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C. Crane A-66 manual

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Table of contents for the manual

  • Page 1

    JCM Part Number 960-000102.Rev. 1 Operation and Maintenance Manual (Revision 1) Optip ay CC A-66 Coin Changer Includes configuration setup using a Palm Pilot Setting Module TM R R R R 5900335 5900335 May 05 1-800-628-8363[...]

  • Page 2

    JCM is a registered trademark of JC M American Corporation. All other product names mentioned herein may be registered trademarks or trademarks of th eir respective companies. Furthermore, ™ , ® and © are not always mentioned in each case throughout this publication.[...]

  • Page 3

    590033 5 © 2005 JCM-American C 1-i Optipay ™ CC T able of Contents 1 T OC 1 GENERAL INFORMATIO N ............. ................. ................ .............. .............. ......... 1-1 General Information ...................................... .......................................... .................... 1-1 General Info rmation Con cerni[...]

  • Page 4

    590033 5 © 2005 JCM-American Corporation 1-ii Optipay™ CC Table of Contents V alidator Change Filling ................................................ ........................................... ... 7-1 Inhibiting Coin T ypes Using DIP Switch Block Settings ....................................... ... 7-2 8 CLEANING ................ .............[...]

  • Page 5

    590033 5 © 2005 JCM-American C 1-iii Optipay ™ CC List of Figur es 1 LOF Figure 1-1 Optipay™ CC A-66 Coin Changer ...... .......................................... ........ 1-1 Figure 3-1 A-66 Design Features .. ................................ ......................................... 3-1 Figure 3-2 Coin Validator’s Rear Side ..............[...]

  • Page 6

    590033 5 © 2005 JCM-American C Corpor a tion 1-iv Optipay™ CC List of Figures THIS PAGE INTENTIONALLY LEFT B L ANK[...]

  • Page 7

    590033 5 © 2005 JCM-American C 1-v Optipay ™ CC List of T ables 1 LOT Table 3-1 Side Label Features ....... ................ ............................... ........................ 3-3 Table 3-2 Front Label Features ...... ................ ....................................................... 3-3 Table 3-3 U.S. Coin Cassette Capac ity .......[...]

  • Page 8

    5 90033 5 © 2005 JCM-A m erican Corpor a tion 1-vi Optipay™ CC List of Tables THIS PAGE INTENTIONALLY LEFT B L ANK[...]

  • Page 9

    590033 5 © 2005 JCM-A m erican Corpor a tion 1-1 Optipay ™ CC A-66 Coin Changer Section 1 1 GENERAL INFORMA T ION This section provides a general overview of the advantages and options of the Optipay™ CC A-66 Coin Changer . This first se ction is designed to help you navigate thro ugh th is manual with ease. General Information This manual des[...]

  • Page 10

    590033 5 © 2005 JCM-American Corporation 1-2 Section 1 Optipay™ CC GENERAL INFORMATION At the beginning of each section you will find a "Chapter Guide" , that summar izes the conte nt of the specific section. Separate software instru ctions to configure the Coin Changer are located in "Configuration" sec- tion 1 1. • Wi n E[...]

  • Page 11

    590033 5 © 2005 JCM-A m erican Corpor a tion 1-3 GENERAL INFORMATION Optipay™ CC Section 1 Configuration T ools In order to react as quickl y as possible to new false coins in the workshop or on site, and enable indi- vidual adjust ments, the coin ch anger can be con- nected to a: • JCM Programming Station consisting of: – Wi n E M P © conf[...]

  • Page 12

    590033 5 © 2005 JCM-A m erican Corpor a tion 1-4 Section 1 Optipay™ CC THIS PAGE INTENTIONALLY LEFT B L ANK[...]

  • Page 13

    590033 5 © 2005 JCM-A m erican Corpor a tion 2-1 Optipay ™ CC A-66 Coin Changer Section 2 2 SAFETY INSTRUCTIONS This section providessafet y instructions for using the Optipay™ CC A-66 Coin Changer . Before operating the devi ce for the first time, please carefully read throug h this m anual at le ast once, and most importantly , read the safe[...]

  • Page 14

    590033 5 © 2005 JCM-A m erican Corpor a tion 2-2 Section 2 Optipay™ CC THIS PAGE INTENTIONALLY LEFT B L ANK[...]

  • Page 15

    590033 5 © 2005 JCM-A m erican Corpor a tion 3-1 Optipay ™ CC A-66 Coin Changer Section 3 3 DESIGN This section describes the general design of the Optipay™ CC A-66 Coin Changer and the various Coin V alidator components within it important to the operation of the device. The following items will be discussed: • Return lever , keyboard, pilo[...]

  • Page 16

    590033 5 © 2005 JCM-American Corporation 3-2 Section 3 Optipay™ CC DESIGN Return Lever The Return Lever (See Figure 3-1 [ 1 ] ) on the top of the Coin V alidator is operated by using the V ending Machine’ s Return Button. Operating this lever is necessary if inserted coins are awaiting return, or a coin jam caused by stuck coins require remova[...]

  • Page 17

    590033 5 © 2005 JCM-American Corporation 3-3 DESIGN Optipay™ CC Section 3 Product Labels The Coin V alidator’ s Side Product Label ((See Figure 3-1 [ 11 ] and Figure 3-4) contains all the device defining data, such as t he device type and series, and the data programmed according to customer specifications su ch as their currency and relative [...]

  • Page 18

    590033 5 © 2005 JCM-American Corporation 3-4 Section 3 Optipay™ CC DESIGN If at any time another combin ation of tube coin s is required, the appropriate cassette can be ordered from the JCM and simply exchanged in the assembly (See Figure 3-6 [ 1 ] ). Payout Module V ending change is done by two motors installed at the bottom of the Payout Set [...]

  • Page 19

    590033 5 © 2005 JCM-A m erican Corpor a tion 4-1 Optipay ™ CC A-66 Coin Changer Section 4 4 FUNCTIONS This section describes the main functions of the Optipay™ CC A-66 Coin Changer with particular emphasis on: • Filling and emptying the change tubes • Considering the maximum number of coins configured for the change tube • Considering th[...]

  • Page 20

    5 9 0033 5 © 2005 JCM-American Corporation 4-2 Section 4 Optipay™ CC FUNCTIONS Security Stock Considerations If a security stock is configured for the individual tubes, the Coin Changer will not vend a minimum number of tube coins. The security stock can be set between 1 and 9 coins. It should be set higher for coins which have stacking and edge[...]

  • Page 21

    590033 5 © 2005 JCM-A m erican Corpor a tion 4-3 FUNCTIONS Optipay™ CC Section 4 being refilled, rather than from the stored number of coins set in the register (see section 1 1 "Config- uration"). Individual W ake-up T ime Consider- ations For battery operated Coin Changers with an exter- nal wake-up line, a specific time period can b[...]

  • Page 22

    5 9 0033 5 © 2005 JCM-A m erican Corpor a tion 4-4 Section 4 Optipay™ CC THIS PAGE INTENTIONALLY LEFT B L ANK[...]

  • Page 23

    590033 5 © 2005 JCM-A m erican Corpor a tion 5-1 Optipay ™ CC A-66 Coin Changer Section 5 5 INST ALLA TION This section provides a inst allation instructions for the Optipay™ CC A-66 Co in Chan ger .The A-66 Coin Changer is either: • Energized within a V ending Machine, or • Connected to a JCM T est Station using Wi n M D B © software for[...]

  • Page 24

    5 9 0033 5 © 2005 JCM-A m erican Corpor a tion 5-2 INSTALLATION Optipay™ CC Section 5 6. Connect the Coin Ch anger to the V ending Machine using the MD B connecting cable (See Figure 5-1 [ 1 ] ). 7. Reconnect the V endin g Machine’ s main AC power supply . The three LEDs (See Figure 5- 1 [ 2 ]) located on the Coin V alidator ’ s front panel [...]

  • Page 25

    590033 5 © 2005 JCM-A m erican Corpor a tion 6-1 Optipay ™ CC A-66 Coin Changer Section 6 6 ENERGIZING This section provides en ergizing ( power-up) instructions for the Optipay™ CC A-66 Coin Changer . Although the individu al functions of the A-66 Coin Changer are pre-programmed by the manufacturer to customer specifications, the first time t[...]

  • Page 26

    590033 5 © 2005 JCM-A m erican Corpor a tion 6-2 Section 6 Optipay™ CC THIS PAGE INTENTIONALLY LEFT B L ANK[...]

  • Page 27

    590033 5 © 2005 JCM-A m erican Corpor a tion 7-1 Optipay ™ CC A-66 Coin Changer Section 7 7 OPERA TION This section explains ho w to enter functions and settings directly on the Optipay™ CC A-66 Coin Changer using its various operating controls (e.g., the front panel Keyboard and the DIP Switch Block), rather than usin g the additional program[...]

  • Page 28

    590033 5 © 2005 JCM-American Corporation 7-2 Section 7 Optipay™ CC OPERATION 1. Press the Plus key . An audible signal will sound and t he Green LED will begin flashing indicating that the Coin Changer is no longer in a standard oper- ating mode and has now entered the filling level mode. 2. Insert the coin tubes. The Coin V alidator ’ s tu be[...]

  • Page 29

    590033 5 © 2005 JCM-A m erican Corpor a tion 8-1 Optipay ™ CC A-66 Coin Changer Section 8 8 CLEANING This section explains how to clean the Optipay™ CC A-66 Coin Changer . Only wipe the Coin V alidator from time to time with a damp cloth (use luke warm water containing a mild dish cleaning liquid): 1. Remove the V ending Machine’ s main AC p[...]

  • Page 30

    590033 5 © 2005 JCM-A m erican Corpor a tion 8-2 Section 8 Optipay™ CC THIS PAGE INTENTIONALLY LEFT B L ANK[...]

  • Page 31

    590033 5 © 2005 JCM-A m erican Corpor a tion 9-1 Optipay ™ CC A-66 Coin Changer Section 9 9 TRANSPORT This chapter explains how to transport the Opti- pay™ CC A -66 Coin Changer . Empty the tube casset te before transporting th e device so that loose coins do not fall out. Pull the V ending Machine's main AC power plug before remo ving th[...]

  • Page 32

    590033 5 © 2005 JCM-A m erican Corpor a tion 9-2 Section 9 Optipay™ CC THIS PAGE INTENTIONALLY LEFT B L ANK[...]

  • Page 33

    590033 5 © 2005 JCM-A m erican Corpor a tion 10-1 Optipay ™ CC A-66 Coin Changer Section 10 10 TECHNICAL DA T A A-66 Sp ecifications Coin accept ance 20 coin types maxi mum 16 dif ferent coin channels (up to 3 tokens) Coin diameter: 0.59–1.23 in. (15– 33 mm) Coin thickness: 0.047–0.138 in. (1 .2–3.5 mm) Coin vending: 4 coin types from a [...]

  • Page 34

    590033 5 © 2005 JCM-A m erican Corpor a tion 10-2 Section 10 Optipay™ CC THIS PAGE INTENTIONALLY LEFT B L ANK[...]

  • Page 35

    590033 5 © 2005 JCM-A m erican Corpor a tion 11 - 1 Optipay ™ CC A-66 Coin Changer Section 1 1 1 1 CONFIGURA TION This section explains how to configure the Opti- pay™ CC A-66 Coin Changer for use. In order to test the A-66 Coin Changer , reac t quickly to new false coin occurrences, and make individual adjustments in the workshop or on site, [...]

  • Page 36

    590033 5 © 2005 JCM-American Corporation 11 - 2 Section 11 Optipay™ CC CONFIGURATION The W inEMP © software or PalmA66 © and PalmEMP © software is used to diagnose and con- figure JCM Coin V alidators as well as update the data block in the device memory (data block down- load). All three programs identify the connected Coin V alidator and th[...]

  • Page 37

    590033 5 © 2005 JCM-A m erican Corpor a tion 11 - 3 CONFIGURATION Optipay™ CC Section 11 • T ester G-19.0641 for th e checking the power supply (See Figure 1 1-1 ). Connecting a Palm Pilot ® Handheld PalmEMP © and PalmA66 © are JCM software solu- tions that can be installed on a Palm Pilot ® hand- held as addit ional appli cations. The Pal[...]

  • Page 38

    590033 5 © 2005 JCM-A m erican Corpor a tion 11 - 4 Section 11 Optipay™ CC THIS PAGE INTENTIONALLY LEFT B L ANK[...]

  • Page 39

    590033 5 © 2005 JCM-A m erican Corpor a tion 12-1 Optipay ™ CC A-66 Coin Changer Section 12 12 P ALM PILOT ® USAGE A66US Changer Program Usage This section describes the use of a Palm Pilot ® to configure the Optipay™ CC A-66 Coin Changer using PalmA66 © and/or PalmEMP © soft ware. Requirements • A Palm Pilot ® Handheld – All M100, 50[...]

  • Page 40

    590033 5 © 2005 JCM-American Corporation 12-2 Section 12 Optipay™ CC PALM PILOT® USAGE 4. Set functions listed in Figure 12-5 “a” through “ h”. a). Inventory check box functions are: • Blocked – Inventory keypad is disabled • Enabled by machine co ntrol – Inventory keypad can be enabled by the V ending Machine. This requires a s[...]

  • Page 41

    590033 5 © 2005 JCM-A m erican Corpor a tion 12-3 PALM PILOT® USAGE Optipay™ CC Section 12 c). Float-up function warning (See Figure 12- 8). 7. Setting Coin Changer “Security Stock” quantities. a). Configure the “Security Stock” for each tube by using the drop down menu’ s triangular “up” and “down”arrows to set the desired va[...]

  • Page 42

    590033 5 © 2005 JCM-American Corporation 12-4 Section 12 Optipay™ CC PALM PILOT® USAGE 12. The “ Other settings” configurations. a). Select the Other settings… mode on the menu screen and the following selections will appear: • Smallest c oin value: – Reference value for all coin values programmed. All coin values to be accepted must [...]

  • Page 43

    590033 5 © 2005 JCM-A m erican Corpor a tion 12-5 PALM PILOT® USAGE O ptipay™ CC S e cti o n 12 a). Select the Service tab on th e m ain men u screen (See Figure 12-14 a), and then b). Select Payout set on the menu that appears to view th e coin levels in each tube (See Figure 12-14 b). Click o n the related L ML MR R tube position tab to perfo[...]

  • Page 44

    590033 5 © 2005 JCM-A m erican Corpor a tion 12-6 PALM PILOT® USAGE Optipay™ CC Section 12 4. Currency conversion settings a). Select the Service tab on th e m ain men u screen (See Figure 12-18 a); then b). Select Convert currency (See Figure 12- 18 b) to view the screen. c). Set the required coin base and conversion rate values. In addition, [...]

  • Page 45

    590033 5 © 2005 JCM-A m erican Corpor a tion 13-1 Optipay ™ CC A-66 Coin Changer Section 13 13 INDEX A Acceptance b a nd token validation pr ogrammi ng … 4-2 width of … 4-2 Acceptance speed advantag es … 1-2 Adjustable functions changing of … 4-1 AN/AB messages … A-2 Audible signals sounding of … 7-1 Automatic return to operation 30 [...]

  • Page 46

    590033 5 © 2005 JCM-American Corporation 13-2 Section 13 Optipay™ CC INDEX F False coin introductions new & fast re actions to … 1-2 Fault diagnosis quick LED indic ating for … 3-2 Fault LED illumination conditions Green, Yellow, Red … A-1 Fault List screen display error coun ter, error code and sen sor failure totals of … 12-6 Fault[...]

  • Page 47

    590033 5 © 2005 JCM-A m erican Corpor a tion 13-3 INDEX Optipay™ CC Section 13 software applic ation description of … 1-2 PalmE66 JCM/Palm s oftware type uses for … 1-1 software applic ation description of … 1-2 PalmFlash a Palm Pilot h andheld applica t ion … 1-3 Payout module location & usa ge … 3-4 Payout Unit location & use[...]

  • Page 48

    590033 5 © 2005 JCM-American Corporation 13-4 Section 13 Optipay™ CC INDEX Tester G-19.0654 uses in Works hop … 11-1 Testing and/or configuring in Workshop … 11-1 On-Site … 11-1 Testing requirements conditions for … 11-1 Tokens configuring of … 4-2 Tools configuration … 1-3 JCM configurations of … 5-1 service availablity of … 11-[...]

  • Page 49

    590033 5 © 2005 JCM-A m erican Corpor a tion A-1 Optipay ™ CC A-66 Coin Changer Appendix A A TROUBLE SHOOTING If a Coin Changer fault o ccurs, the pilot lights at the top of the Coin V alidator will indicate the fault’ s location. The following JCM diagnostic service tools are available to detail diagno se the fault’ s cause (see the "D[...]

  • Page 50

    590033 5 © 2005 JCM-American Corporation A-2 Appendix A Optipay™ CC TROUBLE SHOOTING Diagnosis Using a Palm Pilot ® Set- ting Module If a Coin Changer fault occurs, the Palm Pilot ® Set- ting Module displays the appropriate status or error message as soon as you connect it to the RJ-45 interface jack on the Coin Changer ’ s front p anel (see[...]

  • Page 51

    590033 5 © 2005 JCM-American Corporation A-3 Appendix A Optipay™ CC TROUBLE SHOOTING Ab-06 Sensor behind the accepta n ce gate has not recognized th e inserted coin Check accept ance gate with WinEMP ® or PalmE MP ® and if necessary , exchange it (Service case) or check the CP3 sensor (Service case) Ab-07 Sensor behind the accepta n ce gate ha[...]

  • Page 52

    590033 5 © 2005 JCM-A m erican Corpor a tion A-4 Optipay™ CC TROUBLE SHOOTING THIS PAGE INTENTIONALLY LEFT B L ANK[...]

  • Page 53

    590033 5 © 2005, J C M American, Corporation B-1 Optipay ™ CC A-66 Coin Changer Appendix B N o . T erm BG L O S S A R Y A 1 A-66 – The Coin Changer Seri es product code number. C 2 Optipay™ CC – The A-66 Bill Validator Series product name. 3 Coin Validator – An integral part of the A-66 Centaur product D 4 Data Block – a specific data [...]

  • Page 54

    Glossary of T erms Continued 590033 5 © 2005, J C M American, Corporation B-2 P Appendix B Optipay™ CC Glossary N o . T erm P 14 Palm Pilot – A portable handheld progr ammable electronic device that functio ns as a personal organizer , but can also contain other applicati ons that allow music playback, photographic di splay , view and edit doc[...]

  • Page 55

    Optipay™ CC Glossary 590033 5 © 2005, J C M American, Corporation B-3[...]

  • Page 56

    R R May 05 5900335 5900335 Operation and Maintenance Manual (Revision 1) A-66 Coin Changer Optip ay CC TM Includes configuration setup using a Palm Pilot Setting Module R R[...]