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Cannondale SCALPEL 100 manual

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Table of contents for the manual

  • Page 1

    READ THIS MANUAL CAREFULL Y! It contains important safety information. Keep it for future reference. Please note that the specications and inf ormation in this manual are subject to change for product improvemen t. For the la test product information, go to http://www .cannondale. com/tech/. sc alpel 100 O wner ’ s Manual Supplement 120871.PDF[...]

  • Page 2

    2 SAFETY INFORMA TION About This Supplement Cannondale Owner ’ s M anual Supplements provide important model specic safety , maintenance , and technical information. They are not replacements for your Cannondale Bicycle Owner ’ s Manual . This supplement may be one of several for your bike . Be sure to obtain and read all of them. If you nee[...]

  • Page 3

    120871.PDF 3 Intended U se Scalpel 100 is intended for Condition 3 (Cross-Country , Marathon) riding. C ondition 3 symbol shown in F igure 2. For riding on unimproved trails with small obstacles Figur e 2. Condition 3 riding includes Conditions 1 and 2, plus rough trails, small obstacles, and smooth technical areas , including areas where momentary[...]

  • Page 4

    4 Building Up A Fr ameset Before building up a frameset, consult with your Cannondale Dealer and the component manufacturers, and discuss your riding style, ability , weight, and inter est in and patience f or maintenance . Make sure the components chosen are compatible with your bike and int ended for your weight and riding style. Generally speaki[...]

  • Page 5

    120871.PDF 5 Inspec tion & Cr ash Damage of Carbon F r ames W ARN I NG AFTER A CRASH OR IMP A CT: Inspect frame carefully for damage (See P ART II, S ection D . Inspect F or Safety in your Cannondale Bicycle Owner ’ s Manual.) Do not ride your bike if you see any sign of damage, such as broken, splintered, or delaminated carbon ber . ANY O[...]

  • Page 6

    6 T ire Siz e W ARN I NG OBSERVE THE “MAXIMUM TIRE WID TH” FOR Y OUR BIKE FOUND IN THE SPECIFICA TIONS P AGE OF THIS MANU AL. Mounting the wrong size tires can result in the tires hitting the f ork or frame when riding. If this happens, you can lose control of your bike and you can be thrown o, a moving tire can be stopped because it touches[...]

  • Page 7

    120871.PDF 7 HEADTUBE HEADSET P ARTS or ADAPTERS AX L E MAXIMUM FORK LENGTH 500 mm Maximum F ork Length (500mm) Maximum Fork Length is an impor tant frame safety testing specication. Y ou must observe the measurement when installing headset par ts, headset adapters, installing and adjusting a fork , and selec ting replacement forks. In this manu[...]

  • Page 8

    8 FRAME INFORMA TION 1. 12. 15. 14. 13. 16. 17. 18. 20. 19. 6. 7. 8. 2. 9. 10. 11. 5. 4. 3. Identication 1. T op T ube 2. T op T ube Shock M ount 3. Head T ube 4. Integrated Bearing Cup 5. Downtube 6. Bottom Bracket Shell 7. Seat T ube 8. Rear Shock 9. Seat tube Shock Mount 10. Shock Link Assembly 11. Seat Stay Bridge 12. Left Seat Stay 13. Righ[...]

  • Page 9

    120871.PDF 9 HEADSHOK 1 ⅛ “ KP058/ HD169/ QSISEAL/ (adapters w/ headset) Integr ated H ead T ube In both alloy and carbon frame models, the SI bearing cups ar e interg rated within the head tube. I n alloy frames, the cups are machined in the head tube. In carbon models, cups are permanently bonded into the head tube. Cannondale Headshok System[...]

  • Page 10

    10 SI BB30 Crankset C ompa tability The BB shell is compatable with the BB30 Standard. See http://w ww .bb30standard.com/ F or information see SI Cranksets O wner’ s Manual Supplement . See http://ww w .cannondale.com/ tech/. Bearing Maintenance Shell bearings (KB6180/) are sealed cartridge type and do not require lubrication. Inspect bearing con[...]

  • Page 11

    120871.PDF 1 1 KB6180/ KT011/ KT010/ Lo c tite 609 (g r een) KF365/ groove DRIVE SIDE QC616/ KT013/ 8mm[...]

  • Page 12

    12 Rear Shock The Scalpel is a unique suspension design. The living hinge seat and chainstays work in conjunction with the rear shock and provide some of the spring rate . This integrated spring for ce results in riders requiring much less air pressure than normal. The ke y is to set sag @ 8-10mm. The eect of +/- 5 psi is much greater at these l[...]

  • Page 13

    120871.PDF 13 Shock Link Tigh tening T orques 5mm Allen 13 Nm, 115 In Lbs 4mm Allen 7 Nm, 62 In Lbs Loctite 242 (blue) 4mm Allen 7 Nm, 62 In Lbs Loctite 242 (blue) 5mm Allen 13 Nm, 115 In Lbs 4mm Allen 7 Nm, 62 In Lbs Loctite 242 (blue)[...]

  • Page 14

    14 Shock Link Parts 121559 121549 A E 117165 H 117165 H 135S I 121559 E 116963 L 121563 K 121559 E 121648 B 121648 B 121564 J 121562 D 121560 C 121648 B 117165 H 121647 G 121559 E 121561 F 121561 F 135S I 121648 B 121560 C 121562 D FRONT SHOCK MOUNTING HARDW ARE ORDER KIT ITEM (Q T Y ) KP050/ SHOCK MOUNTING HARDW ARE G (1), L (1), I (2), H (3) KP05[...]

  • Page 15

    120871.PDF 15 KP057/ Cable Routing Route rear brake line and rear derailluer cable above the r ear shock between the top tube mount as shown. Locate guides KP057/ in the postions indicated as rear brake line and rear derailluer cable pass through the through the shock mount.[...]

  • Page 16

    16 Fr ame Guards Normal line and cable movement against the frame can wear a way painted nishes and decals. Overtime, cable rubbing can wear into the frame itself causing ver y serious frame damage. KF103/ (8 pcs) T o apply the guard material : 1. Clean the frame with a mild detergent and wipe dry with a clean t owel. Do not use solvents or hars[...]

  • Page 17

    120871.PDF 17 2. 1. 3. KP054/ KP053/ includes items 1. and 2. Right Chainstay P rotector The clear lm adhesive chainstay protector (1) protects the right chainstay from contact with the chain. T he protector is replaceable. Check the condition of the chainstay protector before each ride. Replace it if it is missing or damaged. Y ou can order Can[...]

  • Page 18

    18 Fr ont Der ailleur Cable Guide This snap in front derailleur cable guide is mounted under the bottom bracket shell . KF085/ Guides And Cable S tops Lines and cables on your bike are routed through frame guides using cable stops (1) and /or cable thru guides (2). Periodically , you should check to make sure the st ops and guides are in good condi[...]

  • Page 19

    120871.PDF 19 1.1 N•m, 10 In•Lbs Loctite 242 (blue) KH048/ 2.5 mm Appy a lm of grease her e Rear Derailleur Hanger Before re - installing (same or new): Clean dropout and inspect carefully for any cracks or damage. Clean surfaces and apply a light lm of bike grease to the dropout to minimize any noise or “ creaking” tha t might result[...]

  • Page 20

    20 maintenance The follo wing table lists only supplemental main tenance items. Please consult your Cannondale Bicycle Owner ’ s M anual for more inf ormation on basic bike maintenance. C onsult with your Cannondale Dealer to create a complete maintenance program for your riding style, components, and conditions of use. F ollow the maint enance r[...]

  • Page 21

    120871.PDF 21 Cleaning USE ONL Y A MILD SOAP AND W A TER SOL UTION. Clean wa ter and a common dish washing liquid will work best. COVER SENSITIVE AREAS WITH A CLEAN PLASTIC BAG. Secured temporarily with a rubber band or masking tape, a bag can prevent wat er damage to various bike components (bearings, seals, fork / shock adjustment fea tures). SPR[...]

  • Page 22

    22 ge o metr y/specific a ti o n ST L E K H F I L B C J A G ST L E K H F I L B C J A G S TL E K H F I L B C A G J Geometry scalpel 100 scalpel 100 FÉminine (cm / in) SIZE SMALL MEDIUM LARGE X-LARGE PETITE SMALL MEDIUM SEA T TUBE LENGTH STL 40.5/15.9 43.0/16.9 48.0/18.9 50.0/19.7 40.5/15.9 40.5/15.9 41.5/16.3 TOP TUBE HORIZONT AL C 57.5/22.6 60.0/2[...]

  • Page 23

    120871.PDF 23 repla cement p ar t s ORDER FRAME KP048/ KIT ,DER.HANGER;SINGLE SIDED 3 KP051/ KIT ,LINK,HW ARE,SCALPEL 100 KP052/ KIT ,LINK ASSY ,SC ALPEL 100 KP053/ KIT ,CH.ST A Y PROTECT-SCALPEL 100 KP054/ KIT ,GU ARD ,SCUFFGU ARD,DOWNTUBE KF103/ KIT , GU ARD ,SCUFFGU ARD-8PK KF014/ KIT ,CABLE ST OP INSERTS-2 KF086/ KIT ,GUIDES,HY DR.BRAK .,10PCS [...]

  • Page 24

    24 owner n o tes Record maintenanc e histor y , service, or set up information . DA TE WORK PERFORMED[...]