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CFM Corporation Winter Warm - Small Insert manual

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Table of contents for the manual

  • Page 1

    Do Not Discard This Manual: Retain for Future Use 2000888 12/07 Rev . 16 W inter W arm Small Insert For Use in North America 0888 WinterW arm Small Insert cover 4/01 SAFETY NOTICE: IF THIS APPLIANCE IS NOT PROPERL Y INST ALLED, OPERA TED AND MAIN- T AINED, A HOUSE FIRE MA Y RESUL T . TO REDUCE THE RISK OF FIRE, FOLLOW THE INST ALLA TION INSTRUCT[...]

  • Page 2

    2 W interW ar m Small Inser t 2000888 Introduction Save These Instructions for Future Reference The WinterW arm Small Insert is designed, tested and listed for burning wood. Do not burn other fuels. The WinterW arm Small Insert is not listed for mobile home installations. Failure to follow these instructions may result in property damage, bodily in[...]

  • Page 3

    3 W interW ar m Small Inser t 2000888 Specifications WinterW arm Small Insert EP A Emissions Rating ....................... gph, catalytic 2.1* Range of heat output* ................. 8,700 - 31,100 Btu/hr Maximum heat output** ........................... 30,000 Btu/hr Area heated*** ............................................ 1,000 sq. ft. Size [...]

  • Page 4

    4 W interW ar m Small Inser t 2000888 Installing the WinterW arm Small Insert into an existing masonry or factory-built fireplace is an effective way to add an efficient heater to your home. The existing fire- place and chimney must meet certain requirements. Requirements for Existing Fireplaces The WinterW arm Small Insert is listed for install[...]

  • Page 5

    5 W interW ar m Small Inser t 2000888 When the insert is installed in a factory-built fire- place: • The factory-built chimney must meet type HT requirements of UL 103, ULC S629M or UL 127- 1988, or be re-lined from the insert to the chimney top. General Considerations / U.S. • While not required in most jurisdictions in the U.S., CFM Corporat[...]

  • Page 6

    6 W interW ar m Small Inser t 2000888 A,I B C D , J E D ,J H C E FP1084 winterwarm fireplace minimum dimensions  3/01 Fireplace Minimums A. Width at Face 26 ¹⁄₂ ” (673 mm) B. Width at 9” depth 26 ¹⁄₂ ” (673 mm) C. Depth 1 14 ¹⁄₂ ” (370 mm) D. Height at Face 21 ¹⁄₂ ” (540 mm) E. Height at 15 ¹⁄₂ ” depth [...]

  • Page 7

    7 W interW ar m Small Inser t 2000888 The approved construction of a floor protector calls for a minimum of 24 gauge galvanized sheet metal or equivalent such as 7/16” Durock ® or Wonderboard ® or other listed floor protector . The floor protector may be covered with a noncombustible decorative material if desired. Custom-made floor protect[...]

  • Page 8

    8 W interW ar m Small Inser t 2000888 3. Install the Chimney Connector Starter Pipe. (Not supplied) • Mark and drill two 5/16”, (8 mm) holes 1 ⁵⁄₈ ” (41 mm) from the lower edge of the pipe. Locate the holes on an axis that will be perpendicular to the fireplace opening when the pipe is installed. (Fig. 6) • Install the threaded rod ([...]

  • Page 9

    9 W interW ar m Small Inser t 2000888 Operation Y our WinterW arm Insert’ s Controls and What They Do All WinterW arm Small Insert controls are conveniently located on the front. (Fig. 8) Three controls regulate the performance of your Winter- W arm Small Insert: The primary air control supplies oxygen for the fire. The damper directs air flow [...]

  • Page 10

    10 W interW ar m Small Inser t 2000888 The Fans T wo fans deliver a steady stream of warm air into the room. Use the fall-away handle, (used to operate the damper), to control fan settings. (Fig. 1 1) The fan speed should be set at “low” when operating at low to medium burn rates. The fan speed may be set anywhere between “low” and “high?[...]

  • Page 11

    1 1 W interW ar m Small Inser t 2000888 How T o Build and Sustain a W ood Fire A WinterW arm Small Insert leaves the factory with the combustor installed. In the United States, it is against the law to operate this wood heater in a manner inconsistent with operating instructions in this manual, or if the catalytic combustor is deactivated or remove[...]

  • Page 12

    12 W interW ar m Small Inser t 2000888 Follow these guidelines as you start and maintain the fire, and remove the ashes. 1. Open the stove damper , and open the primary air control fully . 2. Lay some crumpled newspapers on the bottom grate. Place on the paper six or eight pieces of dry , finely-split kindling. On the kindling lay two or three la[...]

  • Page 13

    13 W interW ar m Small Inser t 2000888 In Fireplace Insert installations, over-sized chimneys can produce less effective results than those that are properly sized, and interior chimneys usually perform better than those located outside the house. Different results may be experienced even in the same installation if you switch from burning good, dr[...]

  • Page 14

    14 W interW ar m Small Inser t 2000888 Maintenance Keep Y our WinterW arm Small Insert Look- ing New and Working Its Best Care of the Cast Iron Surface An occasional dusting with a dry rag will keep the painted cast iron of your WinterW arm Small Insert look- ing new . If the paint needs retouching, first allow the surface to cool completely . Mas[...]

  • Page 15

    15 W interW ar m Small Inser t 2000888 Adjust the Damper as Needed Examine your WinterW arm Small Insert’s damper after the first 50 hours of use and adjust it if necessary . Thereafter , check the damper at least once a year and adjust as needed. T o inspect how well the damper seals, first make sure the fire is out and the WinterW arm Small [...]

  • Page 16

    16 W interW ar m Small Inser t 2000888 How to Replace Gaskets Y our WinterW arm Small Insert uses rope-type fiber- glass gaskets to make a tight seal between some parts. With use, particularly on those parts that move, gaskets can become brittle and compressed and can begin to lose their effectiveness. These will need periodic replacement. All of [...]

  • Page 17

    17 W interW ar m Small Inser t 2000888 Care of the Catalytic Combustor Y our wood heater contains a catalytic combustor which should be inspected regularly and replaced periodically to ensure proper operation. It is illegal in the United States to operate this wood heater in a manner inconsistent with operating instructions in this manual, or if th[...]

  • Page 18

    18 W interW ar m Small Inser t 2000888 If replacement of the refractory package is required, proceed to #10. 10. Remove 1/4-20 x 1/2” hex head screw from the damper tab holding the damper link to the damper and let the link drop down. 1 1. Remove the two (2) 1/4-20 x 1 ¹⁄₂ ” hex head screws and washers holding the damper housing to the sto[...]

  • Page 19

    19 W interW ar m Small Inser t 2000888 • Disconnect the flue liner or vent connector from the flue collar of the stove. • Slide the firechamber forward until you have ac- cess to the fireplace opening. • Inspect the flue. Y ou can now inspect the smoke shelf area and the chimney . Before replacing the WinterW arm Small In- sert, this are[...]

  • Page 20

    20 W interW ar m Small Inser t 2000888 Appendix: Catalytic Combustor In any chemical reaction, including the combustion process, there are certain conditions which must be met before the reaction can take place. For example, a reaction may require a certain temperature, or a certain concentration of the reactants (the combustion gases and oxygen), [...]

  • Page 21

    21 W interW ar m Small Inser t 2000888 CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. 23 9 55 56 57 54 29 1 1 31 8 7 25 33 27 35 36 24 13 61 10 47 30 6 12 15 14 14 28 32 26 24 4 1 34 40 19 20 38 37 22 3 59 58 21 60 5 39 18 17 16 26 41 [...]

  • Page 22

    22 W interW ar m Small Inser t 2000888 WinterW arm Small Insert Model 2080 (continued) Item Description Part Number 25. Coil & Shaft, Thermostat Assy . 5003733 26. Side T rim Panel See Chart Pg. 22 27. Thermostat Cover 1301304 28. Gate Frame II 1301357 29. Left Burnplate 1301338 30. Right Burnplate 1301339 31. Grate 1301365 32. Andiron 1301333 [...]

  • Page 23

    23 W interW ar m Small Inser t 2000888 W arranty Limited 3 Y ear W arranty CFM Corporation warrants this woodburning stove will be free of defects in material and workmanship for a period of three years from the date you receive it, except that the catalyst, thermostat assembly , handles, glass door panels, cement, and gasketing shall be warranted [...]

  • Page 24

    © CFM Corporation 2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3 800-668-5323 • www .cfmcorp.com CFM Corporation[...]