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CAT 735 manual

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The rules should oblige the seller to give the purchaser an operating instrucion of CAT 735, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

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First and foremost, an user manual of CAT 735 should contain:
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Table of contents for the manual

  • Page 1

    ® ® Engine Engine Model Cat ® C15 ACERT™ Gross Power – SAE J1995 324 kW 435 hp Net Power – SAE J1349 313 kW 419 hp Weights Rated Payload 32.7 tonnes 36 tons Body Capacities Heaped SAE 2:1 19.7 m 3 25.8 yd 3 735 Articulated T ruck[...]

  • Page 2

    2 735 Articulated T ruck The 735 Caterpillar ® Articulated T ruc k is a world-leading earthmoving solution. The 735 offer s pr oven r eliability and durability , high performance , low fuel consumption, operator comfort and low operating costs. Complete Customer Support Your Cat dealer offers a wide range of services that can be set up under a cus[...]

  • Page 3

    ✔ New F eatur e 3 Durability and Reliability The 735 has built-in durability and reliability. Cat purpose-built articulated truck drivetrain components, front frame and hitch ensure maximum performance in the toughest applications. pg. 9 Ease of Operation Ergonomically designed wrap-around dash, tilt and telescopic steering wheel, easy-to-reach c[...]

  • Page 4

    ACERT Technology. The Cat C15 ACERT engine introduces a series of evolutionary, incremental improvements that provide breakthrough engine technology built on systems and components developed by Caterpillar ® with proven reliability. The technology capitalizes on Cat expertise in four core engine systems: fuel, air, electronics and after treatment.[...]

  • Page 5

    Mechanically Actuated Electronic Unit Injection (MEUI). A highly evolved fuel system with a proven record of reliability in the field. It combines the technical advancement of an electronic control system with the simplicity of direct mechanically controlled unit fuel injection. It excels in its ability to control injection pressure over the entire[...]

  • Page 6

    Front Suspension. The three-point front suspension oscillates ±6° to provide a smooth ride, allowing the operator to travel at speed over rough terrain and softening impact loads on structures and components. A-Frame Construction. The front suspension uses an oscillating A-frame with a lateral tie rod to control axle sideways movement. The indepe[...]

  • Page 7

    Ride Comfort. The three-point front suspension with its oscillating axle and low-pressure ride struts, combined with the center-mounted cab, offers unrivaled levels of ride comfort for the operator in all driving conditions. The operator remains comfortable and productive throughout the day. Spacious Two-Person Cab. The 735 features a large two-per[...]

  • Page 8

    Ergonomic Layout. The controls and layout of the cab are designed to make it as easy to operate as your car. Quick, easy to read and simple to operate, the controls and gauges on the 735 allow the operator to concentrate on production. Dash. The Generation II wrap-around dash puts all controls within easy reach of the operator. Featuring LED illumi[...]

  • Page 9

    Front Frame. The front frame design features a large box section and wide, stiff frame beams to handle torque loads. The divergent frame design decreases stress in the hitch area and optimizes suspension geometry. The frame design makes maximum use of robotic welding for increased durability. Rear Frame. Twin-box construction minimizes stress conce[...]

  • Page 10

    Long Service Intervals. Long engine oil change and hydraulic oil change intervals lower maintenance costs and downtime. Wheel-bearing adjustment is completely eliminated. Lube Points. Lube points are grouped at the rear of the front frame and the front of the rear frame. Universal joints are lubed for life, eliminating servicing. Autolube is option[...]

  • Page 11

    Selection. Make detailed comparisons of the machines you are considering before you buy. What are the job requirements, machine attachments and operating hours? What is your need for machine availability and do you have the proper loading tool match? Your Cat dealer can help. Custom Products. The 735 is compatible with a wide range of Caterpillar a[...]

  • Page 12

    12 735 Articulated T ruck specifications Sound Levels Interior Cab 79 dB(A) • Operator sound exposure Leq (equivalent sound pressure level) measured according to work cycle procedures specified in ANSI/SAE J1166 OCT 98 is 79 dB(A), for the cab offered by Caterpillar, when properly installed and maintained and tested with doors and windows closed.[...]

  • Page 13

    13 735 Articulated T ruck specifications Standards Brakes SAE J/ISO 3450-1998 Cab/FOPS SAE J231 JAN81 and ISO 3449-1992 Level II Cab/ROPS SAE J1040 May 1994 and ISO 3471-1994 Steering ISO 5010 1992E Body Hoist Raise time 11 Seconds Lower time 7 Seconds[...]

  • Page 14

    14 735 Articulated T ruck specifications T urning Circle Dimensions are for machines equipped with 26.5R25 tires. Turning dimensions Steer angle — left/right 45 ° SAE turning radius 8138 mm 320.4 in Clearance radius 8595 mm 338.4 in Inside radius 4182 mm 164.7 in Aisle width 5637 mm 221.9 in Steering Lock to Lock 4.6 seconds @ 60 rpm Dimensions [...]

  • Page 15

    15 735 Articulated T ruck specifications 01 0 2 0 3 0 4 0 5 0 6 0 01 0 2 0 3 0 4 0 7 0 50 60 0 5 10 15 20 25 30 35 40 0 20 40 60 80 100 120 140 160 5% 10% 15% 20% 25% 30% 35% mph km/h lb x 1000 kg x 1000 EL 1 2 3 4 5 6 7 GROSS WEIGHT SPEED % EFFECTIVE GRADE (FAVORABLE) 1 — 1st Gear 2 — 2nd Gear 3 — 3rd Gear 4 — 4th Gear E — Empty 31 391 k[...]

  • Page 16

    16 735 Articulated T ruck specifications Standard Equipment Standar d equipment may vary . Consult your Caterpillar dealer for details. Seat, fully adjustable, air suspension Seat, padded companion/trainer Seatbelts, two retractable Secondary steering – electronic S • O • S SM sampling valves Spill guard, front, integral part of fabricated bo[...]

  • Page 17

    17 735 Articulated T ruck specifications Optional Equipment Optional equipment may vary . Consult your Caterpillar dealer for details. Exhaust heated body Fast fuel fill Flashing Xenon Beacon Heated rear-view mirrors Product Link, Radio and Worldwide Tailgate: – Scissor-type Autolube installation for automatic greasing of bearings Bath oil, pre-c[...]

  • Page 18

    735 Articulated T ruck specifications 18 Notes[...]

  • Page 19

    735 Articulated T ruck specifications 19 Notes[...]

  • Page 20

    R For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at www.cat.com © 2007 Caterpillar All Rights Reserved Printed in U.S.A. Materials and specifications are subject to change without notice. Featured machines in photos may include additional equipment. See your Caterpillar dealer for availa[...]