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Table of contents for the manual
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Page 1
06601295_42804181 (05-30-07) WARNING 06601295 ASSEMBL Y/USE & CARE MANUAL C O L U M B U S , G A FOR OUTDOOR HOUSEHOLD USE ONL Y . DO NOT USE INDOORS OR FOR COMMERCIAL COOKING. INST ALLER/ASSEMBLER: Leave these instructions with consumer . CONSUMER: Keep this manual for future reference. Read this manual before cooking on grill. Failure to follo[...]
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Page 2
Installation Safety Precautions • Use grill only with LP (propane) gas and the regulator/valve assembly supplied. • Grill installation must conform with local codes, or in their absence with National Fuel Gas Code, NFP A 54 / ANSI Z223.1 or CAN/CGA-B149.2 Propane Installation Code. Handling and storage of LP cylinders must conform to LP Gas Cod[...]
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Page 3
Parts List Key Qty . Description Kit Number A.......1 .......Base Assy .. ......................................................... 29001 148 B.......1 .......Control Panel Leg Kit ........................................... 55710172 C ......2 .......Cart Leg ................................................................55710167 D ......1 .......[...]
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Page 4
Use & Care LP T ank (LP Gas Supply Cylinder) • The LP tank used with your grill must meet the following requirements. • LP tank designed for use with your grill measures 12” (diameter) x 12-1/2” (tall) with 14 lb. capacity maximum. LP tank which measures 12” (30.5cm) (diameter) x 18” (45.7 cm) (tall) with 20 lbs. (9 kg.) capacity ma[...]
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Page 5
3 1 4 2 3 Leak T est • Leak test must be repeated each time LP tank is exchanged or refilled. • Do not smoke during leak test. • Do not use an open flame to check for gas leaks. • Grill must be leak checked outdoors in well-ventilated area, away from ignition sources such as gas fired or active electrical appliances. During leak test, keep [...]
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Page 6
Safety Tips s Before opening LP tank valve, check the coupling nut for tightness. s When grill is not in use, turn off control knob and LP tank valve. s Never move grill while in operation or still hot. s Use long-handled barbecue utensils and oven mitts to avoid burns and splatters. s The grease cup must be attached to grease clip and emptied afte[...]
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Page 7
• Clean burner twice a month when in regular use. Clean burner prior to use after storage. Spiders and insects like to build nests in burner tubes (especially during colder months). These nests can cause flashback (fire in burner tube). CA UTION CA UTION T ypical spider web inside burner Match-lighting holes Match Lighting s Do not lean over gril[...]
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Page 8
A 1 1 Items to Assemble 1 Grill Bottom 1 Control Leg 1 Ignitor 2 #10-24x1” Machine Screws 2 #10-24 Lock Nuts 2 T -Nuts 2 #10-24x3/8" Self-T ap Screws Before Beginning Assembly • Remove all contents from box. Lay cardboard on the ground when unpacking, assemble grill parts on the cardboard to avoid scratching surfaces. • Carefully read an[...]
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Page 9
1 2 Items to Assemble 2 Plain Legs 4 #10-24x1”Machine Screws 4 #10-24 Lock Nuts (keps) 4 T -Nuts 4 #10-24x3/8" Self-T ap Screws A Unfold legs. Fasten each leg using (2) #10-24x3/8” self-tap screws. B Attach leg handle onto one leg with machine screws and hex nuts. Only finger tighten hex nuts. Secure with t-nuts. C Place screws and hex nut[...]
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Page 10
3 4 Items to Assemble: 1 Base 6 #10-24x1”Machine Screws 6 Lock Nuts (#10-24) Items to Assemble: 1 V alve/Hose/Regulator 2 #6-32x3/8” Machine Screws T urn cart over as shown. Make sure wheels on base face away from control leg. A Each leg attaches to base with two machine screws and hex nuts. #10-24x1” Machine Screws Qty:6 #10-24 Lock Nuts Qty[...]
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Page 11
5 Items to Assemble: 1 Burner 2 #10-24x3/8” Machine Screws 2 Lock Nuts (#10-24) 1 V alve Cover 2 #10x3/8” Self-tap Screw 1 Control Knob A Insert burner tube into center hole through grill bottom. B Then insert burner tube through hole in valve cover , making sure flanges are facing towards control panel leg. C Engage burner tube over valve atta[...]
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Page 12
6 Items to Assemble: 4 Lock Nuts (#10-24) 3 #10-24x2” Machine Screw 3 Spacers 1 Electrode 1 #10-24x3/8” Machine Screw A Place the 2” machine screw from under grill bottom. Slide a spacer onto screw , attach with hex nut. B Insert long end of electrode from beneath grill bottom. C Secure with 3/8” machine screw and hex nut. #10-24x3/8” Mac[...]
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Page 13
8 Items to Assemble 1 Grease Clip 1 Grease Cup A Thread end of grease wire through hole from inside grill bottom. B Place curved end of grease clip into other hole. C Shows grease clip correctly assembled from inside grill bottom. D Place grease cup into grease clip. B C D A 9 Items to Assemble: 1 Cooking Grate A Cooking grate rests on T -nuts. A G[...]
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Page 14
Items to Assemble: 1 Lid Handle 2 Machine Screw 2 Lock Nuts (#10-24) (keps) 1 T emperature Gauge w/Wing Nut Items to Assemble: 3 Lid Hangers 3 #12-14x1/2” Self-tap Screw A Attach lid handle to lid with machine screws and hex nuts. Tighten the screws not the hex nuts. B Remove wing nut from thermometer . Place thermometer into lid and reattach the[...]
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Page 15
Size/Qty . 1 inch 1/2 inch 1 inch 2 lbs. 1-3/4 lbs. 8 oz. 1 each 2 lbs. 8 oz. 1 each 1 each 1 each Cooking Chart Cooking times and temperatures may vary according to specific recipes, cooking conditions or barbecue equipment used. T ake this into consideration to insure best results. T emperatures: High = 500-650°F / Medium = 350-450°F / Low = 20[...]
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Page 16
Problem Burner will not light using ignitor Burner will not match light. Sudden drop in gas flow or low flame. Flames blow out Flare-up Persistent grease fire Flashback...(Fire in burner tube) Unable to fill LP tank Possible Cause W ire and/or electrode covered with cooking residue. Electrode and burner are wet. Electrode cracked or broken ”spark[...]
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Page 17
Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The manufacturer reserves the right to require that defective parts be returned, po[...]
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Page 18
Please register your grill online at: (If you register online, you do not need to send in this registration card.) WWW .GRILLREGISTRA TION.COM 18 • 06601295[...]
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Page 19
Page intentionally blank 06601295 • 19[...]
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Page 20
Char-Broil, LLC • Columbus, GA 31902 • Assembly Instructions ©2006[...]