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Carrier 336 manual

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Table of contents for the manual

  • Page 1

    Models 336, 338 & 339 Freezemaster 300 Series Opera ting Instr uctions 036029 - M 6/98[...]

  • Page 2

    Com plete this pa ge for quic k refe renc e when ser vice i s requi red: T aylor Dis tributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mati on found on the data la bel: Model Number: Seri al Number: Electric al Specs: V oltage Cycle Phase Maximum Fuse S ize: A Minimum Wi re Ampacit y: A E June, 1998 T aylor All right s res erv[...]

  • Page 3

    T able o f Co nten ts Mo del s 336, 338 & 339 T able of Contents ______________________________________________________________________________ Section 1 T o the Installer 1 ............................................ W ater Connecti ons (W ater Cooled Uni ts Only) 1 ............................ Air Cool ed Units 1 ............................[...]

  • Page 4

    Mo del s 336, 338 & 339 T able o f Co nten ts Sec tion 7 Impor tant: Operator C heckl ist 22 .............................. During Cl eaning and Saniti zing 22 ......................................... T roubleshooting Bacteri al Count 22 ........................................ Regular Maintenance Checks 22 ....................................[...]

  • Page 5

    1 Mo del s 336, 338 & 339 T o the I nst all er 031030 Section 1 T o th e Installer Thes e ma chine s ar e des igned for indoor use only . DO NOT ins tall the machines in an area where a water jet could be us ed. F ailure t o f ollow t his instr uct ion may res ult in s erious elect ric al shock. W ater Connections (W ater C ooled Units Only) An[...]

  • Page 6

    2 Mo del s 336, 338 & 339 T o th e Operator 061031 Sec tion 2 T o the Ope rator The f reezer you have purchas ed has been c arefully engineered and manuf act ured to giv e you dependable operat ion. T he T aylor soft -ser ve models cov ered in this manual consis t of the following: 336, 338 and 339. Thes e units, when properly oper ated and car[...]

  • Page 7

    3 Mo del s 336, 338 & 339 Safety 061031 Se cti on 3 Sa fety We at T aylor are c oncerned about the saf ety of t he operat or when he or she c omes in c ontact with t he fr eezer and its part s. T aylor has gone to extrem e effort s t o design and manuf act ure built- in safety feat ures t o prot ect bot h you and t he serv ice technician. As an[...]

  • Page 8

    4 Mo del s 336, 338 & 339 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication Model 336 Item Descript ion Par t No. 1 Cover A.- Hopper X37963 2 Pan-Dr ip 17-1/ 4” Long 027504 3 Panel- Upper Side Left 028740 4 Orif ice 022465-100 5 O-Ri ng 3/8 OD x .070 W 016137 6 Tube- Feed 5/32 Di a. Hol e 043461-2 7 O-Ri ng .563 OD[...]

  • Page 9

    5 Mo del s 336, 338 & 339 Op erato r Parts I den ti fi catio n Model 338 Item Descript ion Par t No. 1 Cover A.- Hopper- Standar d X38458 2 Gasket- Hopper Cover 20 Qt. 038474 3 Orific e 022465-100 4 O-Ri ng 3/8 OD x .070 W 016137 5 Tube A. -Feed SS 5/32 Hol e X29429-2 6 O-Ri ng .643 OD x .077 W 018572 7 Panel- Rear 051600 8 Louver- Side ( Left [...]

  • Page 10

    6 Mo del s 336, 338 & 339 Op erato r Parts I den ti fi catio n Model 339 Item Descript ion Par t No. 1 Cover A.- Hopper- Standar d X38458 2 Gasket- Hopper Cover 20 Qt. 038474 3 Orific e 022465-100 4 O-Ri ng 3/8 OD x .070 W 016137 5 Tube A. -Feed SS 5/32 Hol e X29429-2 6 O-Ri ng .643 OD x . 077 W 018572 7 Panel- Rear 017563 8 Louver- Side (Ri gh[...]

  • Page 11

    7 Mo del s 336, 338 & 339 Op erato r Parts I den ti fi catio n Three S pout Door Item Descript ion Par t No. 1 Seal- Dri ve Shaft 032560 2 Shaft -Beat er 033235 3 Beater A. -2. 8 Qt. Heli core X35466 4 Blade- Scraper -Pl asti c 035480 5 Beari ng-Fr ont 050216 6 Gasket- Door HT 4” Double 048926 7 O-Ri ng 3/8 OD x .070 W 016137 8 Plug- Pri me 0[...]

  • Page 12

    8 Mo del s 336, 338 & 339 Op erato r Parts I den ti fi catio n 071018 Accessor ies 048260 2 1 10 9 11 12 7 3 4 5 8 KA Y -5 Sanitizer/Cleaner ® CAUTION KEEP OUT OF REACH OF CHILDREN FOR INSTITUTIONAL USE ONLY 1 OZ (28.4 g) SS TERA HEEN SANITIZER & CLEANER (MILKSTONE REMOVER) GREEN LA BEL 6 ITE M DESCRIPTI ON P ART NO. 1 T O O L -O -R IN G R[...]

  • Page 13

    9 Mo del s 336, 338 & 339 Imp ort ant : T o the O p erator Section 5 Important: T o the Operator Item Descript ion 1 Power Swit ch 2 Mix Ref rigerat ion But ton 3 Standby B utt on 4 W a sh Bu tton 5 Auto B utto n 6 Indicat or Light “ MIX LO W ” 7 Re set B utto n Sym bol Defi nitions The f ollowing chart identif ies t he sym bol definit ions[...]

  • Page 14

    10 Mo del s 336, 338 & 339 Impor tant : T o the Opera tor Power Switch When plac ed in the “O N” posit ion, t he power s witc h allows SOF T ECH R cont rol panel operat ion. Indicator Light - “ Mix Low” Located on t he f ront of t he machine is a mix lev el indicating light . W hen the light is flashing, it indicat es that t he mix hopp[...]

  • Page 15

    11 Mo del s 336, 338 & 339 Imp ort ant : T o the O p erator Reset Button The r eset but ton is locat ed in t he service panel. The reset prot ect s the beater m otor f rom an overload condition. If an ov erload occur s, t he reset mec hanism will trip. T o proper ly reset the freez er , pres s the “AUTO” button to cance l the cycle. Place t[...]

  • Page 16

    12 Mo del s 336, 338 & 339 Op erati ng Pro ced ures Section 6 Operating Procedures Each unit st ores m ix in a hopper. T he mix t hen flows by gravi ty t hrough an air t ube down into t he fr eezing cylinder. They all have 2.8 quart ( 2.6 lit er) capac ity fr eezing cylinder s. A ll models hav e 20 quart (18. 9 liter) mix hoppers . Duplicate t [...]

  • Page 17

    13 Mo del s 336, 338 & 339 Op erati ng Proced u res Step 2 T ake one of t he sc raper blades and s lip it under the hook at t he fr ont of t he beat er . Wrap t he blade around the beat er f ollowing the helix and pushing t he blade down onto t he helix as you wrap. At the bac k end of the beater, slip the blade under t he hook. Repeat t hi s s[...]

  • Page 18

    14 Mo del s 336, 338 & 339 Op erati ng Pro ced ures Inser t t he prime plugs int o t he holes in the t op of the fr eezer door , and pus h down. Figur e 9 Step 4 Ins tall t he freez er door . I nsert the baffle rods t hrough the opening in t he beater s and seat the door f lush wit h the f reezing c ylinder . W ith t he door seat ed on the fr e[...]

  • Page 19

    15 Mo del s 336, 338 & 339 Op erati ng Proced u res Slide the f ork over t he bar in the s lot of the draw v alve. Secure wit h pivot pin. Note: T he Models 336, 338 and 339 have thr ee draw handles. S lide the f ork of the dr aw handle in the slot of the draw v alve, s tar ting f rom t he right . Slide t he pivot pin thr ough each draw handle [...]

  • Page 20

    16 Mo del s 336, 338 & 339 Op erati ng Pro ced ures Slide the s mall o-r ing into t he groove of t he air orifice. Do not lubr icate t he o-ring. Figur e 19 Note: M ake sur e the hole in t he air orif ice is c lean and is not clogged. I f t he hole in t he air orif ice should become c logged, use s oap and hot wat er to c lear the hole. Do not [...]

  • Page 21

    17 Mo del s 336, 338 & 339 Op erati ng Proced u res Figur e 23 Step 4 Place t he power swit ch in t he “O N” posit ion. Figur e 24 Step 5 Pres s the “ W ASH” but ton. T his will cause t he saniti zing solut ion in the f reezing c ylinder to agitat e. Allow it t o agitat e for five m inutes . Figur e 25 Step 6 Place an em pty pail beneat[...]

  • Page 22

    18 Mo del s 336, 338 & 339 Op erati ng Pro ced ures Step 9 Ass emble the hopper gasket around t he t op edge of the m ix hopper . St and t he air tube in the corner of the hopper . Figur e 28 Re pea t St eps 1 through 9 for the other s ide of t he fr eezer . Prim ing Step 1 Wit h a pail beneath t he door spout , lower the draw handle. Be s ure [...]

  • Page 23

    19 Mo del s 336, 338 & 339 Op erati ng Proced u res Step 5 Pres s the “ AUTO” but t on. T he “AUTO ” light will come on in dicatin g the main refrig eration system is operating. When t h e unit cycl es off , t he product will be at serving vi scosity . Figur e 32 Note: T he mix ref riger ation light will come on, indicating t he mix ref[...]

  • Page 24

    20 Mo del s 336, 338 & 339 Op erati ng Pro ced ures Cleaning Step 1 Prepar e two gallons ( 7.6 lit ers) of an approved c lean- ing solution ( example: Kay-5 R ). USE W ARM W A TER AND FOLLOW T HE MANUF ACTURER’ S SPECIFI - CA TIONS. Step 2 Push down t he prime plug. Pour the two gallons (7.6 liters ) of c leaning solut ion into t he mix hoppe[...]

  • Page 25

    21 Mo del s 336, 338 & 339 Op erati ng Proced u res Step 4 Remove t he o-rings fr om t he air tubes and air orific es. Step 5 Retur n to t he freez er wit h a sm all amount of cleaning soluti on. Br ush clean t he rear s hell bearings at t he back of t he fr eezing cy linders wit h the black bristle brush. Figur e 33 Step 6 Remove t he rear dr [...]

  • Page 26

    22 Mo del s 336, 338 & 339 Impor tant : Opera tor C hec klis t 051215 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizi ng Cleaning and sanitiz ing schedules are gover ned by your St ate or local regulatory agenc ies and mus t be followed acc ordingly . The f ollowing c heck point s should be st ressed dur ing the cleaning[...]

  • Page 27

    23 Mo del s 336, 338 & 339 Imp ort ant : Op erato r Checkl ist j 7. If your m achine is equipped with an auxiliary refrigerat ion syst em, check the auxiliary condenser for accum ulation of dirt and lint . Dirty condenser s will reduce t he ref rigerat ion capacit y of t he mix hopper . Condensers m ust be cleaned monthly with a sof t brus h. N[...]

  • Page 28

    24 Mo del s 336, 338 & 339 T r oubles hooting Guide Section 8 T roubleshooting G uide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No pr oduct is being dispensed wit h draw valv e open and the m achine in the “ AUTO” m ode. a. F reeze-up in m ix inlet hole. a. Call ser vice t echnician t o adjust t he mix hopper tem peratur e. -- -- -- b.[...]

  • Page 29

    25 Mo del s 336, 338 & 339 T r oubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 5. T he mix in t he mix hopper is too warm. a. T he temper atur e is out of adjustm ent. a. Call ser vice t echnician t o adjust t he mix hopper tem peratur e. -- -- -- b. Mis sing or def ect ive mix hopper gasket . b. Replace/ inst all the gask et a[...]

  • Page 30

    26 Mo del s 336, 338 & 339 T r oubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 10. No freez er operat ion aft er press ing the “A UTO” butt on. a. Unit is unplugged. a. Plug into wall r ecept acle. -- -- -- b. T he circuit breaker is off or t he fuse is blown. b. Turn the breaker on, or replace t he fus e. -- -- -- c. T he [...]

  • Page 31

    27 Mo del s 336, 338 & 339 Parts Rep lacemen t S ched ul e Section 9 Parts Replacement Schedule P ART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALL Y Drive S haft S eal X Scr aper Blade X Fr eezer Door Gas ket X Fr ont Bearing X Draw V alve O-Ring X Pivot Pin O- Ring X Prime P lug O- Ring X Air Tube O-Ring X Air Ori fic e O-Ri ng X Whit e B[...]

  • Page 32

    Section 10 Parts List + A vailabl e Separ ately 28 Parts L ist Mo del s 336, 338 & 339 DESCRI PT IO N P ART NUMBER 336 QTY . 338 QTY . 339 QTY . W ARR. CLASS REMARKS P ARTS UPDA T E ACCUMUL A T OR - - COPPER 2”DIA 10” 047062 1 103 ADAPTOR A.- - CASTER X18915 4 4 103 BEARING - - FRONT 050216 222 000 BEARING - - REAR SHELL *N ICK.PLA TE 03132[...]

  • Page 33

    29 + A vailabl e Separ ately Mo del s 336, 338 & 339 Par ts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 339 QTY . 338 QTY . 336 QTY . P ART NUMBER CABLE - - RIBBO N - - 14C- - 40”L- - D IP/DIL 042931 1 103 CABLE - - RIBBO N - - PWR/RELA Y- - 60 IN 032445 2 2 103 CAP - - DESIG N - - 1. 010”ID - - 6 P OIN T 014218 333 000 CASTER[...]

  • Page 34

    + A vailabl e Separ ately 30 Parts L ist Mo del s 336, 338 & 339 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 339 QTY . 338 QTY . 336 QTY . P ART NUMBER DECAL- - POWER SWI TCH 032484 111 000 DECAL- - TROUBLE SHOOTING 038374 111 000 DEFLECTOR- - BLOWER EXHAUST 048345 1 103 DEFLECTOR- - BLOWER EXHAUST 046586 1 103 DIAGRAM- - WIRING 038333[...]

  • Page 35

    31 + A vailabl e Separ ately Mo del s 336, 338 & 339 Par ts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 339 QTY . 338 QTY . 336 QTY . P ART NUMBER GASKET - - DO OR HT 4” - - DOUBLE 048926 2 000 O - - RI NG - - . 563 OD X .070W - - #013 043758 8 000 O - - RI NG - - 3/ 8 OD X .070W 016137 6 000 O - - RI NG - - 5/ 16 OD X .070W 016[...]

  • Page 36

    + A vailabl e Separ atel y 32 Parts L ist Mo del s 336, 338 & 339 071018 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 339 QTY . 338 QTY . 336 QTY . P ART NUMBER PA I L - - M I X 6 Q T . 023348 1 000 PA I L - - M I X 1 0 Q T . 013163 1 1 000 P AN A.- - DRIP - - 17- - 1/4” L ONG 027504 1 1 103 SIDE P ANEL MOUNT P AN A.- - DRIP - - 15- -[...]

  • Page 37

    33 + A vailabl e Separ atel y Mo del s 336, 338 & 339 Par ts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 339 QTY . 338 QTY . 336 QTY . P ART NUMBER SHELL A.- - INSULA TED X37091- - SP 1 512 +ST UD- - NOSE CONE 022822 4 103 SHELL A.- - INSULA TED X50770 1 1 512 +ST UD- - NOSE CONE 022822 4 4 103 SHIELD - - SPLASH 23 L 022766 111 10[...]

  • Page 38

    + A vailabl e Separ atel y 34 Parts L ist Mo del s 336, 338 & 339 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 339 QTY . 338 QTY . 336 QTY . P ART NUMBER SCREW - - 4- - 40 X1/2 ”T APTITE P AN HD 042604 4 4 000 SWITCH - - LEVER- - SPDT- - 1 1A- - 125- - 277V 039252 2 2 103 SWITCH - - PR ESSURE 440 PSI- - SOLDER 048230 112 103 SWI TCH- [...]

  • Page 39

    35 + A vailabl e Separ atel y Mo del s 336, 338 & 339 Par ts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 339 QTY . 338 QTY . 336 QTY . P ART NUMBER SWITCH - - PR ESSURE 350PSI- - SO LDER 048231 112 103 V AL VE - - W A TER 3/ 8 REGHEAD PRESS 008363 103 V AL VE - - W A TER 3/ 8 REG/HEAD PRESSUR E 046686 112 013 50Hz BEL T- - AX33 0[...]

  • Page 40

    Model 3 36 038333 Rev . 1 1/02[...]

  • Page 41

    Model 3 36 038333-33 Rev . 1 1/02[...]

  • Page 42

    Model 3 36 038333-62 Rev . 1 1/02[...]

  • Page 43

    Model 3 38 051624 - - 27 Rev . 1 1/02[...]

  • Page 44

    Model 3 38 051624 - - 33 Rev . 1 1/02[...]

  • Page 45

    Model 3 38 051624 - - 40 Rev . 1 1/02[...]

  • Page 46

    Model 3 38 051624 - - 58 Rev . 1 1/02[...]

  • Page 47

    Model 3 39 046585 - - 27 Rev . 1 1/02[...]

  • Page 48

    Model 3 39 046585 - - 33 Rev . 1 1/02[...]

  • Page 49

    Model 3 39 046585-62 Rev . 1 1/02[...]