Carrier PREMIERLINK 33CSPREMLK manual

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Table of contents for the manual

  • Page 1

    Manufactu rer reser ves the rig ht to dis continue , or chan ge at a ny time, spec ificat ions or des igns without notice an d withou t inc urring obligations. PC 111 Catalog No . 533-8 0072 Pr inted in U.S .A. Form 3 8-54SI Pg 1 11-0 2 Replaces : 38-52 SI Book 1 4 Ta b 3 a 2 a Installation, Star t-Up and Configur ation Instr uctions P ar t Number [...]

  • Page 2

    2 Carrier ’ s diagnostic standard tier display tools such as Navigator or Scrolling Marquee can be used with t he Premier- Link controller . A cce ss is available via an RJ-11 connection or a 3-wire connection to the communication bus. User interfac es available for use with the CCN system are PC ’ s equipped with Carrier user interface softwar[...]

  • Page 3

    3 PremierLink Contr oller Inputs and Outputs — The PremierLink controller inputs and outputs are shown in T able 1. Contr ol Wiring — The PremierLi nk controller can be connected to either a Carrier-approved therm ostat or CCN compatible tempe rature sensor . 1. T urn of f pow er to the cont rol bo x. 2. Strip the ends of the red, white, and bl[...]

  • Page 4

    4 RED RED BRN GRN FA N CMP1 CMP2 HS2 HS1 PWR HS3/EXH/RVS RED RED J8 J1 PWR CUT T O ISOLA TE CONTROLLER POWER CUT FOR DUAL TRANSFORMER EQUIPTMENT RELA YS WHT BLU YEL RED ORN PNK PremierLink Connections 40RM Connections 38AK, AKS, ARZ, ARS T erminal Board (TB) W2 R Y1 Y2 W1 G C X WHT WHT IFC C2 C1 CCR 40RM, 40RMQ, 40RMS HEA T ACCESSORY W2 W1 C W2 R Y[...]

  • Page 5

    5 RED RED BRN GRN FA N CMP1 CMP2 HS2 HS1 PWR HS3/EXH/RVS RED RED J8 J1 PWR CUT T O ISOLA TE CONTROLLER POWER CUT FOR DUAL TRANSFORMER EQUIPTMENT RELA YS WHT BLU YEL RED ORN PNK PremierLink Connections 40RM Connections 38ARD T erminal Board (TB) W2 R Y1 Y2 W1 G C X WHT WHT IFC C2 C1 40RM, 40RMQ, 40RMS HEA T ACCESSORY W2 W1 C W2 R Y1 Y2 W1 G C X LLSV[...]

  • Page 6

    6 RED RED BRN GRN FA N CMP1 CMP2 HS2 HS1 PWR HS3/EXH/RVS RED RED J8 J1 PWR CUT T O ISOLA TE CONTROLLER POWER CUT FOR DUAL TRANSFORMER EQUIPTMENT RELA YS WHT BLU YEL RED ORN PNK PremierLink Connections 40RM Connections 38AH T erminal Board (TB2) W2 R Y1 Y2 W1 G C X WHT WHT IFC C2 C1 40RM, 40RMQ, 40RMS HEA T ACCESSORY W2 W1 C 4 5 3 2 1 RED RED BRN GR[...]

  • Page 7

    7 RED RED BRN GRN FA N CMP1 CMP2 HS2 HS1 PWR HS3/EXH/RVS RED RED J8 J1 PWR CUT T O ISOLA TE CONTROLLER POWER CUT FOR DUAL TRANSFORMER EQUIPTMENT RELA YS WHT BLU YEL RED ORN PNK PremierLink Connections 40RMQ Connections CR W2 R Y1 Y2 W1 G C X WHT WHT IFC C2 C1 40RM, 40RMQ, 40RMS HEA T ACCESSORY W2 W1 C 38AQ007 Control Connections CR R O W BL Y RED R[...]

  • Page 8

    8 Table 1 — PremierLink Controller Inputs and Outputs LEGEND INPU TS PO WER TERMINAL (S) SP ACE TEMPERA TU RE (SPT ) AI (10K Ther mistor) J6-7, J6-6 SET POINT ADJUSTMENT (ST O) AI (10K Ther mistor) J6-5, J6-6 SUPPL Y AIR TEMPERA TURE (S A T) AI (10K Ther mistor) J6-3, J6-4 OUTDOOR AIR TEMPERA TURE (O A T) AI (10K Ther mistor) J6-1, J6-2 IA Q SENS[...]

  • Page 9

    9 Table 2 — Color Code Recommendatio ns Inst all Sens or s ( See Fig. 3-10 ) — The Premi erLink™ controller can be used with ei ther the T 58 Communicating sen- sor or any combination of CO 2 and space tem perature sensors . Refer to the instructions supplied with each sensor for electrical requirements. NOTE: All sensors are f ield-installed[...]

  • Page 10

    10 Table 3 — Thermistor Resista nce vs Temp erature Values for Spa ce Tempera ture Sen sor, Supply Air Temperature Sens or, and Outdoor Air Temperature Sen sor SUPPL Y AIR TEMPE RA T URE (SA T ) SENSOR INST AL- LA T IO N — T he 33ZCSENSA T supply air temperat ure sensor is required for controller operation. The sensor consists of a thermistor e[...]

  • Page 11

    11 Perform the following steps if state or local code requires the use of conduit, or if your installation requires a cable length of more than 8 ft: 1. Secure the probe to the duct with two field-supplie d self- drilling screws. 2. If you are extending cable length beyond 8 ft, use plenum rated, 20 A WG, twisted pair w ire. 3. Connect the sensor l[...]

  • Page 12

    12 J6 6 7 RED BLK RED RED BLK BLK BLK RED BLK RED SENSOR 1 SENSOR 2 SENSOR 3 SENSOR 4 J6 6 7 RED BLK RED BLK SENSOR 2 SENSOR 1 RED RED BLK SENSOR 3 SENSOR 4 BLK BLK RED RED RED BLK BLK SENSOR 8 SENSOR 9 SENSOR 5 RED BLK SENSOR 6 SENSOR 7 BLK RED SP A CE TEMPERA TURE A VERA GING — 4 SENSOR APPLICA TION SP AC E TEMPERA TURE A VERAGING — 9 SENSOR [...]

  • Page 13

    13 LE GEND Fig. 7 — Pre mierLink ™ Controller and Sensor Wiring — 33ZCT55S PT, 33ZCT56S PT, 33Z CT58SPT Space Temperature Se nsors; 33ZCSENSAT Supply Air Tempera ture Sensor; 33ZCSENCO2 (Outdoor), and 3 3ZCT55CO2, 33ZCT56CO2 (Indoor) Air Quality Sensors OA T — Outdoor Air T emperature Sensor SA T — Supply Air T emperature Sensor SPT — S[...]

  • Page 14

    14 Fig. 8 — PremierLink ™ Co ntrolle r Wiring — Combination Temperature and CO 2 Sensor — 33ZCT55C O2, 33 ZCT56CO2 NO TE: No wire is connected to c onnector J-5 pin 4. Y ou must relocat e a wire from an unused ter minal. T ypically one of the red wires from c onnector J-4 may be used for this purpos e. This pin on J-5 provided 24 VDC po wer[...]

  • Page 15

    15 NO TE: Remov e all un used red wires from J4 connector to pre v ent 24 v ac shor ting other components or ground. Inputs on J4 are 24 v ac. Red leads are voltage source. Fig. 9 — Pre mierLin k ™ Controller Sensor Wiring — With Programmable or Non-P rogrammable Thermostat[...]

  • Page 16

    16 NO TE: Remov e red wire f rom J4-9 to pre v ent 24 v ac shor ting out other components or ground. Inputs on J4 are 24 v ac. Red leads a re voltage source. Fig. 10 — Premie rLink ™ Field-Installed Controller Sensor Wiring — Discrete Input[...]

  • Page 17

    17 Fig. 11 — Typical Mounting Location for Supply Air Tempera ture (SAT) Sensor On Split Sys tem Units 8 7 6 5 4 32 1 2 1 HG 24 V AC OR 24 VDC NC ALARM RELA Y CONT ACTS COM NO } 0-10VDC SIG COM (J5-3) 4-20mA (J5-2) + + - + - Fig. 12 — Outdoor Air Quality (CO 2 ) Sensor (33ZCSENCO2) — Typical Wiring Dia gram Fig. 13 — Outdoor Air Quality Sen[...]

  • Page 18

    18 Connect to CCN Com m unication Bus — The PremierLink™ controller connects to the bus in a d aisy chain arrangemen t. Negative pins on each component m ust be connected to respective negative p ins and likewise positive p ins on each component must be connected to respective positive pins. Th e contro ller s ignal pins mu st be w ired t o the[...]

  • Page 19

    19 Mounting — Mount the enthalpy switch/receiver in a location where the outdoor air can be sampled (such as the outdoor air intake). The entha lpy switch/receiver is not a NEMA 4 encl o- sure and should be mounted in a location that is not exposed to outdoor elements such a s rain or snow . Use two f ield-supplied no. 8 x 3 / 4 -in. TEK screws. [...]

  • Page 20

    20 Connect the 4-20 mA In terminal on the enthalpy switch/ receive r to the 4 -20 m A Ou t ter minal o n the ret urn air enth alpy sensor . Connect t he 24-36 VDC Out terminal on the enthalpy switch/rece ive r to the 24-36 VD C In t erminal on the return ai r enthalpy sensor . See Fi g. 21. Enthalpy Switch/Reciever Jump er Settings — There are tw[...]

  • Page 21

    21 W iri ng Enthalp y Sensors — T o wire the enthalpy sensor, per- form the following (see Fig. 24 a nd 25): NOTE: T o mount outdoor air sensor remotely , remove it from back of enthalpy control and follow steps 3 and 6. 1. Use a 2-conductor, 18 or 20 A WG, twis t ed pair cable to connect the return air enthalpy sensor to t he differential enthal[...]

  • Page 22

    22 Q7 6 9 B — Be cause the Honeyw ell adapter is de signed for a negative 4 to 20 mA input instead of a positive signal, the Q769B adapter requires a separate transformer a nd a current loop isolator to perform properly . C onnecting th e adapter directly to the PremierLin k controller could caus e the 4 to 20 mA outpu t on the contr oller to be [...]

  • Page 23

    23 NOTE: If Pr em ier Lin k ™ Cont roller is grounded and actuator is grounded on common side , then common wire from PremierLink controller J9-2 is not needed. Fig. 25 — PremierLink Controller Wi ring — Differential Enthalpy Con trol (33AMKITEN T000)[...]

  • Page 24

    24 Economizer wit h Johnson 4 to 20 mA Actua - tor — The PremierLink Controller can be connected to an economizer that us es a Johnso n 4 to 20 mA actuato r . DR I V E DI R E C T I ON — The actua tor drive direction is dependent upon the position of Switch 3 a nd the spring return direction. See T able 5. The actuator i s factory set for Direct[...]

  • Page 25

    25 Output 20 VDC at 25 mA Feedback 0 (2)-10 or 6-9 VDC Input 0 (2)-10 or 6-9 VDC, 0 (4)-20 mA 24 V AC/VDC COM (3) (5) (4) (2) (1) J9-1 TO 24V TRANSFORMER Gray White/Red Red Y ellow White WIRE HARNESS FROM ACTUA TOR ACTUA TOR 50TJ400812 M9206-GGC-2 ECONOMIZER 12-PIN HARNESS RED 24 V AC 1 2 3 4 5 BRN TRANSFORMER GROUND 6 7 8 9 10 11 12 PNK PL6 4-20mA[...]

  • Page 26

    26 ST ART -U P Use the Carri er network communica tion software to start up and configure the Prem ierLink™ controller . Changes can be made using the ComfortWORKS ® soft- ware, ComfortVIEW™ software, or N etwork Service T ool. The Network Se rvice T ool is a port able interface device that allows the user to change system set-up and set point[...]

  • Page 27

    27 keys which are the up arrow ( ), down arrow ( ), and keys. IN S T A L L A T I O N — The Navigator display module is intend- ed to be a mobile device, so the re are no holes in the device for permanent mounting. T he module has a magnetic mount that is strong enough to hold the device in place on any clea n, dry metal surf ace. T o enter LEN (l[...]

  • Page 28

    28 T o access the sub-mode to change the Unocc upied OA T Lockout Setpoint, press the down arrow to scroll down until the Navigator™ module display reads: SETP OA TL >NTLO UHDB T o view an expansion of the sub-mode, press the and keys simultaneously and the Navigator will display: >NTLO UNOCC. OA T LOCKOUT TEMP The Navigator will rema in in[...]

  • Page 29

    29 Tab le 7 — Points Displ ay NO TE: Bold values i ndicate points that can be f orced through communications. SU P P L Y F AN ST A TU S — T his point displa ys the S upply Fan status if controller is configured to receive input from the Supply Fan. Otherwise this point will display the output state of the Supply Fan Relay . This mode ca n only [...]

  • Page 30

    30 HE A T S T A G E 2 — T he Heat Stage 2 point provide s the state of the Heating 2 output. Heating Stage 2: Display Units: Discrete ASCII Default V a lue: Off Display Range: Off/ On Network Ac cess: Read Only HEA T ST AGE 3, EXHAUST F AN , OR REVERSING V A L V E — This point di splays the commanded state of auxi l- iary output. This output ca[...]

  • Page 31

    31 Table 8 — Thermostat Control Input Display AL A R M RE - A L A R M T I M E — This decision i s used to con- figure the number of minutes that will elapse bet ween re-alarms. A re-al arm occurs when the conditi on that caused the initial alarm continues to persist for the number of mi nutes specified. Re-alarming continues to occur a t the sp[...]

  • Page 32

    32 DU R A T I O N — The Duration field indica tes how long the holiday will last (in days). Duration: Range: 0 to 365 Default V a lue: 0 As an example, i f a Holiday is configured for M onth 2, Day 5, Duration 2, then the Holiday will start February 5 and end February 7. Table 11 — Holiday Configuration Occupancy Configurat ion Screen — Th e [...]

  • Page 33

    33 UNOCCUPIED HIGH — The Un oc cu pie d H igh se t po in t d e- scribes the high temperat ure limit of the space during Unoccu- pied mode. Unoccupied High: Units: Degrees F (D egrees C) Range: 45.0 to 99.9 Default V alue: 90.0 HIGH OA T LIMIT FOR IAQ PRE-OCCUP ANC Y PU R G E — The High OA T unit for IAQ Pre-Occupancy Purge function determines t[...]

  • Page 34

    34 Table 14 — Service Configuration Selection ST AG ED C OOLING — The s t a g in g fun c t i on i s us e d f o r D X cooling (1 or 2 stages). The sta ging function uses the cooling submaster reference from the PID and c ompares the value to the supply air temperature to calculate the required number of output stages to energize. T ime Guard del[...]

  • Page 35

    35 The integral gain affects the PID calcula tion; an increa se will ma ke the IAQ submaste r referenc e change greater as t he error in indoor air quality increases. The integral gain should be selected to eliminate proportional droop without over shoot. Enter the desired integral gain for the Indoor Air Qualit y con- trol algorithm. The Derivativ[...]

  • Page 36

    36 The DXCTLO should be turned OFF (to ignore the DXLOCK setpoint) in applications where there is either no OA T sensor (local or broadcast) or t he OA T sensor has failed. For V ersion 1 .3 — If there is a valid OA T sensor reading and DXCTLO is set t o “OFF”, compressor cool ing wi ll NOT be allowed. Please note that t his functionality was[...]

  • Page 37

    37 PremierLink ™ Configurati on Screen — The PremierLink Configuration screen al low s the user to configure all functions. See T a ble 15. OP E R A T I N G M O D E — The Ope rat ing Mode function determines the operating mode of the PremierLink controller . There are two operat ing modes from wh ich to choose: TST A T and CCN Sensor . The TS[...]

  • Page 38

    38 GLOBAL SC HEDULE BROADC AST — The Gl obal Sc hed- ule Broadcast setting confi g ures the controller t o broadcast or receive a global schedule. If se t to Y es, the controller will a ct as a global schedule master and its schedule will be broadcast to the CCN. If set t o No, the c ontroller will not broadcast a global schedule and it wi ll rec[...]

  • Page 39

    39 Low Refere nce spe cif ies Low Poin t of the Out door IAQ Sensor Range in ppm. Low Reference: Uni ts: PPM (parts per million) Range: 0 to 5000 Default V a lue: 0 High Reference specifies High Point of the Outdoor IAQ Sensor Range in ppm. High Reference: Units: PPM (parts per million) Range: 0 to 5000 Default V alue: 2000 OUTDOOR AIR QUALITY LOCK[...]

  • Page 40

    40 NEXT UNOCCUPIED DA Y — Th e N e xt Un o ccu pi e d Da y point displays the day of w eek when the next unoccupied peri- od will begin. This point is used with the Next Unoccupied T ime so the user will know when the next unoccupied period will occur . If the controller is fol lowing a global schedule t his point will remain at defaul t. Next Un[...]

  • Page 41

    41 IAQ PRE-OCCUP ANCY PURGE — Ind i ca tes tha t the pr e- occupancy purge mode is currently act ive. IAQ Pre-occupancy Purge: Display Range: No/Y es Default V a lue: No Netwo rk Ac cess: Read Only UNOCCUPIED FREE COOLING — In d i ca t e s th a t unoccu- pied free cooling is i n effect. Unoccupied Free Cooling: Display Range: No/Y es Default V [...]

  • Page 42

    42 The A verage O ccupied Hea t Set Point displays t he Occupied Heat set point from the Linkage The rmostat. A verage Occupi ed Heat Set Point : Di splay Un its: Degrees F (Degrees C) Display Range: 0.0 to 99.9 Default V alue: 0.0 Network Access: None The A v erage Occupied Cool Set Point displays the Occu- pied Cool set point from the Linkage The[...]

  • Page 43

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  • Page 44

    Manufactu rer reser ves the rig ht to dis continue , or chan ge at a ny time, spec ificati ons or des igns without notice an d wit hout inc urring obligations. PC 111 Catalog No . 53 3-80072 Pr inted in U.S .A. Form 3 8-54S I P g 44 1 1-02 Rep laces: 38 -52S I Book 1 4 Ta b 3 a 2 a Copyright 20 02 Car rier Cor po ration[...]