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Char-Broil 463666508 manual

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Table of contents for the manual

  • Page 1

    THIS GRILL IS FOR OUTDOOR USE ONL Y . If you have any questions or need assistance during assembly , please call 1-800-241-7548. T o insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com 463666508 • 80013142 • 07-30-07 CA UTION: Read and follow all safety statements, assembly instructions, a[...]

  • Page 2

    2 • 463666508 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. WARNING CA UTION For residential use only. Do not use for commercial cooking. WARNING CALIFORNIA PROPOSITION[...]

  • Page 3

    T ABLE OF CONTENTS F o r Y o u r S a f e t y ......................................2 G r i l l S e r v i c e C e n t e r ...................................2 P r o d u c t R e c o r d I n f o r m a t i o n ............................2 Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2 S a f e t y S y m b o l s ..[...]

  • Page 4

    • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you s[...]

  • Page 5

    WARNING If “growing” bubbles appear do not use or move the LP cylinder . Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. T urn all control knobs to the OFF position. 3. T urn LP cylinder OFF by turning hand-wheel clock[...]

  • Page 6

    6. T urn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE: If you cannot complete the connection, discon[...]

  • Page 7

    For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly . • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garag[...]

  • Page 8

    CA UTION If ignition does NOT occur in 5 seconds, turn the burner controls OFF, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidently ignite with risk of injury. Burner Flame Check • Remove cooking grates and flame tamers. Light burners[...]

  • Page 9

    Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 2. vaporiser b 3. 4. 5. 6. 7. 8. VERY IMPORTANT: Burner tubes must reengage valve openings. See illustration (A). 9. electrode 10. vaporiser grease cup 1 1. [...]

  • Page 10

    Food Safety Food safety is a very important part of enjoying the outdoor cooking experience. T o keep food safe from harmful bacteria, follow these four basic steps: Clean: W ash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry . Separate: Separate raw meats and poultry from ready-to-eat foods to avo[...]

  • Page 11

    463666508 • 1 1 P ARTS LIST – Model No. 463666508 Key Qty Description Part # A 1 Firebox Assembly . . . . . . . . . . . . . . . . . 80013174 B 1 V alve/Hose/Regulator. . . . . . . . . . . . . . 80013175 C 1 Control Panel . . . . . . . . . . . . . . . . . . . . 80013176 D 2 Control Knob . . . . . . . . . . . . . . . . . . . . 41540002 E 1 I g n [...]

  • Page 12

    12 • 463666508 P ARTS DIAGRAM – Model No. 463666508 A CC CC B C D E F G G H H I I J J K K L L M M N O O P Q R S DD DD T U W X Y Z AA V AA BB FF EE GG GG[...]

  • Page 13

    463666508 • 13 2 ASSEMBL Y – Model No. 463666508 1 T urn assembly over and attach back support brace to legs and side support braces using four 1/4-20x2” carriage bolts and four 1/4-20 tee knobs (A). Make sure the mounting brace with flanges is facing downward before attaching the two center brace tank exclusion bars with two #10-3/8” self-[...]

  • Page 14

    14 • 463666508 3 4 T urn assembly upside-down. Insert axle bolts into wheels. position tank support bracket between left legs. Insert axle bolt through leg and bracket and secure with hitch pin . Facing the back, 5/16” Axle Bolt Qty. 2 1” Hitch Pin Qty. 2 Tank support bracket 80013187 Wheel 80012751 “Cone” side of wheel against leg. Attac[...]

  • Page 15

    5 Place cart in the upright position. Place firebox assembly onto cart, making sure that regulator hose hangs inside cart and control panel overlaps front panel. Secure firebox to cart using four #10-24x1¼” carriage bolts, fiber washers and #10-24 wing nuts. #10-24x1¼” Carriage Bolt Qty. 4 #10-24 Wing Nut Qty. 4 Firebox assembly 80013174 Cont[...]

  • Page 16

    7 1/4-20 Tee Knob Qty. 8 1/4-20x2” Carriage Bolt Qty. 8 Push Fastener Qty. 4 Slide shelf arms into leg assemblies and secure with one push fastener per arm. side shelves four 1/4-20x2” carriage bolts and four 1/4-20 tee knobs per shelf. Attach to shelf arms using Shelf arm 80013181 Side shelf 80012749 8 Attach lower lid hinges to back of firebo[...]

  • Page 17

    1/4-20x1/2” Machine Screw Qty. 4 Fiber Washer Qty. 6 #10-24 Wing Nut Qty. 2 Attach handle to front of lid using two insulation washers , fiber washers and #10-24 wing nuts . Attach upper lid hinges to back of lid using two 1/4-20x1/2” machine screws , fiber washers , and 1/4-20 flange nuts per hinge. Hinges should curve downward when properly i[...]

  • Page 18

    11 Place vaporiser bar onto V -shaped bar rests inside firebox. Place cooking grate onto firebox. Cooking grate 80012776 Vaporiser bar 80012775 NOTE: The vaporiser bar must be inserted into firebox at an angle in order to fit beneath cooking grate supports. 12 Insert ends of SwingAway pivot wire into holes in sides of grill lid. Insert ends of Swin[...]

  • Page 19

    13 Hang grease clip from bottom of firebox and place grease cup into grease clip. Grease clip 80000271 CA UTION Failure to install grease clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease cup 80000270 14 Attach tank retainer wire to left side support brace using one 1/4-20x1¼” carriage b[...]

  • Page 20

    15 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into notches in tank support bracket. Make sure cylinder valve is facing front of grill. Slide tank retainer wire over cylinder collar and tighten te[...]

  • Page 21

    LIMITED W ARRANTY Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The manufacturer reserves the right to require that defective par[...]

  • Page 22

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder . Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire coming through control panel. Grease fire or cont[...]

  • Page 23

    Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor . Burner(s) will not match light. Low flame, drop in gas flow . Flames blow out. Flare-up. Persistent grease fire. Flashback... (fire in burner tube(s)). Unable to fill LP cylinder . Possible Cause PIEZO PUSH-BUTTON AND ROTARY: • Push-button sticks at bottom. • Rotary [...]

  • Page 24

    Please register your grill online at: (If you register online, you do not need to send in this registration card.) WWW .GRILLREGISTRA TION.COM Chimenea / Envíelo a: La parrilla estaba ensamblada 24 • 463666508[...]

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  • Page 28

    Char-Broil, LLC Printed in China • 2007 Columbus, GA 31902 • ST OP Should you encounter a problem with our product CALL US FIRST Do not return this product to the store. WE CAN HELP GRILL SERVICE CENTER 1-800-241-7548 HOURS 8AM-6PM EST Mon-Fri Please ensure your warranty registration is complete. Grilling Safety Checklist Read and understand ow[...]