact with hot surfaces inclu ding hydraulic oil tanks, p umps, motors, valves and hose connections. Relieve hydraulic pressure befo [...]
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MAINTENANCE 1035 01 /11 Maintenance Section 5-4 © 201 1 Alam o Group Inc. MAINTENANCE Lubrication Schedule Before operating your L oader , take the time to inspect a nd repair any damage to the machine or tracto r . Only a minimum of time and ef fort is required to regula rly main tain this machine to pr ovide long life and trouble fre e operation[...]
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MAINTENANCE 1035 01 /11 Maintenance Section 5-5 © 201 1 Alam o Group Inc. MAINTENANCE Daily Maintenance Regular maintenance of your loader and hydraulic system will insure maximum load er efficiency and long life. 1. Ch eck fluid level of tracto r hydraulic syste m before starting each day’s operation. If necessa ry , add hydraulic oil as recomm[...]
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MAINTENANCE 1035 01 /11 Maintenance Section 5-6 © 201 1 Alam o Group Inc. MAINTENANCE Cylinder Service Loader cylinders are designed to be re liable and easy to service. If a cylinder sh ould malfunctio n during warranty perio d, return co mplete cylinde r assemb ly , without disassembling, to your authorized service depar tment or cont act your a[...]
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MAINTENANCE 1035 01 /11 Maintenance Section 5-7 © 201 1 Alam o Group Inc. MAINTENANCE Lif t and Bucket Cylinder Reassembly Note: Be careful not to dama ge seals and o -rings on edge s or hole s in cylinder tu be. Inspect and rem ove burrs and sharp edges if necessary befo re reassembly . 1. Plac e rod se al (3) into g roove inside cylinder he ad. [...]
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MAINTENANCE 1035 01 /11 Maintenance Section 5-8 © 201 1 Alam o Group Inc. MAINTENANCE 1. S tore loader with att achment securely attached. 2. Place dust caps on hydraulic qu ick couplers. 3. Do not remove att achment from stored loader . 4. Do not allow children to play on or around loader .[...]
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MAINTENANCE 1035 01 /11 Maintenance Section 5-9 © 201 1 Alam o Group Inc. MAINTENANCE Proper T orque for Fasteners The chart lists the cor rect tightening torque fo r fastener s. When bolt s are to be tightened or re placed, refer to this chart to determine the grade of bolts and the prop e r torque except when specific torque valu es are assigned[...]
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MAINTENANCE 1035 01/11 Maintenance Section 5-10 © 201 1 Alam o Group Inc. MAINTENANCE[...]
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MAINTENANCE 1035 01/11 Maintenance Section 5-11 © 201 1 Alam o Group Inc. MAINTENANCE[...]
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LIMITED W ARRANTY Bush Hog warrants to the or iginal purcha ser of any ne w Bush Hog equipmen t, pur chased from an au thor ized Bu sh Hog dealer , that the equipment be free from defect s in material and workmanship for a period o f one (1) year for non-c[...]
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T O THE OWNER/OPERA T OR/DEALER T o keep your implement running ef ficiently and safely , read your manua l thoroughly and follow these d irections and the Safety Messages in this Manua l. The T able of Contents clearly id entifies each section wher e you can easily find the informa tio n yo u ne ed . The OCCUP A TIONAL SAFETY AND HEAL TH ACT (19 2[...]
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1035-SOM-01/1 1 P/N 500691 10 Printed U.S.A 1035 LOADER[...]