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Char-Broil 4984619 manual

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Table of contents for the manual

  • Page 1

    Natural Gas Conversion Kit • • 09/29/07 3496258 N A TURAL GAS CONVERSION KIT FOR OUTDOOR USE ONL Y T his Na tur al Gas Con v er sion Kit can be used ONL Y with Dual Fuel™ g rills. Model # 4984619 For use with Commercial Series Dual Fuel™ Grills only . D ANGER If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. [...]

  • Page 2

    D ANGER Safety Symbols The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual. DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury . WARNING W ARNING: Indicates a potentially hazardous situation which, if not avo[...]

  • Page 3

    Connecting Y our Grill to the Natural Gas Source. 1. 2. Figure A A professionally-installed shut-off valve between the supply piping and the socket is recommended, but not required, by the National Fuel Gas Code. Socket connection must be made outdoors. Coat the gas supply pipe nipple with gas resistant pipe dope or approved teflon tape. Screw sock[...]

  • Page 4

    Safety Tips s When grill is not in use, turn off all control knobs and gas source. CA UTION CAUTION: Sideburner lid must be open when sideburner is in operation, if so equipped. Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from to . Y ou should see a smaller flame in low position than seen on HIGH. Perf[...]

  • Page 5

    T ube Burner Conversion 2 - Remove Self-tap screws and remove Carryover tubes. - Remove screws and washers at back of burners to detach T ube Burners from Burner Brackets. Burner Brackets Lock W asher Burner Machine Screws 1 - - Next, open Lid and remove W arming Rack, Cooking Grates, and Flame T amers. First, make sure all control knobs are in the[...]

  • Page 6

    3 - Remove two screws that secure each Electrode to T ube Burner (Electrode remains in Firebox). - Lift back end of burner while sliding T ube Burner out of Firebox, disengaging burners from V alves. Electrode T ube Burner Front of Grill Firebox T ube Burner Screws V alve 4 - Insert Orifice Removal T ool provided with Kit into Firebox Burner openin[...]

  • Page 7

    - Pull the T ube Burner Control Knobs off of V alve Stems. - Remove screws and washers that secure each Bezel to the Control Panel. Save removed Bezels for converting back to LP T ank Gas. - Install new Natural Gas Bezels provided with Kit (see illustration below) in place of old Bezels onto Control Panel, and secure using previously removed screws[...]

  • Page 8

    7 8 Y our Grill may differ from illustration shown. Natural Gas Hose Conversion 6 - Using a wrench, not provided, remove LP Regulator Hose Assembly from Manifold Connection. Saved removed LP Manifold Connection for converting back to LP T ank Gas. Y our LP Regulator hose will be located either inside the cart or under the sideburner shelf depending[...]

  • Page 9

    Sideburner Sideburner cooking grate Burner cap Wind diverter Natural Gas Conversion Kit  9 9 Sideburner Conversion 6 - Open sideburner lid and remove the sideburner cooking grate, burner cap and wind diverter . - Beneath sideburner shelf, remove the two screws, lock washers and flat washers that secure sideburner to shelf. 10 6 - Remove sideburn[...]

  • Page 10

    Bezel V alve stem Natural gas bezel 80004350 Orifice Orifice removal tool 80004378 Sideburner valve Sideburner control knob 11 6 - Using the provided orifice removal tool, unscrew the orifice from the end of the sideburner valve. Save removed orifice for converting back to LP T ank Gas. No replacement orifice is required. 5 12 - Pull the sideburner[...]

  • Page 11

    Flat washer Lock washer Sideburner Sideburner cooking grate Burner cap Wind Diverter Natural Gas Conversion Kit  1 1 - Return sideburner to shelf. Make sure burner engages sideburner valve. See illustration below for correct burner-to-valve engagement. Secure burner to shelf bracket with two screws, lock washers and flat washers. 13 Correct burn[...]

  • Page 12

    Sideburner cooking grate Burner cap Griddle Wind diverter 12  Natural Gas Conversion Kit 15 Sideburner Conversion (Outdoor Stove & Griddle) 6 - Open sideburner lid and remove the sideburner cooking griddle, burner cap and wind diverter . - Beneath sideburner shelf, remove the two screws, lock washers and flat washers that secure sideburner t[...]

  • Page 13

    Natural Gas Conversion Kit  13 Bezel V alve stem Orifice Orifice removal tool 80004378 Sideburner valve Sideburner control knob 17 6 - Using the provided orifice removal tool, unscrew the orifice from the end of the sideburner valve. Save removed orifice for converting back to LP T ank Gas. No replacement orifice is required. 5 18 - Pull the sid[...]

  • Page 14

    Sideburner cooking grate Burner cap Wind diverter Griddle 14  Natural Gas Conversion Kit Flat washer Lock washer Sideburner - Return sideburner to shelf. Make sure burner engages sideburner valve. See illustration below for correct burner-to-valve engagement. Secure burner to shelf bracket with two screws, lock washers and flat washers. 19 Corre[...]

  • Page 15

    Natural Gas Conversion Kit  15 21 Lock W asher Nut Screw 22 - Remove screws, washers, and nuts that secures Rotisserie Cover to back of grill Firebox. - Remove Rotisserie Cover , if applicable. Y our Grill may differ from illustration shown, it may not have a Rotisserie Cover . Flat W asher Rotisserie Cover Rotisserie Burner Conversion 6 - Using[...]

  • Page 16

    Natural Gas Conversion Kit  16 23 24 - Using Orifice Removal T ool provided with Kit, unscrew Orifice from Rotisserie Connector. Save Orifice for converting back to LP T ank Gas. - Replace with Natural Gas Orifice provided with this supplement and secure tightly to Rotisserie Connector . * Light Blue dot - 1.15mm Orifice Orifice Removal T ool *O[...]

  • Page 17

    Natural Gas Conversion Kit •17 EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Gas leaking from cracked/cut/burned hose. Possible Cause • Damaged hose. Prevention/Solution • T urn off gas at at source. If anything but burned, replace parts. If burned, discontinue use of [...]

  • Page 18

    Natural Gas Conversion Kit  18 THIS P AGE INTENTIONALL Y LEFT BLANK[...]

  • Page 19

    Natural Gas Conversion Kit •19 THIS P AGE INTENTIONALL Y LEFT BLANK[...]

  • Page 20

     Columbus, GA 31902  Assembly Instructions © 2007  Char-Broil, LLC ®[...]