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A good user manual
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Table of contents for the manual
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Page 1
Owners Copy: Please keep these instructions for future reference www .merlingo.com This manual contains IMPORT ANT SAFETY information. DO NOT PROCEED WITH THE INST ALLA TION BEFORE READING THOROUGHL Y . MT60P Sectional and T ilt Garage Door Opener Installation and Operating Instructions[...]
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Page 2
1 CONTENTS P AGE SAFETY INSTRUCTIONS . . . . . . . .1 D O O RT Y P E S ................. 2 TOOLS REQUIRED . . . . . . . . . . . .2 HARDW ARE PROVIDED . . . . . . .2-3 BEFORE YOU BEGIN . . . . . . . . . . .4 COMPLETED INST ALLA TION . . . .4 A S S E M B L Y ................. 4 - 6 INST ALLA TION . . . . . . . . . . . . . .7-1 1 ADJUSTMENT . . . . . [...]
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Page 3
DOOR TYPES 1 TOOLS REQUIRED HARDW ARE PROVIDED Installation Hardware: (4) Large Clevis Pin (1) (5) Carriage Bolts (2) (6) Wood Screws (4) (7) Clevis Pins (medium) (2) (8) Hex Screws (4) (9) Rope (10) Handle (1 1) Lock W ashers (6) (12) Nuts (6) (13) 4mm Anchors (2) (14) R-Clip (4) (15) 8mm Anchors (4) (16) Sheet Metal Screw (4) 4 9 8 5 6 7 13 12 1 [...]
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Page 4
1 2 3 4 Segmented Pole Pack 3m Chain Pack and Joiner Pole Adaptor Kit 6 5 7 10 9 8 MT60P OPENER CART ON (1) MT60P Opener (2) Angled door arm (3) Door mounting Bracket (4) Straight door arm (5) Chain pack and joiner (6) Stop collar , nut & bolt (7) Header bracket (8) Pole kit adaptor (9) Idler pulley assembly (10) T rolley assembly POLE OPTIONS [...]
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Page 5
COMPLETED INST ALLA TION (TIL T DOOR EXAMPLE SHOWN) As you proceed with the assembly , installation and adjustment procedures in this manual, you may find it helpful to refer back to this illustration of a completed installation for tilt doors (for sectional doors refer section 21). 6 9 8 7 1 2 12 4 1 1 13 10 5 NOTICE DOOR 3 14 15 BEFORE YOU BEGIN:[...]
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Page 6
5 1 1 1 INST ALL THE POLE ADAPTOR Remove the four (factory fitted) washered screws (1). THESE W ASHERED SCREWS MUST BE USED TO F ASTEN THE POLE KIT ADAPTOR. Place the pole adaptor bracket on the opener as illustrated using the 4 washered screws (1) to fasten in place (tighten to between 20-22Nm). Absolute minimum stop collar setting 1 2 3 Slide the[...]
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Page 7
6 1 2 3 Additional Step for 2750mm Pole All Chain kits supplied are for 3000mm poles. Y ou will need to remove the pre-measured section of chain for use with the 2750mm pole option. Locate the two removable links and remove the section of chain between them. Once the section of chain has been removed use one of the joiners to re-join the shortened [...]
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Page 8
7 POSITION THE HEADER BRACKET The header bracket must be rigidly fastened to a structural support of the garage. Reinforce the wall or ceiling with a 40mm (1-1/2") board if necessary . Failure to comply may result in improper operation of safety reverse system. Y ou can attach the header bracket either to the header wall (1) or to the ceiling [...]
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Page 9
8 2 1 2 1 Pole Door 50mm spacer should be used to determine the correct mounting position Header Bracket 50mm (2”) above the highest point of travel Header Bracket 50mm spacer should be used to determine the correct mounting position 50mm (2”) above the highest point of travel Door Pole 100mm spacer should be used to determine the correct mount[...]
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Page 10
9 HANG THE OPENER The opener must be securely fastened to a structural support of the garage. Three representative installations are shown. Y ours may be different. Hanging brackets (1) should be angled (Figure A) to provide rigid support. On finished ceilings, (Figure B) attach a sturdy metal bracket (not supplied) (4) to a structural support befo[...]
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Page 11
10 F ASTEN DOOR BRACKET Sectional and One-Piece Door Installation Procedure: Door bracket (1) has left and right side fastening holes. If your installation requires top and bottom fastening holes use both the door bracket and door bracket plate (2) as shown. 1. Center door bracket (with or without door bracket plate, as required) at the top inside [...]
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Page 12
11 Ring Fastener Door Bracket Straight Door Arm Curved Door Arm Trolley 4 5 Door Bracket 3 Cut this end Emergency Release Handle 4 5 3 Clevis Pin 6 Pulley 200mm (8”) min. Figure 1 Figure 2 Figure 3 HAR DW ARE PROVIDED 7 5 4 7 3 6 Trolley Pulley 200mm (8”) min. Trolley Pulley 200mm (8”) min. Make sure garage door is fully closed. Pull the emer[...]
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Page 13
12 ADJUSTMENT SECTION 1 2 3 1 2 3 4 5 m m e e r r l l i i n n + + m m e e r r l l i i n n + + 22 2 2 (2x) 3 4 SETTING THE FORCE The force setting button is located behind the light lens of the opener . The force setting regulates the amount of power required to open and close the door . 1. Open the light lens. Locate the orange button (2). 2. Push [...]
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Page 14
13 TEST THE SAFETY REVERSE SYSTEM Procedure: Place a 40mm obstacle (1) laid flat on the floor under the garage door . Operate the door in the down direction. The door must reverse on the obstacle. If the door stops on the obstacle, remove obstacle and repeat Setting the Limits and Force Steps, then repeat safety reverse test. When the door reverses[...]
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Page 15
14 INST ALLING THE CM128 WIRELESS W ALL BUTTON (OPT IONAL) Carefully pry open the CM128 and locate the two screw for mounting. T o attach to the wall, use the two screws and wall anchors provided if mount to plaster wall (if using a recessed wall box do not use anchors). NOTE: Tightening the wall mount screws will reduce clearance between bracket a[...]
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Page 16
15 1 2 1 3 4 LOCK LIGH T 2 LOC K LIGH T 3 LOC K LIGHT NOTE: Y our new Keyless Entry must be programmed to operate your garage door opener . Program the Receiver to Match Additional T ransmitter Code Using the orange “LEARN” Button: 1. Press and release the orange “learn” button (1) on opener . The learn indicator light will glow steadily fo[...]
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Page 17
16 4 2 3 1 WHT -2 RED -1 5 6 6mm 1 2 4 WHT RED 1 4 LOCK LIGHT 3 3 2 3 INST ALL DOOR CONTROL (OPTIONAL) There are 2 terminals (1) on the back of the door control (2). Strip about 6mm (1/4") of insulation from bell wire (4). Separate wires enough to connect the white/red wire to RED terminal screw 1 and the white wire to WHT terminal screw 2. Fa[...]
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Page 18
17 USING THE MOTION DETECTING CONTROL P ANEL (optional accessory) Press the push bar (1) to open or close the door . Press again to stop the door . Light feature Press the light button to turn the opener light on or off. It will not control the opener lights when the door is in motion. If you turn it on and then activate the opener , the light will[...]
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Page 19
18 ACCESSORIES (1) Model CM844 4 Channel transmitter (2) Model CM128 Wireless W all Button (3) Model C940 Single-Channel transmitter (4) Model C943 3-Channel transmitter (5) Model C945 3-Channel Mini transmitter (6) Model C98 Motion Detecting Control Panel (7) Model C840 Keyless Entry System (8) Model C77 The Protector System TM IR Beams (9) Model [...]
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Page 20
19 NOTICE 041A2828 RAIL GREASE NO. 83A4 083A0011-1 178B0086B 012B0906 178B0034B PDR30005 2.75m Segmented Pole Pack 012B0905 001A6829 001A7350 001A5643-23 184A0242 012A0928 142A0229 142A0230 0 0 2 A 16 59 0 1 2 B 04 1 5 0 0 2 A 16 58 REPLACEMENT P ARTS 33[...]
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Page 21
20 041A5735C 041A0079 204C0240-2 041D0577 108C0082 041A5908 041A5797 158A0049 031D0587 If the supply cord is damaged, it must be replaced by the manufacturer , its service agent or similarly qualified persons in order to avoid hazard. REPLACEMENT P ARTS 34 CARE OF YOUR OPENER When properly installed your opener will operate with minimal maintenance[...]
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Page 22
TROUBLE SHOOTING 21 1. Opener doesn't operate from either door control or remote: • Does the opener have electric power? Plug lamp into outlet. If it doesn't light, check the fuse box or the circuit breaker . (Some outlets are controlled by a wall switch.) • Have you disengaged all door locks? Review installation instruction warnings [...]
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Page 23
22 Y our opener can be activated by any of the following devices: • The Motion Detecting Control Panel. Hold the button down until door starts to move. • The Outside Keyswitch or Keyless Entry System (if you have installed either of these accessories). • The T ransmitter . Hold the push button down until the door starts to move. Opening the D[...]
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Page 24
1 14A4217E © 201 1 The Chamberlain Group, Inc 23 TM T rademark of The Chamberlain Group, Inc. ® Registered T rademark of The Chamberlain Group, Inc. CHAMBERLAIN LIMITED W ARRANTY Merlin Professional MT60P Sectional Garage Door Opener Chamberlain Australia Pty Limited / Chamberlain New Zealand Limited ( Chamberlain ), the manufacturer of Merlin ®[...]