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Campbell Hausfeld WS1020 manual

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Table of contents for the manual

  • Page 1

    D E C R E A S E I N C R E A S E 1 2 3 4 5 6 1 2 4 5 6 3 1 Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property dama[...]

  • Page 2

    2 Shielded Metal Arc Welder Always keep a fire extinguisher accessible while performing arc welding operations. ● Before starting or servicing any electric arc welder, read and understand all instructions. Failure to follow safety precautions or instructions can cause equipment damage and or serious personal injury or death. ● All installation,[...]

  • Page 3

    Safe Practices For Occupational And Educational Eye And Face Protection ANSI Standard Z87.1, from American National Standards Institute, 1430 Broadway, New York, NY 10018 Refer to the Material Safety Data Sheets and the manufacturers instructions for metals, electrodes, coatings and cleaners. Location Selecting the proper location can significantly[...]

  • Page 4

    2. Insert filter lens. 3. Attach the stiffeners over the pins on the lens retainers (See Figure 5). 4. To attach the handle, place shield on a flat surface and press handle into place (See Figure 6). NOTE: If you have never welded before or have little experience, a full face helmet is recommended. Both hands are needed to stabilize and control the[...]

  • Page 5

    5 Models WS0900, WS0950, WS1000 and WS1020 DUTY CYCLE / THERMOSTATIC PROTECTION Welder duty cycle is the percentage of actual weld time that can occur in a ten minute interval. For example, at a 10% duty cycle, actual welding can occur for one minute, then the welder must cool for nine minutes. Internal components of this welder are protected from [...]

  • Page 6

    6 Shielded Metal Arc Welder 2. E-7014 FAST FILL • Smooth bead and fast deposition • Ideal for joints with poor fitup and general repair work NOTE: E-6011 and E-6018 are not recommended for use with these welders. Recommended electrode diameter is 1/16” or 5/64”. Call (800) 746-5641 for availability. Ar c W elding Basics Four basic technique[...]

  • Page 7

    7 Models WS0900, WS0950, WS1000 and WS1020 W elding Guidelines (Continued) area (See Figure 10). When the speed is too fast, the bead is narrow and bead ripples are pointed as shown. When the speed is to slow, the weld metal piles up and the bead is high and wide. To control travel speed, watch the width of the weld bead (not the arc) when welding.[...]

  • Page 8

    8 T r oubleshooting Char t - W elder Symptom Possible Cause(s) Corrective Action 1. No power at receptacle 2. Broken or damaged power cable 1. Inadequate current at electrode 2. Poor connections at welder 1. Accidental contact with work piece 2. Current leakage caused by moist clothing or work area 1. Use of extension cord 2. Electrode diameter too[...]

  • Page 9

    9 Supply Cable Replacement (Except WS0900) 1. Disconnect the black, white and green wires from the relative terminals (A) and (B). 2. Push the cable anchorage (C) on the side and pull the supply cable towards the outside. 3. Loosen the bushing screw (D) and pull cable through bushing. 4. Replace the cable, tighten the bushing screw (D) and reconnec[...]

  • Page 10

    10 8 9 12 10 10 7 13 11 1 2 3 4 5 6 1 Electrode holder assembly - Cord not included (Includes reference numbers 2-7) WC200000AV 1 2 Electrode holder handle (Cord not included) WC200001AV 1 3 Electrode holder body WC200002AV 1 4 Insulation cap WC200003AV 1 5 #10-24 x .5” Machine screw ❋ 1 6 #10-24 x 7/16” Square nut ❋ 1 7 Work clamp (Cord no[...]

  • Page 11

    11 1 Electrode holder assembly - Cord not included (Includes reference numbers 2-7) WC200000AV 1 2 Electrode holder handle (Cord not included) WC200001AV 1 3 Electrode holder body WC200002AV 1 4 Insulation cap WC200003AV 1 5 #10-24 x .5” Machine screw ❋ 1 6 #10-24 x 7/16” Square nut ❋ 1 7 Work clamp (Cord not included) WC100000AV 1 Model WS[...]

  • Page 12

    12 Shielded Metal Arc Welder Models WS0900, WS0950, WS1000 and WS1020 Glossary of W elding T erms AC or Alternating Current - electric current that reverses direction periodically. Sixty cycle current travels in both directions sixty times per second. Arc Length - the distance from the end of the electrode to the point where the arc makes contact w[...]