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Char-Broil 466231203 manual

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Table of contents for the manual

  • Page 1

    466231203 • 1 466231203 / P80112002A (04-15-03) ASSEMBL Y ,USE AND CARE MANUAL CAUTION : Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. INST ALLER/ ASSEMBLER : Leave these instructions with consumer . CONSUMER : Keep this manual for future reference. W ARNING Failu[...]

  • Page 2

    2 • 466231203 Call Grill Service Center For Help And Parts • If you need help or warranty parts call ! 1-800-241-7548 U.S. or 1-800-387-6057 CAN, or send a FAX to 1-706-576-6355. Business hours: Open 24 hours - Seven days a week. • To order non-warranty replacement parts or accessories (grill cover, cleaners, paint) call 1-800-993-2677 or sen[...]

  • Page 3

    466231203 • 3 For Your Safety ......................................................................... 2 Call Grill Service Center For Help And Parts ........................... 2 Installation Safety Precautions ................................................. 2 Safety Symbols ....................................................................[...]

  • Page 4

    4 • 466231203 Key Qt y Description Part # A 1 Lid Plate P001 18036A B 1 Lid Side Panel, Left P00105037K C 1 Lid Side Panel, Right P00106037K D 1 Heat Indicator P00601 181A E 1 Plastic Lid Handle P00202012A F 1 Logo Plate P00403003H G 1 Warming Rack P01505007E H 2 Cooking Grid P01615003E I 3 Flame T amer P01705005E J 1 Griddle P05702002E K 3 Burne[...]

  • Page 5

    466231203 • 5 Exploded View - 466231203 A B C D E F G H I J K L M M M N O P Q R S T U V W X Y Z AA PP BB CC E E KK FF GG NN JJ KK LL UU TT OO QQ RR K DD GG HH KKK I I MM NN OO PP SS UU UU UU VV VV VV VV W W XX XX YY ZZ ZZ AAA BBB CCC DDD EEE FFF GGG HHH I I I JJJ LLL CC MMM[...]

  • Page 6

    6 • 466231203 LF LR RR RF Assembly - 466231203 • Unpack and remove all protective packaging. 1. Position bottom shelf with the 4-hole pattern to the left side. See Fig. 1 . VER Y IMPORT ANT : The labels on the cart legs indicate their assembly position to the bottom shelf. LF LF LF LF LF =Left Front , LR LR LR LR LR =Left Rear , RF RF RF RF RF [...]

  • Page 7

    466231203 • 7 8. Attach the door bracket to the lower holes in the front legs with the end tabs pointing upward and the flange to the rear , pointing downward. Use 2 of the 1/4x1/2" Phillips-head screws. Do not fully tighten. See Fig. 4 . 9. Place doors into the hinge holes of the bottom shelf and door bracket. Push door bracket down until d[...]

  • Page 8

    8 • 466231203 FIGURE 8 17. Secure grill head to all cart legs using 4 of the 1/4x2-1/2" Phillips-head screws and 1/4" nuts . See Fig. 8 . 18. Fully tighten all leg screws, rear panel screws, door bracket screws, and grill head screws. 19. From the back of the cart, slide the grease draining tray into the grill head. Place the grease rec[...]

  • Page 9

    466231203 • 9 25. Place the 3 flame tamers on the lower ledge above burners. See Fig. 12 . They should meet in the center . 26. Place the cooking grids or griddle on the ledge above the flame tamers. 27. Place the secondary cooking rack into the slots on the upper left and upper right of the grill bowl panels. FIGURE 12 Griddle Flame tamer Cookin[...]

  • Page 10

    10 • 466231203 5. Hold regulator, insert nipple (B) into LP tank valve. Hand tighten coupling nut, holding regulator in a straight line (C) with LP tank valve so as not to cross thread the connection. 6. Turn the coupling nut clockwise to tighten to a full solid stop. The regulator will seal on the back-check feature in LP tank valve, resulting i[...]

  • Page 11

    466231203 • 11 • A disconnected LP tank in storage or being transported must have a safety cap installed (as shown). Do not store an LP tank in enclosed spaces such as a carport, garage, porch, covered patio or other building. Never leave a LP tank inside a vehicle which may become overheated by the sun. • Do not store LP tank in an area wher[...]

  • Page 12

    12 • 466231203 Burner Flame Check • Remove grates and flametamers. Light burners, rotate knobs from HI to LOW. You should see a smaller flame in LOW position than seen on HI. Always check flame prior to each use. Perform flame check for sideburner. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Se[...]

  • Page 13

    466231203 • 13 Ignitor Check • Turn gas off at LP tank. Push and hold electronic ignitor button. "Clicks" should be heard and spark seen each time between collector box or burner and electrode. See "Troubleshooting" if no click or spark. Valve Check • Important: Make sure gas is OFF at LP tank before checking valves . Knob[...]

  • Page 14

    14 • 466231203 Food Safety • Food safety is a very important part of enjoying the outdoor cooking experience. T o keep food safe from harmful bacteria, follow these four basic steps: Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry . Separate: Separate raw meats and poultry from ready[...]

  • Page 15

    466231203 • 15 Problem Burner will not light using ignitor. Burners will not match light. Flames blow out. Flare-up. Persistent grease fire. Flashback... (fire in burner tubes) Possible Cause Wires and/or electrode covered with cooking residue. Electrode cracked or broken "sparks at crack" Electrode tip not in proper position Wires are [...]

  • Page 16

    16 • 466231203 A Division of W.C. Bradley Co. P. O. Box 1240 Columbus, GA 31902-1240[...]