Char-Broil 463230513 manual

Assembly instructions © 2013 PR ODUCT GUIDE MODEL 463230513 © 2013 Char-Broil, LLC Columbus, GA 31902 Printed in China Serial Number Date Purchased IMPORT ANT : Fill out the product record information below . See rating label on grill for serial number . For support and to register your grill, please visit us at www .charbroil.com If you have que[...]

F o r Y o u r S a f e t y ....................................2 - 3 G r i l l i n g G u i d e ......................................4 - 7 U s e a n d C a r e ....................................8 - 1 4 L i m i t e d W a r r a n t y ....................................1 5 P a r t s L i s t ..........................................1 6 P a r t s D i [...]

3 WARNING Installation Safety Precautions • Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. If your grill is Dual Fuel ready , a conversion kit must be purchased for use with natural gas. • Grill installation must conform with local codes, or in their absence of local codes, with either the Nationa[...]

4 First Time Use Read your Assembly Manual and ensure the grill is put together properly . Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use. This aids in removing the oils used during manufacturing. Lava Rock[...]

5 Outdoor grilling is really quite simple. Y ou'll succeed with burgers, dogs, or steaks usually on your very first try . With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling. Before you start grilling, organize your food according to cooking tech[...]

6 Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather , you will need more heat to reach an ideal cooking temperature, and grilling may take longer . The meat's internal temperature and thickness can also[...]

7 Why Clean? We've all heard the saying 'An ounce of prevention is worth a pound of cure'. This is great advice when it comes to keeping your grill clean. Routine Care Periodic cleaning of this grill is necessary , as grill fires can occur when grease and food debris collect in the bottom of the grill. After each use, remove any rema[...]

• NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you s[...]

9 WARNING If “growing” bubbles appear do not use or move the LP cylinder . Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. T urn all control knobs to the OFF position. 3. T urn LP cylinder OFF by turning hand-wheel clo[...]

10 6. T urn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE: If you cannot complete the connection, dis[...]

1 1 Safety Tips Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP cylinder valve. Never move grill while in operation or still hot. Use long-handled barbecue utensils and oven mitts to avoid burns and splatters. Maximum load for sideburner and side shelf is 10 lbs. ?[...]

12 Match-Lighting ▲ Do not lean over grill while lighting. 1. Open lid. T urn ON gas at LP cylinder . 3. Push in and turn far left burner knob to the HIGH position. Be sure burner lights and stays lit. 4. Light adjacent burners in sequence by pushing knobs in and turning to the HIGH position. CA UTION If ignition does NOT occur in 5 seconds, turn[...]

13 Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW . Y ou should see a smaller flame in LOW position than seen on HIGH . Perform burner flame check on sideburner , also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the T r[...]

14 Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. T urn gas OFF at control knobs and LP cylinder . 2. Remove cooking grates and flame tamers. 3. Remove carryover tubes and burners. 4. 5. Carefully lift each burner up and away from valve openings. We s[...]

15 This warranty only applies to units purchased from an authorized retailer . Manufacturer warrants to the original consumer-pur chaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. Th[...]

P ARTS LIST NOTE: Some grill parts shown in the assembly steps may dif fer slightly in appearance from those on your particular grill model. However , the method of assembly remains the same. 16 K ey Qt y D es cr i pt i on A 1 FI REBOX B 5 MAIN BUR NER- T UBE B U RN ER C 1 MAIN BUR NER- B AR BUR N ER D 1 ELECT ROD E , F/ T UBE BUR NER E 1 ELECT ROD[...]

17 W V N CC B C D E B B B B P T S Q R I H II JJ A G GG M TT NN K BB EE AA Z Y X FF U DD L L L L L L M M M M M RR KK YY PP VV WW MM XX ZZ LL L M QQ OO AAA SS J BBB BBB ZZ WW TT RR KK KK KK KK W W W UU CCC P ARTS DIAGRAM O DDD DDD EEE FFF FFF V V V V HH F F F F YY XX[...]

Right Side Panel Left Side Panel Magnet Assembly Lower Back Panel Bottom Shelf Left Side Panel Right Side Panel For Front Door Brace Assembly Bottom Shelf Rear Front 18 1/4-20x2-3/8" Machine Screw Qty . 6 ASSEMBL Y 1 • Place bottom shelf between side panels with cut out hole for LP cylinder on left. Attach to left and right side panels with [...]

19 3 • Hook tank exclusion wire onto the metal tabs on lower back panel, attach other ends to bottom shelf with #8x3/8” sheet metal screws . 4 • Place front door brace as shown. Attach to left and right side panels with 1/4-20x2-3/8" machine screws and 1/4-20 flange nuts . #8x3/8" Sheet Metal Screws Qty . 2 Front Door Brace 1/4-20 F[...]

B 1/4-20x2" Machine Screw Weight Block 1/4-20 Flange Nut C Locking Caster Locking Caster Fixed Caster Fixed Caster Left Side Panel Right Side Panel Rear Front 20 A • Turn assembly upside down. • Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the legs until secure[...]

21 6 • Stand cart upright. • This step requires two people to lift and position grill head onto cart. • Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach with 1/4-20x1/2” screws. 1/4-20x1/2" Screw Qty . 4 Grill Head Right side panel removed for clarity[...]

22 1/4-20x1/2" Screw 7mm Fiber W asher 7 • Install tool hooks onto towel bar . NOTE: T ool hook openings should face side shelf when installed. Attach towel bar to right side shelf with 1/4-20x1/2” Screws , 7mm lock washers and 7mm flat washers (A) . • Hook the right side shelf to firebox by the pre-assembled screws (B) . • Inside fire[...]

23 9 10 1/4-20x1/2" Machine Screw Qty . 2 1/4-20 Flange Nut Qty: 1 #8x3/8" sheet metal screws Qty . 2 • Attach fascia to firebox with #8x3/8” sheet metal screws . 7mm Fiber W asher Qty . 1 A B C 1/4-20x1/2" Screw 7mm Fiber W asher 1/4-20 Flange Nut Left Side Shelf C Fascia, Left Side Shelf • Hook the left side shelf to firebox [...]

24 11 #8 Wing Nut Qty . 1 #8-32x3/8" Stainless Steel Screw Qty . 2 • Attach sideburner bezel and valve with #8-32x3/8” Stainless Steel screws. (A) . • Place sideburner into shelf. Make sure valve is inside sideburner tube. Attach sideburner with #8 wing nut (B). Hook venturi clip to sideburner tube and around manifold. Attach sideburner [...]

25 12 #10-24x1/2" Machine Screw Qty: 4 5mm Flat W asher Qty: 4 5mm Lock W asher Qty: 4 • Attach handles to doors with #10-24x1/2” machine screws, 5mm flat washers and 5mm lock washers . • Insert hinge pin on bottom shelf into hole in door . Press upper hinge pin in front door brace, align hinge hole on top of door, and release hinge pin [...]

26 • Place heat tents over tube burners by inserting tabs into slots in front of firebox. Opposite ends of heat tents rest on pins in back of firebox. NOTE: There is no heat tent over sear burner . 13 Heat T ent Back of Firebox Pin Heat T ent Front of Firebox 14 • Place cooking grates onto grate rests. • Insert ends of W arming Rack pivot wir[...]

27 Grease T ray Grease Pan 15 16 • LP tank is sold separately . Use only with an OPD (over-fill protection device) equipped LP tank. Fill and leak-check before attaching to grill and regulator . See Use and Care section to correctly Leak T est and perform the Burner Flame Check. • Place Lp tank into hole in bottom shelf with tank collar opening[...]

D ANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder . Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire coming through control panel. Grease fire or continuo[...]

T roubleshooting ( continued ) Problem Burner(s) will not light using ignitor . (See Electronic Ignition T roubleshooting also) Burner(s) will not match light. Sudden drop in gas flow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback... (fire in burner tube(s)). Unable to fill LP cylinder . One burner does not light from ot[...]

T roubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when Electronic Ignition Button is pressed; no noise can be heard from spark module. SECTION II SECTION III Sparks are present but not at all electrodes and/or not at full strength Possible Cause • Battery not installed properly . • Dead batte[...]

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