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Cal Flame G4 manual

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Table of contents for the manual

  • Page 1

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  • Page 2

    Copyright 2008-2009 LMS, Inc. All rights reserved. Duplication without written consent is strictly prohibited. Cal Flame ® is a registered trademark. Due to continuous improvement programs, all models, operation, and/or specications are subject to change without prior notice. L TR20091050, Rev . A 12/11/08 CONTACT INFORMATION For customer servi[...]

  • Page 3

    Safety Instructions 1 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m Placement and Location Cal Flame grills are designed for outdoor use only. Never locate this appliance in an enclosed room, under a sealed • overhead structur e, or in an y type of enclosed area such as a garage, shed, or breez eway . K eep clear of t[...]

  • Page 4

    2 Safety Instructions 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m Before you start cooking, clean the entire grill thoroughly with hot, • soapy water . This is necessary to remov e residual solv ents, oil and grease used in the manufacturing process. The grates should also be thoroughly cleaned in the same manner . [...]

  • Page 5

    Safety Instructions 3 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m garments while using your grill. Fabric may ignite and result in personal injury . When using the grill, do not touch the grill rack, burner grate, or • immediate surr oundings as these areas become extremely hot and can cause burns. Use handles or kn[...]

  • Page 6

    4 Installation / Assembl y 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m Most cities and counties requir e permits for exterior construction and electrical circuits. In addition, some communities ha ve codes requiring residential barriers such as fencing and/or self -closing gates on property to prev ent unsupervised ac[...]

  • Page 7

    Installation / Assembl y 5 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m Cabinet Cut-out Dimensions Y our Cal Flame grill is designed for easy installation into a non- combustible enclosure. The supporting deck or counter must be at and level. When determining the nal location of your grill, adequate cross ventila[...]

  • Page 8

    6 Installation / Assembl y 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m LP Gas Tank Requirements For plumbed-in LP instal lation, use a con vertible regulator and set it for LP gas. Maximum line pressur e for plumbed-in propane is 14” WC (3.5 kPa). Minimum line pressure for pr opane is 11” WC. The grill unit must b[...]

  • Page 9

    Installation / Assembl y 7 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m The maximum fuel capacity is 20 lbs. of propane, or 5 gal lons. Full cylinder weight should be approximately 38 lbs. (43.7 lbs. nominal water capacity . ) Never ll the cylinder beyond 80% full. Place the dust cap on the cylinder valv e outlet wh[...]

  • Page 10

    8 Installation / Assembl y 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m Natural Gas Requirements Always check the r ating plate to make sure the gas supply y ou are hooking up to is the gas type the grill is manuf actured for . IMPOR T ANT : Never connect the grill to an unregulated gas supply . The installation of thi[...]

  • Page 11

    Installation / Assembl y 9 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m Leak Testing Procedure Perf orm a leak test at least once a year whether the gas supply cylinder has been disconnected or not. In addition, whenever the gas cylinder is connected to the regulator or whenever any part of the gas system is disconnect[...]

  • Page 12

    10 Installation / Assembl y 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m Installing the Grill in a Barbecue Island You will need a second person to help you to avoid damaging the grill or your barbecue island. Before installing a gril l in any island or cut out, make sure that the opening is not bigger than the outside[...]

  • Page 13

    Using Y our Grill 11 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m Read all instructions before you operate your grill. W e recommend y ou wash y our entire grill with soap and water prior to lighting it for the rst time. Oils are used during the manufacturing process and some residual oil may still be on the stainle[...]

  • Page 14

    12 Using Y our Grill 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m Basic Grill Operation Before lighting, make sure al l burner controls are off . Do not attempt to light the burners if the smell of gas is present. Check the connection with a soap and water solution after attaching the hose. For LP units, make sure ther[...]

  • Page 15

    Using Y our Grill 13 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m Electronically Lighting the Grill Open the hood. 1. K eep your face as f ar away fr om the burners as possible. 2. Rapidly rotate the burner knob counter clockwise past the light 3. position to HIGH. Y ou will hear a loud click as the electronic lighter [...]

  • Page 16

    14 Using Y our Grill 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m Manually Lighting the Grill WARNING: Do not use standard matches or cigarette lighters to perform match lighting pr ocedures. Serious burns can occur and lighters can explode. Open the hood. 1. If you have just attempted to light the burner , allow ve[...]

  • Page 17

    Cleaning and Maintenance 15 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m Clean internal parts of the grill regularly as determined by the amount of use and foods cook ed. The entire grill should be cleaned at least once a year . In addition, k eep the area ar ound your grill clear and free from combustible materials, g[...]

  • Page 18

    16 Cleaning and Maintenance 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m Stainless Steel Do NOT use wire wool pads, scrappers, harsh abrasive, scoring materials, bleaches, or harsh cleaners on your grill, or allow salt and vinegar mixtur es to remain in contact for a long period of time. This will cause scratching, sco[...]

  • Page 19

    Appendix 17 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m Troubleshooting Problem: Smell of gas is present Solution: Check for loose connections in the gas line. Perform a leak test following the procedure described in this manual. Problem: Burner does not ignite Solution: Use the following procedure with the gure be[...]

  • Page 20

    18 Appendix 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m Problem: Plugged orice Solution: Unplug the orice as follows: Remov e cooking grills, ame tamer and grease • tray . Remov e burners from the bot tom of the rebo x by • pul ling the cotter pin from beneath the burner peg using a standard screwdrive[...]

  • Page 21

    Appendix 19 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m Problem: Yellow Flame Solution: Once the entire burner is operating, check the ame color to be sure that it is mostly blue. Some yellow at the tips may be present due to impurities in the fuel. If the ame is golden or yellow in color , the r eason could be [...]

  • Page 22

    20 Appendix 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m Replacement Covers CVRBL T001 COVER, GRILL, MEDIUM, 3 BURNER CVRBL T003 COVER, GRILL, MEDIUM, 4 BURNER CVRBL T007 COVER, GRILL, MEDIUM, 3 BURNER Removing and Replacing Burners Disconnect or shut off the gas line connect to the grill. W ait until 1. the burners co[...]

  • Page 23

    Appendix 21 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m 2009 Warranty LMS warrants the G3, G4, and G5 grill and associated hardwar e from defects in material and workmanship for a period of one year from the original date of purchase. One Year Equipment and Component Warranty LMS warr ants against deterioration and co[...]

  • Page 24

    22 Appendix 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m to the original purchase price. W arrant y repair and / or replacement is the sole discretion of LMS and this warr anty does not cover costs therein, including but not limited to: freight, removal, re-installation, etc. This warrant is non-transferable and may no[...]

  • Page 25

    Appendix 23 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m Disclaimers LMS shall not be liable for loss of use of the barbecue grills or related hardware or other incidental or consequential costs, expense or damages, which may include, but are not limited to, removal of permanent deck or other custom xtures or the ne[...]

  • Page 26

    24 Appendix 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m[...]

  • Page 27

    Appendix 25 2009 G3, G4, G5 Grills L TR20091050, Rev . A w w w . c a l s p a s . c o m[...]

  • Page 28

    L TR20091050, Rev . A 12/11/08 LMS Customer Service Department 1462 East Ninth Street Pomona, CA 91766 T oll Free: 1-800-CAL -SPAS F ax: 1-909-629-3890 www.calspas.com[...]