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Campbell Hausfeld AL2810 manual

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Table of contents for the manual

  • Page 1

    Airless Paint Systems Please read and save these instructions. Read car efully before attempting to assemble, install, operate or maintain the pr oduct described. Protect yourself and others by observing all safety information. Failur e to comply with instructions could result in personal injury and/or property damage! Retain instructions for futur[...]

  • Page 2

    2 Operating Instructions and Parts Manual Airless Paint Systems Description Airless paint sprayers are capable of spraying a wide variety of latex, oil- based, and alkyd paints, as well as stains, preservatives and other non- abrasive finishes. These sprayers are also powerful and versatile enough to be used with a variety of options (roller attach[...]

  • Page 3

    Airless Paint Systems 3 Operating Instructions and Parts Manual General Safety Information (Cont.) 4. Do not smoke or eat when spraying paint, insecticides, or other flammable substances. 5. Always work in a clean environment. T o avoid injury and damage to the workpiece, do not aim the spray gun at any dust or debris. 6. When spraying and cleaning[...]

  • Page 4

    4 Operating Instructions and Parts Manual Airless Paint Systems General Safety Information (Cont.) ● Paints and solvents containing HA LOG ENA TE D H Y DR OC AR BON S c an react explosively with aluminum. Do not use halogenated hydrocarbons with this equipment . Con sul t th e pa int or s ol ven t p ro du ct lab el o r Material Safety Data She[...]

  • Page 5

    Airless Paint Systems 5 Operating Instructions and Parts Manual Pr e-Operation (Cont.) 5. Open the prime valve to the open - "Priming Position". This will allow for an easy start. Refer to Figure 1 on page 4. 6. T urn the engine ON/OFF switch to ON. 7. Move the choke toward the closed position as per Figure 3. 8. Move the throttle lever s[...]

  • Page 6

    6 Operating Instructions and Parts Manual Airless Paint Systems www .chpower .com Pr e-Operation (Cont.) flow rate or capacity the sprayer can accommodate. Pump flow rate is measured in gallons per minute (GPM). P A TTERN WIDTH Thickness of the paint coat is determined by spray tip “fan width,” rate of the spray gun movement, and distance to su[...]

  • Page 7

    7 Airless Paint Systems Operating Instructions and Parts Manual www .chpower .com Operation ST ARTING UP 1. Learn the functions of the controls (see “How to Spray / Important Components” for more information). 2. Prepare the Material a. Prepare the material according to material manufacturer's recommendations. b. Place the pump or suction [...]

  • Page 8

    8 Operating Instructions and Parts Manual Airless Paint Systems www .chpower .com Operation (Cont.) d. For long term shutdown or storage, refer to page 4. Be sure to r elieve pressure in the pump after filling with mineral spirits. SPRA Y TECHNIQUE Good Spray Gun T echnique is at the core of any spray paint operation. Operator skill and efficiency [...]

  • Page 9

    9 Airless Paint Systems Operating Instructions and Parts Manual www .chpower .com Electrical System (Cont.) and remove knob. 5. Using a 1/2” nut driver or 1/2” deep socket, remove nut from pressure control shaft. This will allow removal of electrical control board from frame. 6. Replace electrical board assembly in reverse order . Adjust pressu[...]

  • Page 10

    10 Operating Instructions and Parts Manual Airless Paint Systems www .chpower .com Service FLUID PUMP FLUID PUMP DISCONNECT 1. Flush out the material you are spraying, if possible. 2. Follow the Pressure Relief Procedure on page 3. Stop the pump in the middle of down stroke. 3. Remove the suction tube and fluid hose (if so equipped) from the fluid [...]

  • Page 11

    11 Airless Paint Systems Operating Instructions and Parts Manual www .chpower .com halves. This will disconnect piston rod from connecting rod and gearbox assembly . 3. Screw the suction nut off the pump and remove inlet valve assembly . 4. Using the rod collar tool, loosen the packing nut (CCW) and push the piston down and out of the fluid body . [...]

  • Page 12

    12 Operating Instructions and Parts Manual Airless Paint Systems www .chpower .com Service (Cont.) Disconnect hose from fluid section. 5. Disconnect and remove fluid section from gearbox, including Connecting Rod Assy . (See"Fluid Pump Disconnect, page 10) 6. Remove four nuts (page 20, Item 23) on the engine side of (Item 18) from screws (Item[...]

  • Page 13

    13 Airless Paint Systems Operating Instructions and Parts Manual www .chpower .com Maintenance (Cont.) Inspect the packing nut daily . If seepage of paint into the packing nut and/or movement of the piston upward is found (while not spraying), the packing nut should be tightened enough to stop leakage only , but not any tighter . Overtightening wil[...]

  • Page 14

    Operating Instructions and Parts Manual Airless Paint Systems 14 www .chpower .com Coarse spray Excess ive fo gging (overspray) Pattern too wide Pattern too narrow T oo much material T oo little material Thin d istrub tion in cen ter of pattern “horns” Thick skin on work Coatin g fail s to close and smooth over Spray patter n irr egular , defle[...]

  • Page 15

    15 Airless Paint Systems Operating Instructions and Parts Manual www .chpower .com AL2810 There is spl ittin g from the gun. Paint leaks into the we t cup. Engine opera tes, but paint pump does not cycle Engine and displacement pump operate, but paint pressu re is too l ow or none Displa cement pump operates, but output is too lo w on d ownst roke [...]

  • Page 16

    Operating Instructions and Parts Manual 16 www .chpower .com AL2810 STEP 1: Ensure that the pressure control knob is in the maximum (fully clockwise) position. STEP 2: Remove the upper and lower clutch and electrical covers. STEP 3: Check all electrical connections between the engine magneto, sensor , control board and clutch for loose connections [...]

  • Page 17

    Operating Instructions and Parts Manual 17 www .chpower .com AL2810 Notes[...]

  • Page 18

    18 For Replacement Parts, Call 1-800-626-4401 See Figur es 10 & 11 on pages 10 & 11 for mor e Part Numbers in Diagrams Please provide following information: -Model number -Serial number (if any) -Part descriptions and number as shown in parts list Address parts correspondence to: Campbell Hausfeld 100 Production Drive Harrison, OH 45030 U.S[...]

  • Page 19

    19 Operating Instructions and Parts Manual www .chpower .com AL2810 Ref. No. Description Part Number Qty . 1 007 Gun with swivel (Optional) 120-201XL 1 2 50’ x 1/4” Hose (Optional) 100-011 1 3 50’ x 3/8” Hose (Optional) 100-023 1 4 3/8” M x 3/8” M Nipple 169-010 1 5 Manifold filter assembly 111-200-99 1 6 3/8” plug 100-129 1 7 3/8” [...]

  • Page 20

    20 Operating Instructions and Parts Manual www .chpower .com AL2810 Power Unit Assembly Part No. 301-530[...]

  • Page 21

    21 Operating Instructions and Parts Manual www .chpower .com AL2810 301-530 Ref. No. Description Part Number Qty . 1 Sleeve bearing 301-047 1 2 Shield front 301-189 1 3 Coupling set assembly 189-046A 1 4 Shield-rear 301-092 1 5 Spacer-tube 301-048 2 6 Washer , lock 140-035 2 7 Nut 140-051 2 8 Stud 100-328 1 9 Holder 305-013 1 10 Cog Belt 301-231 1 [...]

  • Page 22

    22 Operating Instructions and Parts Manual www .chpower .com AL2810 Frame Assembly Part No. 301-515 13 11 1 12 2 3 4 10 9 8 7 6 5[...]

  • Page 23

    23 Operating Instructions and Parts Manual www .chpower .com AL2810 301-515 Ref. No. Description Part Number Qty . 1 Frame weldment 301-510 1 2 Axle 5/8 x 21.81 188-367 1 3 Spacer 5/8 ID 113-031 2 4 Wheel 13 x 500-6T 301-165 2 5 Set collar 5/8 ID 143-029 2 6 Centerlock nut 5/16-18 100-317 2 7 Rubber foot 163-008A 2 8 Spacer .25 x .08 188-185 2 9 Wa[...]

  • Page 24

    24 Operating Instructions and Parts Manual www .chpower .com AL2810 7 8 9 Engine Assembly Part No. 301-524 2 3 4 5 6 1 301-524 Ref. No. Description Part Number Qty . 1 Honda 5.5 HP Engine 301-160 1 2 Adapter 305-012 1 3 Screw 136-091 4 4 Key 112-029 1 5 Screw 100-357 1 6 Screw 100-383 4 7 Sheave 301-222A 1 8 Thrust Plate 301-229 1 9 Screw 301-230 1[...]

  • Page 25

    25 Operating Instructions and Parts Manual www .chpower .com AL2810 Clutch Replacement Parts Ref. No. Description Part Number Qty . 1 Cog belt 301-231 1 2 Clutch 301-264 1 3 Screw 305-088 1 4 Shoulder screw 100-175 1 5 Screw flanged 100-173 4 6 Set screw 100-174 2 7 Block tensioner 301-534 1 8 New gearbox 301-208 1 9 Plate 305-045 1 10 Spacer tube [...]

  • Page 26

    26 Operating Instructions and Parts Manual www .chpower .com AL2810 Clutch Assembly Ref. No. Description Part Number Qty . 1 Screw-Differential 112-041 1 2 Coupling nut assembly 112-054 1 3 Spacer 301-412 1 4 Spacer-Removable 301-413 1 5 Clutch-Replacement 301-264 1 6 Bearing 301-037 2 7 Retaining ring 100-333 2 8 Spacer 301-274 2 9 Spring 136-068 [...]

  • Page 27

    27 Operating Instructions and Parts Manual www .chpower .com AL2810 Ball V alve Part No. 100-119 100-119 Ref. No. Description Part Number Qty . 1 Handle 100-162 1 2 Screw 100-163 1 3 Ball 100-164 1 * Repair Kit KIT -119 1 Parts List for Ball V alve 1 2 * 3 * * * *[...]

  • Page 28

    28 Operating Instructions and Parts Manual www .chpower .com AL2810 Manifold Filter Part No. 111-200-99 111-200-99 Ref. No. Description Part Number Qty . 1 Base* 111-202 1 2 Spring* 301-356 1 3 O-ring* 106-007 1 4 Filter 111-204 1 5 Support* 111-203 1 6 Base* 111-201 1 7 3/8” M x 3/8” M Elbow 169-013 1 8 3/8” NPT (M) x 3/8” NPS (M) Hose con[...]

  • Page 29

    29 Operating Instructions and Parts Manual www .chpower .com AL2810 Suction Assembly - 5 Gallon Part No. 301-090-99 Suction Assembly - 55 Gallon Part No. 301-543-99 Ref. No. Description Part Number Qty . - Suction Hose Assembly (Includes Items 1-5) for 5 Gallon 301-517 1 1 Inlet strainer 141-008 1 2 Suction tube for 5 Gallon 301-514 1 Suction tube [...]

  • Page 30

    30 Operating Instructions and Parts Manual www .chpower .com AL2810 Notes[...]

  • Page 31

    31 Operating Instructions and Parts Manual www .chpower .com AL2810 Notes[...]

  • Page 32

    32 Operating Instructions and Parts Manual www .chpower .com AL2810 Limited Warranty 1. DURA TION: From the date of purchase by the original purchaser as follows: Standard Duty Paint Application Systems and all Pa in t Ap pl ic at i on A cc es so ri e s - 1 ye ar , S e ri ou s Du ty P ai n t Ap pl ic at io n S ys te ms - 3 y e ar s, E xt re me Du t[...]