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Campbell Hausfeld AL2710 manual

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Table of contents for the manual

  • Page 1

    Airless Paint Systems Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future r[...]

  • Page 2

    2 Operating Instructions and Parts Manual Airless Paint Systems Description Airless paint sprayers are capable of spraying a wide variety of latex, oil- based, and alkyd paints, as well as stains, preservatives and other non- abrasive finishes. These sprayers are also powerful and versatile enough to be used with a variety of options (roller attach[...]

  • Page 3

    Airless Paint Systems 3 Operating Instructions and Parts Manual General Safety Information (Cont.) 4. Do not smoke or eat when spraying paint, insecticides, or other flammable substances. 5. Always work in a clean environment. To avoid injury and damage to the workpiece, do not aim the spray gun at any dust or debris. 6. When spraying and cleaning,[...]

  • Page 4

    4 Operating Instructions and Parts Manual Airless Paint Systems General Safety Information (Cont.) ● Do not use pliers to tighten or loosen high pressure connections. ● Motor is equipped with an automatic thermal overload. Motor will restart without warning, after cooling. Never aim or spray at yourself or anyone else or serious injury could oc[...]

  • Page 5

    Airless Paint Systems 5 Operating Instructions and Parts Manual Pr e-Operation (Cont.) is no pressure in the unit, and close the prime/pressure relief valve for storage. Never leave pump unattended while it is under pressure! 6. START UP AFTER STORAGE: Before using water-base paint, flush with soapy water and then a clean water flush. Before using [...]

  • Page 6

    6 Operating Instructions and Parts Manual Airless Paint Systems www.chpower.com Pr e-Operation (Cont.) NOTE: Do not use thread sealer on swivel unions as they are made to self- seal. Use thread seal on tapered male threads only. 2. Fill the Packing Nut/Wet Cup 1/3 full with Throat Seal Oil (TSO) supplied (see Figure 7). 3. Check the electrical serv[...]

  • Page 7

    7 Airless Paint Systems Operating Instructions and Parts Manual www.chpower.com Quadraflow TM Tip for painting (12" from surface) Fan Width (in.) (mm) .009 .011 .013 .015 .017 .019 .021 .023 .025 .027 .035 4-6 102-152 6-8 152-203 AL3116 AL3117 AL3119 AL3122 AL3125 8-10 203-254 AL2211 AL2213 AL3126 AL3131 10-12 254-305 AL3118 AL3120 AL2215 AL22[...]

  • Page 8

    8 Operating Instructions and Parts Manual Airless Paint Systems www.chpower.com Operation (Cont.) SPRAY TECHNIQUE Good Spray Gun Technique is at the core of any spray paint operation. Operator skill and efficiency is as important as good equipment and good paint. Good spray technique is a skill that can be developed by following these simple instru[...]

  • Page 9

    9 Airless Paint Systems Operating Instructions and Parts Manual www.chpower.com Electrical System (Cont.) assembly (board) and is installed on the "P-ZR" terminals. If you are "Zero Calibrating" a pressure control assembly presently in the unit, remove jumper from single terminal P-ZR and place on both terminals P-ZR. When Zero [...]

  • Page 10

    10 Operating Instructions and Parts Manual Airless Paint Systems www.chpower.com Electrical System (Cont.) REPLACEMENT OF ELECTRICAL COMPONENTS NOTE: Refer to Electrical System Diagram (page 20) and LCD Diagram (page 22). PRESSURE CONTROL ASSEMBLY (ELECTRICAL CONTROL BOARD) 1. Unplug machine's power cord. 2. Remove four screws from pressure co[...]

  • Page 11

    11 Airless Paint Systems Operating Instructions and Parts Manual www.chpower.com Service (Cont.) with a wrench since this could result in breaking the shaft. NOTE: It is recommended that you change the valve seat and valve ball at the same time. REPLACING VALVE SPRING UNIT Kit #3-007 Parts Needed: 3 Tip Washers, 1 Valve Seat, 1 Valve Ball Holder, 1[...]

  • Page 12

    12 Operating Instructions and Parts Manual Airless Paint Systems www.chpower.com Service (Cont.) Replace worn or damaged parts. 6. If gear grease needs replacing, replace with gear grease (Part No. 331-132) 7. Clean mating surfaces of cover and box thoroughly.stick Seal the mating surfaces with gasket sealer. 8. Reassemble in reverse order. PISTON [...]

  • Page 13

    13 Airless Paint Systems Operating Instructions and Parts Manual www.chpower.com Maintenance (Cont.) 5. Place a 1/4” allen wrench into insert and unscrew insert from piston. Clean piston and seat, and then inspect them carefully for wear and damage. Replace these parts if needed. REASSEMBLY 1. To reassemble the piston assembly, place in block usi[...]

  • Page 14

    Operating Instructions and Parts Manual Airless Paint Systems 14 www.chpower.com Unit does not prime Unit primes, but has no pressure or poor pressure Unit does not maintain good spraying pressure Unit does not run 1. Air leak due to: a. Loose suction nut. b. Worn O-rings. c. Hole in suction hose. 2. Stuck or faulty balls. 1. Pressure set too low. [...]

  • Page 15

    15 Airless Paint Systems Operating Instructions and Parts Manual www.chpower.com Control Settings Fuse Power Source Thermal Overload Pressure Control Assembly (Board) Motor Sensor Pressure Control Knob (Potentiometer) Pressure Control Assembly (Board) STEP 1: Ensure that the on-off toggle switch is in the “ON” position and that the Pressure Con[...]

  • Page 16

    Operating Instructions and Parts Manual 16 www.chpower.com AL2710 Spray Gun 2 1 3 4 5 6 7 9 9a 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 AL2710 For Replacement Parts, Call 1-800-626-4401 Please provide following information: -Model number -Serial number (if any) -Part descriptions and number as shown in parts list Address parts corresponde[...]

  • Page 17

    Operating Instructions and Parts Manual 17 www.chpower.com AL2710 AL2710 Spray Gun Ref. No. Description Part Number Qty. 1 Rev-guard AL2245 1 2* Rev-tip AL22xx 1 3 Rev-tip seal-metal 561-025 1 4 Rev-tip seal-o-ring 561-026 1 5 Screw 120-023 3 6 Guard 120-005 1 7 Valve seat complete 120-035 1 8 Valve ball with holder 120-037 1 9 Valve spring unit 12[...]

  • Page 18

    Operating Instructions and Parts Manual 18 www.chpower.com AL2710 4 5 6, 7, 8, & 9 21 23 22 18 20 24 25 19 17 16 15 14 12 10 13 1 2 11 3 Airless Paint Sprayer Model AL2710 33 27 28 29 30 31 32[...]

  • Page 19

    Operating Instructions and Parts Manual 19 www.chpower.com AL2710 AL2710 Airless Paint Sprayer Ref. No. Description Part Number Qty. 1 Pail hook 331-336 1 2 Screw 100-390 2 3 Cover 331-234 1 4 Frame 331-273 1 5 Motor cover 331-199 1 6 0.8 HPDC Motor 331-068 1 7 Motor fan 331-212 1 8 Fan cover 331-213 1 9 Fan cover screws 117-090 1 10 Tire 113-017 2[...]

  • Page 20

    Operating Instructions and Parts Manual 20 www.chpower.com AL2710 Electrical System[...]

  • Page 21

    Operating Instructions and Parts Manual 21 www.chpower.com AL2710 Ref. No. Description Part Number Qty. 1 Electrical power cord 331-168 1 2 Strain relief 331-185 1 3 Screw 331-138 1 4 Toggle switch 331-311 1 5 Fuse 20A Slow Blow 331-328 1 6 Fuse holder 331-312 1 7 0.8 HP DC motor 331-068 1 8 Pressure control assembly 331-315-99 1 9 Jumper 117-207 1[...]

  • Page 22

    Operating Instructions and Parts Manual 22 www.chpower.com AL2710 LCD Display 1 2 3 4 5 6 7 Ref. No. Description Part Number Qty. 1 Screw 100-362 4 2 Mylar Label-Clear 101-270 1 3 Window 331-360 1 4 Spacer 117-281 4 5 Nut 117-126 4 6 Display Assembly 331-377 1 7 Washer 120-046 4 Parts List for Liquid Crystal Display (LCD)-Optional[...]

  • Page 23

    Operating Instructions and Parts Manual 23 www.chpower.com AL2710 Manifold Filter Part No. 111-200-99 1 2 3 4 5 6 7 8 9 10 8 111-200-99 Ref. No. Description Part Number Qty. - Filter assembly 111-200-99 1 1 Base 111-202 1 2 Spring 301-356 1 3 O-ring 106-007 1 4 Filter-60 Mesh 111-204 1 5 Support 111-203 1 6 Base 111-201 1 7 Swivel 100-101 1 8 Plug [...]

  • Page 24

    Operating Instructions and Parts Manual 24 www.chpower.com AL2710 Gearbox Sleeve Bearing Replacement 1 2 3 Ref. No. Description Part Number Qty. 1 Sleeve bearing 331-061 1 2 Washers 331-103 2 3 Screws 331-197 2 NOTE: When replacing item 1, cover the outside of the sleeve with clear silicone prior to inserting into cover assembly. Parts List for Gea[...]

  • Page 25

    Operating Instructions and Parts Manual 25 www.chpower.com AL2710 Ref. No. Description Part Number Qty. 1 Pump body 331-011 1 2 Retainer 331-029 1 3 Ball 1/2” Diameter 331-030 1 4 O-ring Teflon 106-011 1 5 Suction seat assembly 331-292 1 Parts List for Lower Suction V alve Lower Suction V alve 1 2 3 4 5[...]

  • Page 26

    Operating Instructions and Parts Manual 26 www.chpower.com Ref. No. Description Part Number Qty. 1 Cover 331-234 1 2 Bearing 331-046 1 3 Crosshead assembly 331-038 1 4 Gear crank 331-407 1 5 Bearing 331-047 1 6 Gearbox casing* 331-040 1 7 Bolt Soc Hd 100-381 2 8 Shoulter bolt 100-380 2 9 Retaining ring 331-088 1 10 Pin 331-065 1 11 Sleeve 331-117 1[...]

  • Page 27

    Operating Instructions and Parts Manual 27 www.chpower.com 331-236 Ref. No. Description Part Number Qty. - Packing kit 331-210 1 1 Packing nut 331-037 1 2 Seal holder 331-019 1 3* O-ring Viton-Black 106-010 1 4* O-ring Teflon-White 106-009 1 5* Adapter female 331-021 1 6* V-Packing-Plastic 331-023 3 7* V-Packing-Leather 331-307 2 8* Adapter male 33[...]

  • Page 28

    28 Operating Instructions and Parts Manual www.chpower.com Limited Warranty 1. DURATION: From the date of purchase by the original purchaser as follows: Standard Duty Paint Application Systems and all Paint Application Accessories - 1 year, Serious Duty Paint Application Systems - 3 years, Extreme Duty Paint Application Systems - 5 years. 2. WHO GI[...]