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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Chamberlain Power Drive, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Chamberlain Power Drive one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Chamberlain Power Drive. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Chamberlain Power Drive should contain:
- informations concerning technical data of Chamberlain Power Drive
- name of the manufacturer and a year of construction of the Chamberlain Power Drive item
- rules of operation, control and maintenance of the Chamberlain Power Drive item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Chamberlain Power Drive alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Chamberlain Power Drive, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Chamberlain service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Chamberlain Power Drive.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Chamberlain Power Drive item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
GARAGE DOOR OPENER ASSEMBL Y/INST ALLA TION MANUAL ■ Please read this manual and the enclosed safety materials carefully! ■ Fasten the manual near the garage door after installation. ■ The door WILL NOT CLOSE unless the Protector System ® is connected and properly aligned. ■ Periodic checks of the opener are required to ensure safe operati[...]
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Page 2
Before you begin: • Disable locks (contact your door manufacturer for information on disabling your door locks.) • Remove any ropes connected to garage door . • Complete the following test to make sure your garage door is balanced and is not sticking or binding: 1. Lift the door about halfway as shown. Release the door . If balanced, it shoul[...]
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Page 3
3 PLANNING Identify the type and height of your garage door . If you have a one-piece door , follow the assembly instructions contained in this manual and refer to the Installation Instructions One-Piece Door for installation procedures. Survey your garage area to see if any of the conditions below apply to your installation. Additional materials m[...]
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Page 4
Chain and Cable in Dispensing Carton Straight Door Arm Section Hanging Brackets Chain Spreader with Screws Motor Unit with Light Lenses (varies depending upon model purchased) Rail Center/Back Sections (4) Rail Front (header) Section (1) “U” Bracket A1 1 Idler Pulley (included with hardware) A12 T rolley A13 Header Bracket A14 Door Bracket A15 [...]
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Page 5
Nut 5/16" - 18 (4) Clevis Pin 5/16" x 1-1/2" (1) Drywall Anchors (2) Rope Ring Fastener (3) Lock Washer 5/16" (7) Lag Screw 5/16"-18 x 1-7/8" (2) Wing Nut 1/4 x 20 (2) Insulated Staples (30) Rail Grease Hex Bolt 5/16"- 18 x 7/8" (4) Carriage Bolts 1/4"-20 x 1/2" (2) Lag Screw 5/16"- 9 x 1-5/8&q[...]
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Page 6
6 ASSEMBL Y Window Cut-Out Idler Pulley Hole A13 A7 A7 A7 A7 A 8 As a temporary trolley stop, insert a screwdriver into the hole 10" (25 cm) away from the front of the rail, as shown. Assemble the Rail Front Rail (TO DOOR) Back Rails (TO MOT OR UNIT) A1 1 “U” Bracket Window Cut-Out A 8 10" (25 cm) As a temporary trolley stop, insert a[...]
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Page 7
7 Attach Chain Spreader Cable Loop A2 Chain and Cable Do NOT remove Chain/Cable from box B2 Lock Washer B7 Nut B5 Idler Bolt Pulley Rail Bolt Nut Washer Cable Loop A12 Idler Pulley A2 Chain and Cable ALL HARDW ARE SHOWN ACTUAL SIZE T o avoid serious damage to opener , ONL Y use bolts/fasteners mounted in top of motor unit. WARN ING CAUTION WARN ING[...]
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Page 8
8 Cable Chain Motor Unit Sprocket A2 Chain and Cable in Dispensing Carton Leave chain/cable inside carton to prevent kinking B4 Master Link Clip-On Spring B1 Trolley Threaded Shaft B4 Master Link Bar Attach Chain T o T rolley Threaded Shaft B1 Trolley Threaded Shaft C6 Lock Washer C5 Outer Nut Insert T rolley Threaded Shaft into Round Hole in T rol[...]
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Page 9
If you have a sectional door , proceed to page 10 of this manual. INST ALLA TION IMPORT ANT INST ALLA TION INSTRUCTIONS T o reduce the risk of SEVERE INJUR Y or DEA TH: WARN ING CAUTION WARN ING WARN ING 1. READ AND FOLLOW ALL INST ALLA TION WARNINGS AND INSTRUCTIONS. 2. Install garage door opener ONL Y on properly balanced and lubricated garage do[...]
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Page 10
-In some installations it may be necessary to install a 2x4 across two studs to create a location for header bracket -or over drywall Use lag screws (not provided) to secure 2x4 (structural support) into wood. Use concrete anchors to secure 2x4 into masonry . Add a 2 x 4 as a Structural Support (If Necessary) Highest Point of Travel 2" (5 cm) [...]
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Page 11
11 Garage Door A14 Header Bracket A14 Header Bracket Mounting Hole Existing Header Bracket C2 Spacer Mounting Hole Existing Clevis Pin Option with some pre-existin g installations C1 1 Clevis Pin C6 Ring Fastener Opener Carton Ceilin g Mount A14 Header Bracket Mounting Hole C1 1 Clevis Pin C6 Ring Fastener NOTE: If the door spring is in the way , y[...]
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Page 12
12 Remove 2 x 4 Close door Attach Hanging Brackets to Ceiling and Fasten Motor Unit to Hanging Brackets Remove 2x4 and Close Door C9 Hex B olt C4 N ut C5 L ock Washer C8 L ag Screw ALL HARDW ARE SHOWN ACTUAL SIZE 2 x 4 If the top section or panel hits the trolley when you raise the door , pull down on the trolley release arm to disconnect inner and[...]
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Page 13
13 UP Center of Garage Door C10 Self-Threading Screws Metal, insulated or lightweight factory reinforced doors UP Center of Garage Door Bolt 5/16" x 2" (Not Provided) Wood doors Fasten Door Bracket NOTE: The 1/4"-14 x 5/8" self-threading screws are not intended for use on wood doors. OR Door Bracket Location Door Arm Connects Di[...]
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Page 14
C7 Clevis P in C21 Clevis P in C6 Ring F astener C5 L ock Washer C4 N ut C9 Hex B olt ALL HARDW ARE SHOWN ACTUAL SIZE Pull Down to Release T rolley C4 Nut C5 Lock W asher C9 Hex Bolt A1 Curved Door Arm A5 Straight Door Arm 14 ENGAGED Attach Emergency Release Rope and Handle C21 Clevis Pin C5 Ring Fastener A5 Straight Door Arm Connect Straight Door [...]
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Page 15
15 5 FEET (1.5 m) MINIMUM Door Control Wire Do NOT strip any insulation from the staples C1 Insulated Staple C1 Insulated Staple LOCK LIG HT C12 Screw C15 Drywall Anchors C12 Screw Multi-Function Door Control Multi-Function Door Control: Gang Box Installation Multi-Function Door Control: If, No Gang Box is Present Position Door Control, Route Door [...]
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Page 16
16 Ground Wire Black Wire White Wire Black Wire Ground Tab Green Ground Screw Ground Wire White Wire Black Wire Remove Motor Unit Screws and Cover Remove Power Cord Run Wire from Outlet to Motor Unit Replace Motor Unit Cover and Screws 100 W att (Max) Standard Light Bulb Flex Sides of Light Lens to Remove Lens from T abs Rotate Light Lens Down Inst[...]
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Page 17
17 The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction. NOTE: DO NOT operate the opener at this time. IMPORT ANT INFORMA TION ABOUT THE SAFETY REVERSING SENSOR When properly connected and aligned, the sensor will detect an obstacle in the path of its electronic beam. The [...]
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Page 18
18 Wall installation (optional) Door T rack Attach with concrete anchors (not provided) Sensor B eam N o Higher Than 6 " (1 5 cm) Above F loor F asten 2x4 to Wa ll with L ag Screws ( N ot P rovided) L ag Screws ( N ot P rovided) Sensor B eam N o Higher Than 6 " (1 5 cm) Above F loor I nside Garage W all Assemble Safety Reversing Sensors M[...]
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Page 19
19 Sensor Safety Sensor Wire Safety Sensor Wire Sensor C1 Insulated Staple C1 Insulated Staple C1 Insulated Staple Do NOT strip any insulation from the staples Run Safety Sensor Wire to Motor Unit and Secure with Insulated Staples WIRE SAFETY REVERSING SENSOR L ocate the quick connect terminals on your garage door opener , they are located on back [...]
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Page 20
20 Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSL Y INJURED or KILLED by a closing garage door . • Incorrect adjustment of garage door travel limits will interfere with proper operation of safety reversal system. • If one control (for ce or travel limits) is adjusted, the other contr[...]
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Page 21
21 ADJUSTMENT STEP 2 Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSL Y INJURED or KILLED by a closing garage door . • T oo much force on garage door will interfere with proper operation of safety reversal system. • NEVER increase for ce beyond minimum amount required to close garage d[...]
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Page 22
22 TEST THE SAFETY REVERSAL SYSTEM T est • With the door fully open, place a 1-1/2 " (3.8 cm) board (or a 2 x 4 laid flat) on the floor , centered under the garage door . • Operate the door in the down direction. The door must reverse on striking the obstruction. Adjust • If the door stops on the obstruction, it is not traveling far enou[...]
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Page 23
23 IMPORT ANT SAFETY INSTRUCTIONS T o reduce the risk of SEVERE INJUR Y or DEA TH: WARN ING CAUTION WARN ING WARN ING 1. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS. 2. AL W A YS keep remote controls out of reach of children. NEVER permit children to operate or play with garage door control push buttons or remote controls. 3. ONL Y activate garag[...]
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Page 24
24 CARE OF YOUR OPENER Limit and Force Adjustments Weather conditions may cause some minor changes in door operation requiring some readjustments, particularly during the first year of operation. Pages 20 and 21 refer to the limit and force adjustments. Only a screwdriver is required. Follow the instructions carefully . Repeat the safety reverse te[...]
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Page 25
25 1. My door will not close and the light bulbs blink on my motor unit: The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction. • V erify the safety sensors are properly installed, aligned and free of any obstructions. Refer to Installation Step, Install The Protector Sys[...]
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Page 26
26 Safety reversing sensors wire shorted or black/white wire reversed. Safety reversing sensors wire open (broken or disconnected). OR Symptom: One or both of the Indicator lights on the safety sensors do not glow steady . • Inspect sensor wires for a short (staple in wire), correct wiring polarity (black/white wires reversed), broken or disconne[...]
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Page 27
KG 1 3 9 7 5 KG 1 3 9 7 5 27 1. Press and release the “learn” button on the motor unit. The learn indicator light will glow steadily for 30 seconds. 2. Within 30 seconds, press and hold the button on the hand-held remote* that you wish to operate your garage door . 3. Release the button when the motor unit lights blink. It has learned the code.[...]
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Page 28
28 1. Press and release the “learn” button on motor unit. The learn indicator light will glow steadily for 30 seconds. 2. Within 30 seconds, enter a four digit personal identification number (PIN) of your choice on the keypad. Then press and hold the enter button. 3. Release the button when the motor unit lights blink. It has learned the code. [...]
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Page 29
29 T o replace battery , use the visor clip or screwdriver blade to pry open the case as shown. Insert battery positive side up (+). Dispose of old battery properly . Replace the battery with only 3V2032 coin cell batteries. T o prevent possible SERIOUS INJUR Y or DEA TH: • NEVER allow small children near batteries. • If batter y is swallowed, [...]
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Page 30
6 5 7 4 3 2 1 30 KEY P ART NO. NO. DESCRIPTION 1 4A1008 Master link kit 2 41C5141-1 Complete trolley assembly 3 183C158-13 Rail - front (header) section 4 183C157-9 Rail - center/back section 5 144C56 Chain idler pulley 6 41A5807 Chain and cable 7 12D598-1 “U” bracket NOT SHOWN 183A163 Wear pads 19A47 Cover protection bolt spacer RAIL ASSEMBL Y[...]
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Page 31
DN UP Brown Wire (Down) Contact LIMIT SWITCH ASSEMBL Y Grey Wire Y ellow Wire (Up) Contact Center Limit Contact Drive Gear 2 10 8 14 12 15 5 19 3 9 4 16 11 7 18 13 17 6 6 7 1 KEY P ART NO. NO. DESCRIPTION 1 41A5615 Chain Spreader 2 41C4220A Gear and sprocket assembly Complete with: Spring washer , thrust washer , retaining ring, bearing plate, roll[...]
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Page 32
SECURITY ✚ ® 3-Button Remote Control: Includes visor clip. SECURITY ✚ ® Keyless Entry: Enables homeowner to operate garage door opener from outside by entering a password on a specially designed keyboard. Also can add a temporary password for visitors or service persons. This temporary password can be limited to a programmable number of hours[...]
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Page 33
33 NOTES[...]
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Page 34
34 NOTES[...]
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Page 35
CHAMBERLAIN 1 YEAR LIMITED W ARRANTY 6 YEAR MOT OR LIMITED W ARRANTY PD210D, PD212D, 7920KD & 248730 The Chamberlain Group, Inc. (“Seller”) warrants to the first retail purchaser of this product, for the residence in which this product is originally installed, that it is free from defect in materials and/or workmanship for a period of 1 YEA[...]
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Page 36
CHAMBERLAIN ® SER VICE IS ON CALL OUR LARGE SERVICE ORGANIZA TION SP ANS AMERICA INST ALLA TION AND SER VICE INFORMA TION IS AS NEAR AS YOUR TELEPHONE. SIMPL Y DIAL OUR T OLL FREE NUMBER: 1-800-528-9131 www .chamberlain-diy .com For professional installation, parts and service, contact your local CHAMBERLAIN ® dealer . Look for him in the Y ellow[...]