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Carrier 58HDX manual

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Table of contents for the manual

  • Page 1

    1 58HDX 4 - - - W A Y MUL TIPOISE FIXED SPEED CONDENSING GAS FURNACE Service Guide ama CERTIFIED NOTE : Read the en tire instru ction man ual b efore startin g the installatio n. . ELECTRICAL SHOCK, FIRE, OR EXPLOSION HAZARD Fai l ure to f ol low w ar ni ngs c oul d re s ul t i n pe rs ona l i nj ury , dea th, or prope r ty dam age . Befo re servic[...]

  • Page 2

    2 FIRE / EXPLOSION HAZARD Fai lure t o foll ow thi s war ning could c a use pe rsona l inj ur y , dea th, or prope r ty dam age . Nev er store any th ing o n, near, or in co ntact with th e fu rnace, such as: 1. Spra y or ae ros ol c ans , rags , brooms , dust mops, va cuum cleaners, o r o ther clean ing to ols. 2. S oap po wd ers, bleaches, w axes[...]

  • Page 3

    3 7. An ESD ser vi ce ki t (ava ila bl e fr om com mer cia l sour ces ) m a ya l s ob eu s e dt op r e v e n t E S Dd a m a g e . CARE AND MAINTENANCE For c ontinui ng high pe rfor ma nc e a nd to mi nimi z e poss ible equi pment fa ilur e , it i s e s se ntia l that m ai ntena nc e be per for me d annua lly on this equi pme nt. Consul t your loc a[...]

  • Page 4

    4 A07691 Center Cli p side- to-side 9” (228.6 mm) Fig . 2 - - Bo ttom Filter A rran gem ent A07690 Filter Rac k End Cap Fig . 3 - - Filter In stalled for S ide In let f. Remove bl owe r whee l fr om housi ng. UNIT DAMAGE HAZARD Fai l ure to f oll ow t his ca uti on ma y re s ult i n fur n a c e compone nt failure. The blow er w hee l should not b[...]

  • Page 5

    5 CELL P ANEL BURNERS BURNER BOX MANIFOLD GAS V AL VE A07826 Fig. 4 - - Burner Box Ass e mbl y 4. Remo v e wires fro m g as valv e. N ote lo cation for reassem bly. 5. Unpl ug ignit e r fr om har ne ss . 6. Rem ove sc rews t hat se c ure m ani f old to burne r box. (Se e Fig. 4.) NOTE : Do not re move bur ner box fr om ce ll pa nel. 7. Rem ove ma n[...]

  • Page 6

    6 Drain T ube Corrugated 5 / 8 ″ ″ (15.9mm) ID & Clamps INLET EXHAUST IN ON OFF V E N T Drain T ube Black Rubber 1 / 2 ″ (12.7mm) ID & Clamps AIR FLOW Street Elbow 1 / 2 ″ (12.7mm) CPVC (Loose parts ba g) Casing Grommet Black Rubbe r (15.9mm) ID (Loose parts b ag) Drain T ee Drain Connect or Black PVC 3 / 4 ″ (18.1mm) PVC X 1 / 2 [...]

  • Page 7

    7 Plastic Cap Y ellow or black Ve n t D ra i n &C l a m p s INLET EXHAUST IN ON OFF V E N T Casing Grommet Black Rubbe r 5 / 8 ″ (15.9mm) ID (Loose parts b ag) Drain Connect or Black PVC 3 / 4 ″ (19.1mm) PVC X 1 / 2 ″ (12.7mm) CPVC (Loose parts bag) Drain T ube Corrugated 5 / 8 ″ (15.9mm) ID &C l a m p s Coupling & Clamps (Optio[...]

  • Page 8

    8 EXHAUST AIR FLOW INLET IN ON OFF V E N T Casing Grommet Black Rubber 5 / 8 ″ (15.9mm) CPVC (Loose parts ba g) Drain Connect or Black PVC 3 / 4 ″ (19.1mm) PVC X 1 / 2 ″ (12.7mm) CPVC (Loose parts ba g) 25 - - 24- -68 Single Pressure Switch Details Dual Pressure Switch T ee Trap White PVC (loose parts ba g) 2 ″ (50.8mm) PVC Coupling Barbed [...]

  • Page 9

    9 Elbow T ube Black Rubber 1 / 2 ″ ″ ID (13 mm) & Clamps (Loose Parts Bag) AIR FLOW OFF ON AIR FLOW 25 - - 24- -69 Single Pressure Switch Detail Dual Pressure Switch T ee Trap White PVC (loose parts bag) Flexible T ubing Connector, 3 / 16 ″ (5 mm) OD (loose parts bag) EXHAUS T Cut Here Drain T ube Black, 5 / 8 ″ (16 mm) ID Corrugated Cu[...]

  • Page 10

    10 AIR FLOW OFF ON Drain Connector Black PVC 3 / 4 ″ CPVC (Loose parts bag) T rap Connection “Clamp ears” Pointed OUT Preassemble & insert into furnace Single Pressure Switch Detail Dual Pressure Switch T ee Trap White PVC (loose parts bag) Drain T ube Corrugated Black, 5 / 8 ″ (16 mm) WA R N I N G Move Caps to top of trap Drain T ube B[...]

  • Page 11

    11 AIR FLOW OFF ON Plastic Caps Y ellow or black Ve n t Dr a i n &C l a m p s T rap Connec tion “Clamp ears” Pointed OUT Preassemble & insert into furnace 2 5 -- 2 4 -- 7 0 Single Pressure Switch Detail Dual Pressure Switch T ee Trap White PVC (loose parts bag) Cap and Clamp Open End Flexible tubing connector 3 / 16 ″ (4.8mm) OD (Loos[...]

  • Page 12

    12 AIR FLOW OFF ON 25 - - 24- -70a Single Pressure Switch Detail Dual Pressure Switch T ee Trap White PVC (loose parts bag) W ARNING Move Caps to top of trap Flexible T ube Connector 3 / 16 ″ (4.8mm) OD (Loose Parts Bag) Elbow T ube Black Rubber 1 / 2 ″ (12.7mm) ID & Clamps (Loose Parts Ba g) EXHAUS T Alternate Orientation Field Supplied T [...]

  • Page 13

    13 OFF ON AIRFLOW 3 / 16 ″ (4.8mm) ID Rub- ber T ube Trap Connection “Clamp ears” Pointed OUT Preassemble & insert into furnace 2 5 -- 2 4 -- 7 0 b Single Pressure Switch Detail Dual Pressure Switch T ee Trap White PVC (loose parts bag) W ARNING A d dC a pa n dC l a m p Drain T ube Black Rubber 1 / 2 ″ (12.7mm) ID & Clamps EXHAUS T [...]

  • Page 14

    14 OFF ON AIR FLOW Coupling & Clamps (Optional) 2 5 -- 2 4 -- 7 0 c Single Pressure Switch Detail Dual Pressure Switch Te e Tr a p White PVC (loose parts bag) Flexible T ubing Connector 3 / 16 ″ (4.8mm) OD (Loose Parts Bag) Barbed Coupling 1 / 2 ″ (12.7mm) OD (Loose Parts Ba g) EXHAUS T Alternate Orientation Field Supplied T ee Cut Here Dra[...]

  • Page 15

    15 Pr oce dur e 4 — Cle aning He at Exc hanger s The f ollowi ng i te ms shoul d be per forme d by a qual if ied service tech n ician. A. P rima ry Hea t Ex cha n gers If heat ex chan g ers get an accu mu lation o f lig ht d irt or du st on th e ins i de, the y ma y be c lea ned by the fol low ing pr oc edur e : NOTE : If heat ex chan gers g et a[...]

  • Page 16

    16 GAS KET A07828 Fig. 16 - - Gaske t on Colle c tor Box 4. Di sc onnect pr e ss ure swi tch tube s . 5. Di sc onnect ve nt pipe fr om induc e r housi ng outl e t by loo senin g clamp . 6. Di sc onnect dra in tube fr om induce r housi ng. (Se e Fig. 6 - - 14.) 7. Rem ove induc e r housi ng a ss embly by re moving 4 bolts attachin g assemb ly to cel[...]

  • Page 17

    17 1. Connec t Y -te rmina l in fur na ce a s shown for pr oper bl owe r ope ra tion. 2. Some t her mos ta ts re qui re a “ C” t er mi nal c onnect i on as shown. 3. If any of th e o rigin al wire, as su pp lied , mu st be rep laced, u se same type or e qui val e nt wir e. FIEL D 24- - V WIRI NG FIELD 1 15 - - , 208/230 - - , 460 - - V WIRIN G [...]

  • Page 18

    18 8. Turn o n gas and electrical sup p lies to fu rn ace. 9. V erify ig niter op eration b y in itiatin g furn ace con trol self-test fe atur e or by cyc ling t he rmos tat . 10. Repl ace ma in furna c e door . Procedu r e 7 — Electri cal Co ntrols an d Wiri ng ELECTRICAL SHOCK HAZARD Fai lure t o foll ow this war ning could re sul t in per sona[...]

  • Page 19

    19 UNIT DAMAGE HAZARD Failu re to follow th is cautio n may result in d amage to u nit com ponent s. Mak e sure lim it switch w ire do es no t co ntact an y metallic com ponent s uc h as the ga s valve . If wi r e is s hor te d, t he 5-a mp fus e on fur na ce cont r ol boar d wil l open and the unit wil l not oper ate . CAUTION ! A07911 Fig. 19 - -[...]

  • Page 20

    20 Fig. 20 - - W ir ing Diagram A07824 58HDX[...]

  • Page 21

    21 A07825 Fig. 21 - - Servi c e Label 58HDX[...]

  • Page 22

    22 Copyright 2009 Carrier Corp. D 7310 W . Morris St . D Indian apolis, IN 46231 Print ed in U.S. A. Edition Date: 05/09 Manufacturer reser ve s the right to change, at any time, specifications and designs without notice and without obliga tions. Catal og N o: 58HDX - - - 01SM Replaces : NE W 58HDX[...]